INTRODUCTION Everest Mechanical Industries W.L.L.

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2 INTRODUCTION Everest Mechanical Industries W.L.L. was setup with a concept to provide a service for every non-core activity required in a day to day Industrial life. Continious efforts, Innovative Ideology, backed up with technical skilled and qualified personnel. Today Everest Mechanical Industries W.L.L can cater to most of the needs of the industry. Skilled machinists operate both CNC and conventional mills and lathes. A focus on quality at the source is supported by state-ofthe-art inspection methods and equipment. Technical personnel are proficient with current versions of design software and machine tool software, providing seamless execution from design to part realization. Everest Mechanical Industries WLL's proven capabilities to manufacture a wide variety of parts, including those with high degrees of complexity and high tolerances, are what our customers depend upon. Consistency and reliability are key elements in the quality of our products. Dimension verification and documentation are done at every step of the manufacturing process to maintain the highest standards for all parts and to ensure full compliance with customer specifications. Everest Mechanical Industries WLL is presently certified and registered with the ISO 9001:2008 quality management system standard.

3 OUR VISION To ensure a successful and positive future for the company and the employees through customer satisfaction by manufacturing quality products. Providing quality service. Operating the organization safely, Efficiently and Profitably Seeking and implementing methods leading to continuous improvement and growth. OUR MISSION Everest Mechanical Industries consists of a proven team of professionals dedicated to setting the standards of quality and service by providing tailored solutions to meet the machine shop and automation needs of precision machined components using Computer Numerically Controlled (CNC) Milling and Turning Centers. Our mission is to maintain the highest level of integrity in all business interactions, produce components of the highest quality possible, and provide a working environment which allows our employees to reach their full potential. We aspire to be a respected and reliable resource by developing and utilizing proven streamlined systems, as well as practicing open and honest communications with our employees, customers, and vendors.

4 SPECIALIZED MACHINING FACILITIES

5 OUR SERVICES Mechanical Spare parts of Oil, Steel and Gas Industries We undertake mechanical spare parts fabrication for Oil & Gas and Steel Industries catering their complex requirements. We are known to deliver the task on time creating us the leaders in the market. Maintenance Works for Petrochemical, Oil & Gas, Chemical and Plastic Industries. We undertake Maintenance jobs for different industry verticals by highly skilled technicians and Engineers. Customer Special Requirements Strictly Following customer drawings and maintain customer quality aspects

6 LIST OF MACHINES CNC WATERJET CUTTING MACHINES - 2 NOS CNC LASER JET CUTTING MACHINE -1NOS CNC MILLING -3NOS CNC LATHE -3NOS CNC WIRE CUT -3NOS CNC EDM SPARK EROSION MACHINE -2NOS CNC OXY FUEL CUTTING -2 NOS CNC BAND SAW -1NOS BANDSAW -1NOS SEMI CNC SURFACE GRINDER -1NOS SURFACE GRINDER -2 NOS CYLINDRICAL GRINDER -2 NOS RADIAL MDRILLING MACHINE -2NOS CONVENTIONAL MILLING -3 NOS CONVENTIONAL LATHE -8 NOS SMALL DRILLING MACHINE -5NOS HARDENING AND QUENCHING FURNACE -3NOS SHAPER -2NOS GEAR HOBBING MACHINE -1NOS

7 QUALITY CERTIFICATE

8 SAFETY CERTIFICATE

9 MACHINE DETAILS CNC WATERJET CUTTING A water jet cutter, also known as a water jet or water jet, is an industrial tool capable of cutting a wide variety of materials using a very high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive jet refers specifically to the use mixture of water and abrasive to cut hard materials such as metal or granite, while the terms pure water jet and wateronly cutting refer to water jet cutting without the use of added abrasives, often used for softer materials such as wood or rubber. Water jet cutting is often used during fabrication of machine parts. It is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. Water jet cutting is used in various industries including mining and aerospace, for cutting, shaping, and reaming CNC LASERJET CUTTING A water jet cutter, also known as a water jet or water jet, is an industrial tool capable of cutting a wide variety of materials using a very high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive jet refers specifically to the use mixture of water and abrasive to cut hard materials such as metal or granite, while the terms pure water jet and wateronly cutting refer to water jet cutting without the use of added abrasives, often used for softer materials such as wood or rubber. Water jet cutting is often used during fabrication of machine parts. It is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. Water jet cutting is used in various industries including mining and aerospace, for cutting, shaping, and reaming

10 CNC MILLING MACHINE CNC mills use computer controls to cut different materials. They are able to translate programs consisting of specific number and letters to move the spindle to various locations and depths. Many use G-code, which is a standardized programming language that many CNC machines understand, while others use proprietary languages created by their manufacturers. These proprietary languages while often simpler than G-code are not transferable to other machines. CNC LATHE MACHINE Lathes are machines that cut spinning pieces of metal. CNC lathes are able to make fast, precision cuts using index able tools and drills with complicated programs for parts that normally cannot be cut on manual lathes. These machines often include12 tool holders and coolant pumps to cut down on tool wear. CNC lathes have similar control specifications to CNC mills and can often read G-code as well as the manufacturer's proprietary programming language CNC WIRECUT AND EDM SPARK ERROSSION Electric discharge machining (EDM), sometimes colloquially also referred to as spark machining, spark eroding, burning, die sinking, wire burning or wire erosion, is a manufacturing process whereby a desired shape is obtained using electrical discharges (sparks).[1] Material is removed from the workpiece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to an electric voltage. One of the electrodes is called the tool-electrode, or simply the tool or electrode, while the other is called the workpiece-electrode, or workpiece.

11 CNC OXYFUEL CUTTING cnc oxyfuel is a machines which run through g codes and cut metal in the use of oxygen and acetylene. In this programmable type machine we can cut any shape which is drawn by cad /cam. BAND SAW MACHINE Bandsaws for cutting metal are available in vertical and horizontal designs. Typical band speeds range from 40 feet (12 meters) per minute to 5,000 feet (1,500 meters) per minute, however specialized bandsaws are built for friction cutting of hard metals and run band speeds to 15,000 feet per minute. Metalcutting bandsaws are usually equipped with brushes or brush wheels to prevent chips from becoming stuck in between the blade's teeth. Systems which cool the blade are also common equipment on metal-cutting bandsaws. The coolant washes away chips and keeps the blade cool and lubricated.

12 SURFACE GRINDER A surface grinder is a machine tool used to provide precision ground surfaces, either to a critical size or for the surface finish. The typical precision of a surface grinder depends on the type and usage, however +/ mm (+/ ") should be achievable on most surface grinders. The machine consists of a table that traverses both longitudinally and across the face of the wheel. The longitudinal feed is usually powered by hydraulics, as may the cross feed, however any mixture of hand, electrical or hydraulic may be used depending on the ultimate usage of the machine (i.e.: production, workshop, cost). The grinding wheel rotates in the spindle head and is also adjustable for height, by any of the methods described previously. Modern surface grinders are semi-automated, depth of cut and spark-out may be preset as to the number of passes and, once set up, the machining process requires very little operator intervention. CYLINDRICAL GRINDER Outside diameter grinding OD grinding is grinding occurring on external surface of an object between the centers. The centers are end units with a point that allow the object to be rotated. The grinding wheel is also being rotated in the same direction when it comes in contact with the object. This effectively means the two surfaces will be moving opposite directions when contact is made which allows for a smoother operation and less chance of a jam up. Inside diameter grinding ID grinding is grinding occurring on the inside of an object. The grinding wheel is always smaller than the width of the object. The object is held in place by a collet, which also rotates the object in place. Just as with OD grinding, the grinding wheel and the object rotated in opposite directions giving reversed direction contact of the two surfaces where the grinding occurs.

13 GEAR HOBBING Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets on a hobbing machine, which is a special type of milling machine. The teeth or splines are progressively cut into the workpiece by a series of cuts made by a cutting tool called a hob. Compared to other gear forming processes it is relatively inexpensive but still quite accurate, thus it is used for a broad range of parts and quantities. It is the most widely used gear cutting process for creating spur and helical gears and more gears are cut by hobbing than any other process since it is relatively quick and inexpensive.

14 Contact Us Our Location

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