The PLC Video Training Series
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1 The PLC Video Training Series A comprehensive PLC training program applicable to all PLC makes and models. THE MOST POWERFUL TRAINING PROGRAM ON PLCs If you use PLCs in your facility, this program is a must. We ve combined our knowledge of programmable controllers, video technology, and training techniques to create the most thorough PLC training program on the market - it's perfect for your entire staff. This multimedia training package is a comprehensive PLC program applicable to all PLCs without requiring any prior PLC knowledge. Consisting of 4 sections it starts off with the basics, thoroughly explains the hardware section of the controller, moves on to both basic and advanced programming topics, and wraps up with proper system implementation.the PLC Video Training Series not only explains the ins and outs of programmable controllers, but also gives examples of real-life PLC applications. Designed For: Maintenance Personnel Engineers Technicians Electricians Anyone involved with PLCs After viewing the program, we believe that your PLC Video Training Series is the best on the market and definitely meets our needs. George Cooros, Training Instructor US Steel Corp. No prior PLC knowledge required Less expensive than sending one person to one seminar Applicable to all makes and models of PLCs From Industrial Text & Video, the leader in PLC training
2 Section 1 - Introduction to PLCs Section 1 includes three DVD modules. Module 1 provides a basic understanding of PLCs and shows typical applications. The second module explains the different number systems used in PLCs and shows how ASCII and BCD codes are stored in internal registers. The final module of this section thoroughly explains the logic functions and shows how they are used to implement PLC output circuits and sequences. SECTION 1 CONTENTS Module 1: Introduction to Programmable Controllers (27:55 minutes) Definition Background Areas of Application Benefits of PLC Usage Principles of Operations Scan Relay Logic and the PLC Addressing Module 2: Number Systems and Codes Their Uses and Application in PLCs (25:15 minutes) Number Systems - Decimal - Binary - Octal - Hexadecimal Number System Conversion Binary Codes - ASCII - BCD - Binary Code Extended Binary Concepts used in PLC Systems Registers Module 3: Logic Functions and Their Relationship with PLC Systems (20:56 minutes) Basic Logic Functions - AND - OR - NOT - Truth Tables Logic Function Applications & Examples as Used in PLC Systems PLC Circuits and Logic Contact Symbology All of the information is related to actual applications you are likely to see in your plant. PLC Fundamentals Completely understand PLC operation and its interaction with the outside world Apply PLCs to improve manufacturing, reduce costs, and cut troubleshooting time Avoid confusion from the start by understanding the number systems and codes used by PLCs for addressing and I/O representation Learn how ASCII and BCD codes are used in PLC systems make sure everyone on your staff understands them Learn the relationship between a relay system and a PLC-based system using ladder diagrams we make it easy to understand Configure output rungs using the three basic logic operations (AND, OR, NOT) Learn discrete logic as it applies to real-world PLC applications it s the fundamental basis for developing all PLC programs See real-life examples that relate hardwired systems to PLC-based systems using discrete logic operations
3 Section 2 - Hardware Section 2 includes three video modules and thoroughly explains the hardware section of the controller. The first module describes the CPU, I/O scan, mapping, and sequencing. The second module explains discrete (ON/OFF) I/O and the wiring and programming of these devices. The third module covers, in great detail, analog I/O including signal understanding, data representation and handling, as well as I/O interfacing and connection. Throughout the modules, real-life control examples are presented to prepare you for proper application and troubleshooting. PLC Operation Know the Ins & Outs Avoid costly mistakes learn the capabilities of PLCs and select the best controller for your application Choose the correct power supply for your PLC system and avoid intermittent power problems Master I/O mapping and chassis configuration and avoid problems during system implementation Prevent scan-time problems by following our procedure for detecting potential scan and order of execution problems Configure memory data tables correctly save time and prevent future expansion problems Know when to use remote I/O to save money during installation Avoid intermittent count jump problems learn to properly install analog transducers/transmitters Multiplexing I/O can save a bundle in hardware costs we show you the best modules and devices to use for your application Learn all you need to know about analog control we explain analog I/O devices, signals, representation, data handling, and interfacing Match the right analog input or output field device with the right analog interface module and avoid costly hardware and installation mistakes Transmitter Transducer learn the difference and avoid confusion and interfacing problems Understand bit resolution and how it can affect the accuracy of analog signal representation SECTION 2 CONTENTS Module 4: General CPU Operation, Memory System and PLC I/O Addressing (47:20 minutes) CPU Operation Processor Scan Memory System Memory Types Memory Structure Application Memory I/O Mapping and Addressing I/O and Memory Interaction Configuring Your PLC System Module 5: Discrete Input/Output System (45:15 minutes) I/O System Basics Remote I/O System Discrete I/O Interfaces Discrete Inputs - Description - Uses and Applications - Multiplexing Discrete Outputs - Description - Uses and Applications - Multiplexing Module 6: Analog Input/Output System (49:32 minutes) Analog Inputs - Signal Understanding - Data Representation - Data Handling Analog Output - Signal Understanding - Data Representation - Data Handling
4 Section 3 - Software/Programming SECTION 3 CONTENTS Module 7: PLC Instructions and Control Software Programming, Part 1 (49:59 minutes) Types of PLC Instructions Ladder Format Block Format Logic Continuity Basic Relay Instructions Ladder Scan Evaluation Special Input Programming Output Programming Latch/Unlatch Creating Control Output Sequences Module 8: PLC Instructions and Control Software Programming, Part 2 (42:33 minutes) Timer Instructions, Uses, and Applications Counter Instructions Program/Flow Control Functions and Examples MCR (Master Control Relay) Jump GOTO Subroutine Register Usage Arithmetic: Add, Subtract, Multiply, Divide, and Square Root Double precision arithmetic Module 9: PLC Instructions and Control Software Programming, Part 3 (43:40 minutes) Enhanced Functions Data Manipulation and Handling Instructions - Data Comparison - Absolute - Logic Matrix - Data Conversion - Set Constant - Logic Shift - Rotate - Examine Bit Data Transfer Instructions - Move Data - Table to Register - Register to Table - Block Transfer In and Out - ASCII Transfer - FIFO Transfer Sequencers Boolean Mnemonics, Boolean Programming Section 3 includes three video modules that explain all the aspects of PLC programming. The first module covers the basic instructions as well as ladder format, logic continuity, and scan order evaluation. The next module progresses into how to use and apply the many different types of timers and counters. In addition, instructions that apply to PLC program flow control GOTO, GOSUB, and MCR are also explained. Finally, the last module wraps up programming by covering advanced functions, such as how to handle I/O data, block transfers, Boolean Mnemonics, and much more. In order to learn how to program any PLC, the programming instructions throughout this section relate to real-life situations. Learn to Program Any PLC Change hardwired logic to PLC logic we show you how basic PLC instructions can be used to implement a system Eliminate electromechanical reverse flow in a PLC ladder logic implementation for proper circuit operation Solve the mystery of programming a normally closed input as a normally open reference in a PLC and maintain a fail-safe operation Solve hardwired timer circuit problems by trapping instantaneous timer contacts and ensure proper circuit operation Program analog equations using arithmetic instructions and correctly perform analog control Use flow control instructions to solve scan time problems Avoid troubleshooting nightmares learn how to use subroutines to implement structured programming and pinpoint problems quickly Convert electromechanical master control relays into PLC MCR circuits and avoid costly programming and troubleshooting problems Learn how to obtain important process data from your manufacturing operation with data manipulation and transfer instructions to improve your system
5 Section 4 - System Implementation Section 4 puts all the concepts learned throughout the video series into action. This module explains how to implement a PLC-based system and provides guidelines to ensure a safe installation. We use real-life examples to illustrate both the implementation and programming steps so that you can relate to actual situations seen on the shop floor. Organize and Implement a PLC System Modernize your system follow our four-step process to ensure a troublefree implementation Create meaningful documentation learn to flowchart your system correctly Safeguard your PLC-based system know which portions to leave hardwired for safety reasons Implement a new application from concept to program coding by following our six-step method Create effective output sequences and avoid confusion and wasted time during program coding Learn the benefits of good documentation it makes troubleshooting easier SECTION 4 CONTENTS Module 10: PLC Control System Implementation and Programming (51:20 minutes) Control Definition Control Strategy Implementation Guidelines Program Organization/Implementation Flowcharting Configuration Real and Internal I/O Assignment Register Assignment Portions to Leave Hardwired Program Coding/Translation Control Program Examples and Implementation Video Reference Handbook At 280 pages, the PLC Video Reference Handbook is an indispensable companion to the videos. For each of the ten video modules, the Handbook provides a brief introduction, instructional objectives, module review, video guide, and review questions/answers. I like the straightforward way the books are written. Joseph Lustig, Airco Special Gases The brief introduction provides a general overview of what is covered in the module. It s followed by clear instructional objectives that list exactly what will be learned. The module review section summarizes all the topics in the tape and the video guide portion provides all of the important graphics, charts, and tables from the video. Finally, 268 review questions put your new PLC skills to the test by tackling real-life PLC applications and problems, and the separate answer section makes quizzing easy. This Video Reference Handbook makes a great review tool and on-the-job quick reference guide.
6 Catalog Numbers Description Catalog # Price ($US) PLC Video Training Series includes one of each: 10 DVDs - One Student Kit Includes one of each: - Video Reference Handbook - Course Completion Cer Available in DVD format ITV500D 2,997 Other products available from Industrial Text and Video Product See Bulletin # Electrical and Motor Controls Video Training Series Get everyone up to speed on electrical maintenance and troubleshooting. ITV700 For more information on these and other products, please contact your local authorized distributor or visit our website at: Industrial Text & Video Co Powers Ferry Road, Atlanta, GA 30339, USA Tel: (1)
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