2 Getting Started Guide Is for quick commissioning with SDP and BOP. Part Number 6SE6400-5D00-1P0 Start-Up Guide Gives basic information necessary for mechanical installation, quick commissioning, nalog and Digital I/O settings, common applications with examples and troubleshooting specific for the MICROMSTER 440 Part Number Operating Instructions Gives information about features of the MICROMSTER 440, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMSTER 440. Part Number 6SE6400-5W00-0BP0 Parameter List The Parameter List contains the description of all Parameters structured in functional order and a detailed description. The Parameter list also includes a series of function plans. Part Number 6SE6400-5BB00-0BP0 Catalogs In the catalog you will find all the necessary information to select an appropriate inverter, as well as filters, chokes, operator panels and communication options. Part Number E86086-K Quick Start Guide MICROMSTER 440
3 Mechanical Installation 1 MICROMSTER 440 1/6 HP 350 HP Wiring Guidelines / Electrical Installation 50Hz / 60Hz Switch 3 2 Control Wiring Information 4 Quick Start Guide User Documentation Parameter Settings 5 Troubleshooting 6 Valid for Issue 05/04 Inverter Type Software Version MICROMSTER x 1/6 HP 350 HP MICROMSTER 440 Quick Start Guide 3
4 IMPORTNT NOTICE ll MM440s are UL approved UL listing can be determined by examining the inverter s Rating Label. For UL listed products the following UL mark is used: Operation with 1-ph 230V C line With the SW 2.08 and higher it is possible to supply the inverter 3 C 200 V- 240V also by an single-phase 230V line. The following restrictions have to be considered: - The devices can only operate with maximum 50% of the rated output current (VT). - The resulting output current is also possible in CT-operation. - n overload capability is not possible in both duty types. - In both of these cases, there is no longer an overload capability available. If the output current exceeds this limit, the drive unit shuts down,depending on the magnitude of the output current, in seconds with Fault "F0020" (phase failure). When utilizing the 50 % limit of the VT output current, the following input voltage range should be maintained: For Frame Sizes D and E: 230 V 15% -5% For Frame Size F: 230 V 15% -10% Further information can be obtained from Internet website: pproved Siemens Quality for Software and Training is to ISO 9001, Reg. No The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. ll rights including rights created by patent grant or registration of a utility model or design are reserved. Siemens G 2001, 2002, ll Rights Reserved. MICROMSTER is a registered trademark of Siemens Other functions not described in this document may be available. However, this fact shall not constitute an obligation to supply such functions with a new control, or when servicing. We have checked that the contents of this document correspond to the hardware and software described. There may be discrepancies nevertheless, and no guarantee can be given that they are completely identical. The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition. We welcome suggestions for improvement. Siemens handbooks are printed on chlorine-free paper that has been produced from managed sustainable forests. No solvents have been used in the printing or binding process. Document subject to change without prior notice. User Documentation WRNING Before installing and commissioning the inverter, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. 4 Quick Start Guide MICROMSTER 440
5 Definitions and Warnings DNGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WRNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury CUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CUTION used without safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in a property damage. NOTICE indicates a potential situation which, if not avoided, may result in an undesirable result or state. For the purpose of this documentation, "" indicates important information relating to the product or highlights part of the documentation for special attention. Qualified personnel For the purpose of this Instruction Manual and product labels, a "Qualified person" is someone who is familiar with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must have the following qualifications: 1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures. 2. Trained in the proper care and use of protective equipment in accordance with established safety procedures Trained in rendering first aid. PE Protective Earth uses circuit protective conductors sized for short circuits where the voltage will not rise in excess of 50 Volts. This connection is normally used to ground the inverter. Is the ground connection where the reference voltage can be the same as the Earth voltage. This connection is normally used to ground the motor. Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens. MICROMSTER 440 Quick Start Guide 5
6 Safety Instructions General The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling MICROMSTER 440 Inverters, classified as General, Transport & Storage, Commissioning, Operation, Repair and Dismantling & Disposal. Specific Warnings, Cautions and Notes that apply to particular activities are listed at the beginning of the relevant chapters and are repeated or supplemented at critical points throughout these sections. Please read the information carefully, since it is provided for your personal safety and will also help prolong the service life of your MICROMSTER 440 Inverter and the equipment you connect to it. WRNING This equipment contains dangerous voltages and controls potentially dangerous rotating mechanical parts. Non-compliance with Warnings or failure to follow the instructions contained in this manual can result in loss of life, severe personal injury or serious damage to property. Only suitable qualified personnel should work on this equipment, and only after becoming familiar with all safety notices, installation, operation and maintenance procedures contained in this manual. The successful and safe operation of this equipment is dependent upon its proper handling, installation, operation and maintenance. Risk of electric shock. The DC link capacitors remain charged for five minutes after power has been removed. It is not permissible to open the equipment until 5 minutes after the power has been removed. The following terminals can carry dangerous voltages even if the inverter is inoperative: The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3 the motor terminals U, V, W resp. U2/T1, V2/T2, W2/T3 and depending on the frame size the terminals DC/B, DC-, B-, DC/R resp. C/L, D/L- HP ratings are based on the Siemens 1L motors and are given for guidance only; they do not necessarily comply with UL or NEM HP ratings. CUTION Children and the general public must be prevented from accessing or approaching the equipment! This equipment may only be used for the purpose specified by the manufacturer. Unauthorized modifications and the use of spare parts and accessories that are not sold or recommended by the manufacturer of the equipment can cause fires, electric shocks and injuries. 6 Quick Start Guide MICROMSTER 440
7 NOTICE Transport & Storage Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment, the regulations of Safety Code BGV 2 must be observed, in particular 8 Permissible Deviations when Working on Live Parts. Suitable electronic tools should be used. Before installing and commissioning, please read these safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. WRNING Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. CUTION Protect the inverter against physical shocks and vibration during transport and storage. lso be sure to protect it against water (rainfall) and excessive temperatures (see Table 4-1). Commissioning WRNING Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system. Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards). Only type B ELCBs should be used with Frame Size to Frame Size F. Machines with a three phase power supply, fitted with EMC filters, must not be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see VDE 0160, section and EN50178 section ). The following terminals can carry dangerous voltages even if the inverter is inoperative: The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3. the motor terminals U, V, W resp. U2/T1, V2/T2, W2/T3. and depending on the frame size the terminals DC/B, DC-, B-, DC/R resp. C/L, D/L- This equipment must not be used as an emergency stop mechanism (see EN 60204, ) CUTION The connection of power, motor and control cables to the inverter must be carried out as shown in Figure 2-6 Motor and Power Connections on page 21, to prevent inductive and capacitive interference from affecting the correct functioning of the inverter. MICROMSTER 440 Quick Start Guide 7
8 Operation Repair WRNING MICROMSTERS operate at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment. ny disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart. Certain parameter settings may cause the inverter to restart automatically after an input power failure (e.g. automatic restart). Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury (i.e. potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g. independent limit switches, mechanical interlocks, etc.). Motor parameters must be accurately configured for motor overload protection to operate correctly. This equipment is capable of providing internal motor overload protection in accordance with UL508C section 42. Refer to P0610 and P0335, i2t is ON by default. Motor overload protection can also be provided using an external PTC (disabled by default P0601). This equipment is suitable for use in a circuit capable of delivering not more than 10,000 symmetrical amperes (rms), for a maximum voltage of 230V / 460V / 575V when protected by an H, K, or J type fuse, a circuit breaker or self-protected combination motor controller. The devices listed in this manual are provided to serve as a guide. Other devices which meet the requirements of the NEC (such as fuses, circuit breakers or combination motor controllers) with similar trip characteristics may be used in order to meet local or national electrical codes. This equipment must not be used as an emergency stop mechanism (see EN 60204, ) WRNING Repairs on equipment may only be carried out by Siemens Service Centers. ny defective parts or components must be replaced using parts contained in the relevant spare parts list. Disconnect the power supply before opening the equipment for access Dismantling & Disposal CUTION The inverter s packaging is re-usable. Retain the packaging for future use. Easy-to-release screw and snap connectors allow you to break the unit down into its component parts. You can then re-cycle these component parts, dispose of them in accordance with local requirements or return them to the manufacturer. 8 Quick Start Guide MICROMSTER 440
9 Table of Contents 1 Mechanical Installation Drilling Patterns and Dimensions Environment, Heat Loss and ir Flow Wiring Guidelines / Electrical Installation Power Terminal Layouts daptation of Fan Voltage (Only Frame Size FX and GX) Motor and Power Connections Recommended Power Supplies for 3ph Connection Removal of Y Capacitor Wiring Diagrams for Motors When to Use Line Reactors (Input Chokes) When to Use Load Reactors (Output Chokes) Fuses, Circuit Breakers, Line Reactors, Output Reactors Power Cable Dimensions Hz / 60Hz Switch How to Remove I/O Card to Get t Switches Control Wiring Control Block Diagram, Control Wiring Examples Setting Parameters Introduction to Basic Operator Panel (BOP) Factory Reset Commissioning an MM Reading Motor Name Plates Level 3 Quick Commissioning Checking Direction of Motor Rotation Parameter Filter Function Setting up Inputs and Outputs, Other Commonly Used Features Troubleshooting Troubleshooting Using the Status Display Panel (SDP) Faults and larms (Warnings) Where to Get dditional Technical Information MICROMSTER 440 Quick Start Guide 9
17 2 Wiring Guidelines / Electrical Installation 2.1 Power Terminal Layouts Frame Sizes to Frame Size F Frame Size Frame Sizes B & C Frame Sizes D & E Frame Size F Figure 2-1 Power Terminal Layouts Frame Size to Frame Size F MICROMSTER 440 Quick Start Guide 17
18 Issue 08/ Frame Size FX Power Terminals Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening C/L D/Lfor connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor Connection C/L D/Lfor external braking unit Top adjustment rail Top retaining screw Status Display Panel Electronic box Bottom adjustment rail Bottom retaining screw Fan screws Fan Shield connection control leads Fan fuses Transformer adaption Motor cable Phase U2/T1, V2/T2, W2/T3 Motor cable PE Shield connection Figure 2-2 Layout of Frame Size FX 18 Quick Start Guide MICROMSTER 440
19 Issue 08/ Frame Size GX Power Terminals Hoisting eyes Shield connection Mains cable PE Cable opening for mains conection U1/L1, V1/L2, W1/L3 Cable opening C/L D/Lfor connection of an external braking unit Mains cable Phase U1/L1, V1/L2, W1/L3 Connection to Y-Capacitor Connection C/L D/Lfor external braking unit Top adjustment rail Top retaining screw Status Display Panel Electronic Box Bottom adjustment rail Bottom retaining screw Fan screws Fan Shield connection control leads Fan fuses Transformer adaption Motor cable Phase U2/T1, V2/T2, W2/T3 Motor cable PE Shield connection Figure 2-3 Power Terminals Frame Size GX MICROMSTER 440 Quick Start Guide 19
20 2.2 daptation of Fan Voltage (Only Frame Size FX and GX) transformer is installed to adapt the cooling fan to the line voltage. It may be necessary to reconnect the transformer terminals on the primary side to match up with the line voltage. Figure 2-4 Frame Size FX, Frame Size GX Fan daptation Terminals You will most likely connect to the 480V terminals in the US however you should check to see what your actual line supply voltage is. CUTION If the terminals are not correctly connected according to the line voltage, the fan fuses can blow. Replacement for fan fuses Frame size Fuses (2 each) Recommended fuses Part Number for spare fuse FX (125HP CT) 1 / 600 V / slow-acting Cooper-Bussmann FNQ-R-1, 600 V or comparable fuse 6SL3352-7BE32-11 FX (150 HP CT) 2,5 / 600 V / slow-acting Ferraz Gould Shawmut TDR2-1/2, 600 V or comparable fuse 6SY7000-0C46 GX ( HP CT) 4 / 600 V / slow-acting Ferraz Gould Shawmut TDR4, 600 V or comparable fuse 6SY7000-0C48 Table 2-5 Replacement Fuses for Frame Size FX, Frame Size GX Fans 20 Quick Start Guide MICROMSTER 440
21 2.3 Motor and Power Connections MICROMSTER 440 drives and options should always be connected up in accordance with the diagram below: L3 L2 L1 N Fuse Optional Contactor Single Phase (Frame Sizes to C) Optional line choke Optional Filter MICROMSTER L/L1 U Motor V N/L2 PE W PE PE PE You should ensure that you have a common grounding point for all options and drives and motors - as shown L3 L2 L1 Fuse Optional Contactor Three Phase (Frame Sizes to F) Optional line choke Optional Filter MICROMSTER Motor L3 U L2 V L1 PE W PE PE PE You should ensure that you have a common grounding point for all options and drives and motors - as shown L3 L2 L1 Three Phase (Frame Sizes FX and GX) Fuse Optional Contactor Optional Filter Optional line choke MICROMSTER L3 U Motor L2 V L1 W PE PE PE You should ensure that you have a common grounding point for all options and drives and motors - as shown Figure 2-6 Motor and Power Connections MICROMSTER 440 Quick Start Guide 21
22 2.4 Recommended Power Supplies for 3ph Connection Wye Connection Neutral referred to ground Wye Connection With Station Ground L1 L2 L3 PE 3ph Drive L1 L2 L3 PE 3ph Drive Remove Y Capacitor Station Ground Wye Connection High resistance to ground Delta Connection One phase grounded L1 L2 L3 PE 3ph Drive L1 L2 L3 3ph Drive PE Remove Y Capacitor Remove Y Capacitor Station Ground Delta Connection One phase with high resistance to ground Delta Connection One phase grounded L1 L2 L3 PE 3ph Drive L1 L2 L3 PE 3ph Drive Remove Y Capacitor Remove Y Capacitor Figure Recommended Power Supplies For LL other line configurations an isolation transformer should be used with a grounded Wye secondary. 22 Quick Start Guide MICROMSTER 440
23 2.5 Removal of Y Capacitor On ungrounded power supplies, it will be necessary to disconnect the 'Y' capacitor from the inside of the unit and fit an output choke. For instructions on the removal of the Y Capacitor please see the operating instructions. The purpose of the choke is to limit high frequency circulating currents that can flow during ground faults. These would cause high currents in the output devices, leading to excessive dissipation and possible damage. Further Considerations: 1. Operation on ungrounded power supplies is only possible with unfiltered units. Filtered units (or units which do not have their 'Y' capacitors disconnected) will be damaged after running for a short time. 2. n output choke is recommended to limit the fault current during a ground fault. ll qualification tests have been carried out using an output choke. 3. It is often the case that ungrounded power supplies have high levels of transients and interference. Supplies should be checked for damaging transients before fitting MM4. If in doubt, an input choke should be installed. Supply arrangements: n ungrounded supply is one where the ground is not electrically connected to the inverter input (see section 2.4). This arrangement is sometimes used in industrial installations because, in the event of an ground fault occurring, the equipment may continue to run. CUTION Ungrounded does not mean there is no ground connection at all. ll Siemens drives must always be grounded. This is important for safety reasons. MICROMSTER 440 Quick Start Guide 23
24 2.6 Wiring Diagrams for Motors The diagrams below show the typical wiring notation found on NEM and IEC motors NEM Motor IEC Motor Figure 2-8 NEM Motor Connections Three-phase motor connection 3C 230/400 V 3C 400/690 V W2 U2 V2 W2 U2 V2 W2 U2 V2 W2 U2 V2 U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 V1 W1 U1 230 V Line 400 V U1 U1 400 V Line U1 690 V V1 W1 Delta connection V1 W1 Star connection V1 W1 Delta connection V1 W1 Star connection Figure 2-9 IEC Motor Connections Refer to page 45 for information on reading the motor name plate data. 24 Quick Start Guide MICROMSTER 440
25 2.7 When to Use Line Reactors (Input Chokes) Line commutating chokes are used to smooth voltage peaks (line disturbances), or to bridge commutating dips. In addition, line commutation chokes reduce the effects of harmonics on the drive, and on the power supply. If the short circuit capability of the line supply is >100 times larger than the nominal input current of the drive then a line commutation reactor must be used. If the capability of the line supply is unknown then a line commutating reactor should also be used. Siemens offers a range of line reactors that are footprint-mountable up to Frame Size E (50HP CT, 460V), reducing enclosure space and offering a very neat solution. 2.8 When to Use Load Reactors (Output Chokes) Load reactors should be used when motor cables exceed the following lengths: For drives HP, 150 Feet (Shielded) 300 Feet (Unshielded) For drives HP, 300 Feet (Shielded), 450 Feet (Unshielded). Siemens offers a range of output chokes that are footprint-mountable up to Frame Size C (15HP CT, 460V), reducing enclosure space and offering a very neat solution. The table below shows the shielded cable lengths that can be attained using the Siemens load reactors. You can get approximately 50% more length if you use unshielded cable. Frame Size Choke Part Number ± 10% ± 10 % ± 10 % ± 10 % 6SE6400-3TC00-4D3 600 feet SE6400-3TC00-4D2 600 feet 450 feet 300 feet - B 6SE6400-3TC01-0BD3 600 feet 450 feet 300 feet - C 6SE6400-3TC03-2CD3 600 feet 600 feet 300 feet - C 6SE6400-3TC01-8CE feet Table 2-10 Cable lengths using Siemens Load Reactors For all other frame sizes, Siemens load reactors allow up to 600 feet with shielded cable or up to 900 feet with unshielded cable across the recommended voltage range. MICROMSTER 440 Quick Start Guide 25
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55 Series - General purpose relays 7-10 A Features 55.12 55.13 55.14 Printed circuit mount, general purpose 2, 3 & 4 Pole relays 55.12-2 Pole 10 A 55.13-3 Pole 10 A 55.14-4 Pole 7 A AC coils & DC coils
vacon 0 machinery how would you like your ac drive today? easy adaptation for customer requirements The Vacon 0 Machinery is an extremely compact AC drive for machine builders in the power range from 0.25
Overview/Modes of Operation Bulletin 150 Smart Motor Controller The SMC-3 is a compact, simple to use, solid-state motor controller designed to operate 3-phase motors. It features a built-in overload relay
Preface Contents SIMATIC NET CP 243-2 AS-Interface Master Manual Technical Description and Installation Instructions Interface to the User Program 2 in the S7-200 CPU Access to the Data of the AS-i Slaves
RHINO PSM Series Supplies Our versatile switching power supplies are DIN-rail mountable Features Industrial grade design Sturdy metal case to withstand harsh industrial environments Model PSM4-090S-N meets
Siemens Standard Drives Application Handbook Martin Brown Siemens Standard Drives Congleton December 1997 1. Introduction....4 1.1 What is a Variable Speed Drive?...4 1.2 The Variable Frequency Inverter...7
Altivar 7 User's manual Retain for future use Network braking units VW3 A7 2... 24 Contents Before you begin 4 Steps for setting up the braking unit 5 Checking the installation 6 Recommendations 3 Characteristics
1SR 430 824 F9300 Features Monitoring of three-phase mains for phase sequence and failure Powered by the measuring circuit 2 c/o (SPDT) contacts 1 LED for status indication Approvals R: yellow LED - relay
Features: INSTALLATION Install in accordance with NFPA 70. DORMA MODEL PS-406BB POWER SUPPLY INSTALLATION INSTRUCTIONS Up to 1.95 Amps Load Capacity Class 2 Rated Outputs Overload, Over Voltage, and Short
Power Supply Unit, Primary Switched, Narrow Design MINI POWER provides: Extra narrow design with widths of 22.5 mm, 45 mm, and 67.5 mm (0.886, 1.772, and 2.657 in.) Global use due to a wide-range input
DVPPF02-H2 PROFIBUS DP Slave Communication Module Application Manual Warning Please read this instruction carefully before use and follow this instruction to operate the device in order to prevent damages
MSF SOFT STARTERS BIG SAVINGS FOR A LOT MORE APPLICATIONS Soft Starters from Emotron Unique features built into Emotron MSF Soft Starters reduce costs significantly for many more applications when compared
Data sheet Thermistor motor protection relays CM-MSS.22 and CM-MSS.23 The thermistor motor protection relays CM-MSS.22 and CM-MSS.23 monitor the winding temperature of motors and protect them from overheating,
s Supplement to the Operating Instructions for SIOREG DC-ASTER Series 6RA7 Version 3 Order no. 6RX7-AD76 for Software Release 3. C983-A756-A4--768 8. Converter software version: As this document went to
vacon compact ac drives creating perfect harmony what is harmony? We see harmony as a state of balance. The feeling that the solution created is the best possible for your specific needs. That the supplier
The versatile inverter for low power ratings Brochure August 2008 SINAMICS The ideal introduction The more flexible an inverter, the better it is. And if it s simple to install and straightforward in operation,