LORD Structural Adhesive Application Templates

Transcription

1 LORD Structural Adhesive Application Templates 1

2 Front Grill Luggage Door AL to AL Front Grill FRP to MS Bumper Panel- FRP to GI inserts Radiator Flap AL to AL Elimination of Welding Assembly time reduction Improves aesthetic Improvement in NVH Reduce leaks RLB Flap Driver Door Lord Acrylics Lord Urethanes Lord Epoxies Luggage Door

3 MRI Scan Table MRI Bed (FRP to AL) Sub Assemblies (Al AL) Better Performance: Strength & durability. Ease of application: Elimination of Primer. Inventory Management: Same adhesive for different substrate combinations. Better Technical & logistic support MRI Scan Table 1. Proton Density test. 2. Bond line thickness study. 3. Effect of Heat & Humidity on adhesive performance 4. Cyclic durability testing Lord Acrylics

4 Gear Shifting Knob Top Rail Gear Shifting Knob- ABS to TPU Top Rail Application- Painted AL to PC- PBT. Increase productivity Cost effective solution Improve durability. 1. Adhesive strength study. 2. Vibration study. 3. Cyclic durability testing Lord Acrylics Lord Urethanes

5 Electric Car Bonding - Painted metal chassis to ABS frame - Roof, doors, battery door bonding. Elimination of Rivets/Sealant Improved NVH Improved Durability Reduce Cycle time Reduce leaks Bonding of dis-similar substrates. 1. Bond line thickness study. 2. Durability testing as per GM standard. 3. PAVE Road test. 4. Leakage testing Lord Urethanes

6 Bunker Beds Bunker Bed application - Aluminum furniture/beds for Naval ships- AL -AL Al is a difficult substrate to weld Warpage Elimination No post refinishing Cost saving Ecofriendly (No gas emission) Lord Acrylics

7 Laboratory Furniture Laboratory Furniture: - SS to SS - Painted AL to painted AL Shelf door bonding SS is a difficult substrate to weld Warpage Elimination No post refinishing Cost saving Ecofriendly (No gas emission) Lord Acrylics

8 Commercial Refrigerators Commercial refrigerator ABS to rigid PVC SS to SS Elimination of welding No Surface Preparation Handling strength achieved in short time Higher bond strength No Primer application Lord Acrylics Lord Urethanes

9 Dish Antenna bonding - Aluminum panel to Aluminum skin frame Bonded Aluminum Skin Panels Al is a difficult substrate to weld Warpage Elimination No post refinishing Cost saving Ecofriendly (No gas emission) Lord Acrylics

10 SMC Enclosure Box SMC Box / SMC Frame & SMC cover to EPDM Gasket Bonding in Electric Enclosure box application. Excellent bonding strength Better strength against Competitor's product Very good Impact resistance. 1. Water Immersion test 2. Water spray / Rain test 3. Impact test 4. Drop test Lord Urethanes Lord Epoxies

11 Agricultural Tractor Tractor Rear Hood bonding - SMC Rear Hood / SMC Flange bonding application. Excellent strength for SMC bonding. Heat curing option for adhesive, so panel gets ready in 10 minutes. Improved durability. SMC Rear Hood SMC Flange 1. Drop test 2. Hammer test to see bond joint strength. 3. Road durability test / Cyclic durability test. Lord Epoxies

12 Premium Cupboards Premium Cupboard Door bonding application. - Pre Coated Metal Stiffener / Precoated Metal Panel Reduction of cycle time. (No surface preparation, no primer) Excellent bond strength, more than 2000 psi. Repositioning of panels possible which is not possible with double sided tape in such application. Cost saving. Door Stiffener bonding 1. Weight Test 2. Vibration Test 3. Cyclic Test Lord Urethanes

13 1. FRP / FRP Deck to Hull. 2. FRP / SS 3. Teak Wood / Teak wood or FRP 4. FRP / Cured Rubber & other Boat building applications. Easy application. Excellent bond strength to variaty of substrate combinations. Reduction of cycle time. (No screwing / riveting etc.) Cost saving. Improved durability Increased Productivity Reduced NVH 1. Cyclic Test 2. Resistance to Marine water. Application area Lord Epoxies Lord Urethanes Lord Acrylics

14 Screen Printing / Fabric printing machine bed application. - Aluminium Honeycomb structure sandwiched between two Aluminium Sheets. (AL / AL Honeycomb / AL) AL Honeycomb Structure Very fast Handling Strength development. (Within 2 Hrs) Very good sag resistance so both sides of Honeycomb can be bonded at a time as against competitor s product. Can withstand temperature up to 150 Degree C. Production speed increased by 8 times. No distortion in bonded panel. 1. Oven Test at 150 Degree C for minutes. 2. Panel Distortion Test Screen Printing Machine used for Fabric printing like T-Shirts, Tops etc. Lord Epoxies

15 Wheel Cap ABS / ABS bonding in Wheel cap application of Four wheelers or SUV s. Customised application process set with Pneumatic gun as per production requirement. Improved production capacity. Cost saving. Adhesive application area 1. Adhesive strength Test 2. Road durability Test Lord Urethanes

16 Luggage Trolley PC Stiffener / PC Shell OR. PP Stiffener / PC Shell bonding in Luggage Bags. Easy application. Excellent bond strength at service temperatures from -40 Deg to +121 Deg C. Stiffener bonding 1. Environmental cyclic testing at 70, -12 Deg C & at room temperature. 2. Drop Test 3. Tumble test. Lord Urethanes

17 Anti Skid Rubber Mat Anti Skid Rubber mat bonding application. - Metal Grits to Cured rubber bonding. Easy application. Very good Flexibility by just changing mixing ratio. Very good compatibility with oils, chemicals etc. Withstand at high temperature Metal Grits to Cured Rubber bonding 1. Flexibility testing 2. Compatibility with oils. Lord Epoxies Lord Surface modifiers

18 Cyclone application Coal Washaries bonding application. - Ceramic tiles to Metal bonding. Ceramic tiles to Metal bonding in Cyclone application Easy application. Very good Impact resistance. High strength Lord Epoxies Lord Acrylics

19 Generator Flywheel Magneto application in Generators. - Metal to Ferrite magnet bonding. Easy application. Very good Impact resistance. Metal to Magnet bonding in Flywheel of Generator with Lord adhesive High strength Lord Acrylics

20 Cryocan application Cryogenic application. - FRP to Aluminium bonding in storage containers of animal siemain. Easy application. Good temperature resistance up to -200 Degree C. High strength at lower temperatures Lord Epoxies

21 Rubber Hose bonding Air Inlet Rubber hose bonding application. - Cured EPDM to Nylon connector bonding. Radiator Hose bonding application. - PVC + Nitrile blended Hose to Connector bonding Easy application. Good Vibration, Pressure resistance. Good chemical & temperature resistance. Heat curing option for adhesive so fast operation. Nylon Connector EPDM Hose 1. Leakage test 2. Pressure test 3. Cyclic durability test PVC + Nitrile blended Hose to connector bonding Lord Epoxies Lord Surface modifiers

22 Solar panel bonding Solar panel bonding application. - Coated glass to coated metal bonding application. Easy application. Good UV resistance. Good temperature resistance. Good Flexibility required for glass bonding application. 1. High temperature test Coated glass / coated metal bonding with Lord adhesives 2. UV resistance test. 3. Durability test Lord Urethanes