System 6. Solenoid Coils Armature Assemblies Valve Systems. Nass Controls LP Nass Magnet GmbH Precision Controls Kft.
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1 Solenoid Coils Armature Assemblies Valve Systems Nass Controls LP Nass Magnet GmbH Precision Controls Kft.
2
3 Introduction Page 4-5 Solenoid Coil - Width 16 mm Connection Type: Type C DIN EN C Moulding Material: Thermoset Resin Page 6-7 Connection Type: Type C DIN EN C Moulding Material: Thermoplastic Page 8-9 Connection Type: Flying Leads Moulding Material: Thermoplastic Page Special Remarks Page Armature Assembly FL Flange Version, 2/2 and 3/2 Way, Normally Closed (NC) Page Performance Diagrams for 2/2 Way Systems Page System 6 Valve System SF Side Flange, 3/2 Way, Normally Closed (NC) Page Valve System KR Concentric O-Rings, 3/2 Way, Normally Closed (NC) Page Accessories Interface / Geometry of Valve Seat Page Page
4 Introduction Application of System 6 Valves Function 4
5 System 6 Introduction The short name System 6 identifies a modular system of solenoid operators and solenoid valves. All valves have got a plunger diameter of 6.5 mm, which has been fixed for this size after thorough studies. The armature diameter is an essential influencing factor; its optimal selection is of great technical importance. After thorough studies and testing, System 6 has been proven perfect for miniature pneumatic applications. Application of System 6 Valves The solenoid operators / coils of system 6 are used for actuation of 2/2 or 3/2 way seat valves, particularly in pneumatics. The switching function normally closed is available. In case of 2/2 way valves nominal orifices of up to 2.0 mm can be reached. For 3/2 way valves nominal orifices of up to 1.0 mm at 10 bar can be realized. System 6 is mainly used as a pilot valve in pneumatics. The solenoid operators / valves were developed for the use with compressed air and other inert gases. If an application with other media is requested, Nass Magnet or its subsidiaries must be contacted in every individual case. Function When the solenoid operator / solenoid pilot valve is in its normal, de-energized state, the reset spring (2) forces the plunger (1) down onto the valve seat (3), which is closed by the sealing element (4), and the upper valve seat (5) is open to atmosphere. When the solenoid operator / solenoid pilot valve is energized, the plunger (1) is pulled up by the magnetic force, closing the upper valve seat (5) by the sealing element (6) and the lower valve seat (3) is open. The function of solenoid operators and solenoid valves are identical. However, the customer would assemble a solenoid operator with a valve body and valve seat to a solenoid valve. 2/2 way valves do not possess an upper valve seat. The function of the magnet is identical. subject to technical modifications without notice 5
6 Solenoid Coil Width: 16 mm Connection Type: Type C acc. to DIN EN C Moulding Material: Thermoset Resin 27 ø ø
7 General Data Voltage tolerance -10% % Ambient temperature -20 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection with connector according to EN IP 65 Imprint (customer imprint - special version) Nass Magnet System 6 Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level 32 [K] / DC / DC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC = steady-state over-temperature according to VDE 0580 subject to technical modifications without notice 7
8 Solenoid Coil Width: 16 mm Connection Type: Type C acc. to DIN EN C Moulding Material: Thermoplastic 27 ø ø
9 General Data Voltage tolerance -10% % Ambient temperature -20 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection with connector according to EN IP 65 Imprint (customer imprint - special version) Nass Magnet System 6 Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level 32 [K] / DC / DC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC = steady-state over-temperature according to VDE 0580 subject to technical modifications without notice 9
10 Solenoid Coil Width: 16 mm Connection Type: Flying Leads Moulding Material: Thermoplastic ø6 11 ø
11 General Data Voltage tolerance -10% % Ambient temperature -20 C C Relative duty cycle 100% Insulation class of insulating materials according to DIN VDE 0580 F Degree of protection with connector according to EN IP 65 Imprint (customer imprint - special version) Nass Magnet System 6 Technical Data / Standard Versions Drawing No. Part No. Voltage [V] Frequency [Hz] Output [VA] [W] Power Level 32 [K] / DC / DC / DC / AC / AC / AC / AC / DC / AC / AC / AC / AC = steady-state over-temperature according to VDE 0580 subject to technical modifications without notice 11
12 Solenoid Coils Width: 16 mm Special Remarks Width: 16 mm Connection Type: Type C acc. to DIN EN C Moulding Material: Thermoset Resin / Thermoplastic Width: 16 mm Connection Type: Flying Leads Moulding Material: Thermoplastic 12
13 System 6 Special Remarks The mentioned performance data and steady-state over-temperatures are valid for the indicated standard voltages. Other voltages are available on request. The perfect function of these solenoid coils and the respective components shown in this catalogue will be guaranteed for a winding at operating temperature (max. ambient temperature and max. voltage tolerance). The steady-state over-temperature is reached with lower parts of the valve in plastic and coils moulded with thermoplastic. All valves are made in compliance with DIN VDE The alignment of the valves on manifolds is possible, but this leads to an increase in temperature by up to 20K and may lead to a restricted function. A general lifetime of the products cannot be specified, as it is decisively influenced by ambient conditions, the single application and the combination with other components. The function can only be fulfilled in case of exclusive use of Nass Magnet products. Should there be deviating or additional operating conditions compared to the abovementioned conditions, special testing is necessary in order to verify the usability of the Nass Magnet products. Nass Magnet or one of its subsidiaries will be glad to offer assistance. subject to technical modifications without notice 13
14 Armature Assembly FL Flange Version 2/2 and 3/2 Way Normally Closed (NC) ø7.4 ø5 M 6x0.5 ø7.4 ø5 M 6x ø6.5 ø12 ø6.5 ø12 2/2 Way 3/2 Way 14
15 General Data Quality of medium according to ISO when using FPM sealing elements Compressed air class 4, 3, 4 Mounting position (preferably plunger in vertical direction) Any System 6 Technical Data / Standard Versions Drawing No. Part No. Function Power Level Normal Orifice Inlet / Exhaust [mm] Pressure [bar] Appropriate for AC DC Brass Armature Guide Stainless Steel Sealing Material FPM* EPDM HNBR /2 Way 1, 2 see pages x x x /2 Way 3, 4 see pages x x x x /2 Way 1 0.6/ x x x /2 Way 1 0.6/ x x x /2 Way 1 0.6/ x x x /2 Way 2 0.8/ x x x /2 Way 3 0.8/ x x x x /2 Way 4 1.0/ x x x x /2 Way 4 1.0/ x x x x * minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 subject to technical modifications without notice 15
16 Power Level 1 for 2/2 Way Version p [bar] Nominal Orifice [mm] Power Level 2 for 2/2 Way Version p [bar] Nominal Orifice [mm] AC - 50Hz AC - 60Hz DC - 5% residual ripple max. test pressure 18bar, special versions on request 16
17 Power Level 3 for 2/2 Way Version p [bar] Nominal Orifice [mm] p [bar] System 6 Power Level 4 for 2/2 Way Version Nominal Orifice [mm] AC - 50Hz AC - 60Hz DC - 5% residual ripple max. test pressure 18bar, special versions on request subject to technical modifications without notice 17
18 Valve System SF Side Flange 3/2 Way Normally Closed (NC) Port 3 ø7,4 M 6x0,5 52,5 Port 2 9,5 20,5 3,8 Port 1 9,7 16x22,5 ø1,8 0 1 without manual override manual override bistable 18
19 Pneumatic Diagram without manual override manual override bistable System 6 Technical Data / Standard Versions Drawing No. Part No. Power Level Nominal Orifice Inlet / Exhaust [mm] Pressure [bar] Flow Data* [l/min] Manual Override Bistable Appropriate for AC DC Brass Armature Guide Stainless Steel FPM ** Sealing Material EPDM HNBR / x x x / x x x x / x x x / x x x x / x x x x / x x x x x / x x x x / x x x x x / x x x x x *qv Flow rate at an inlet pressure of 6 bar ( X = 1bar) and 0 C ** minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 Special versions on request: Normally Open subject to technical modifications without notice 19
20 Valve System KR Concentric O-Rings 3/2 Way Normally Closed (NC) M 6x0.5 Port 3 ø7.4 ø5 2 ø10 Port 1 Port ø3.3 ø6.6 ø ø without manual override manual override bistable 1 20
21 Pneumatic Diagram without manual override manual override bistable System 6 Technical Data / Standard Versions Drawing No. Part No. Power Level Nominal Orifice Inlet / Exhaust [mm] Pressure [bars] Flow Data* [l/min] Bistable Manual Override Monostable Appropriate for AC DC Brass Armature Guide Stainless Steel Sealing Material FPM EPDM HNBR / x x x / x x x x / x x x / x x x x / x x x x / x x x x x / x x x x x / x x x x x / x x x x / x x x x x *qv Flow rate at an inlet pressure of 6 bar ( X = 1bar) and 0 C ** minimum permissible temperature -10 C (FPM), see summary of temperatures under Useful Information, page 6 Special versions on request: Normally Open 2/2 Way subject to technical modifications without notice 21
22 Accessories Name / Type Drawing No. Part No. Photo Ill. with dimensions Explanations M 6x0.5 Knurled nut ø11 ø M 6x0.5 mm Tightening torque max. 1 Nm Silencer incl. sintered filter M 6x0.5 ø sintered filter 8.5 M 6x0.5 mm Tightening torque max. 1 Nm Spring washer NN ø11.3 ø6.4 Use only in combination with knurled nut ø7.4 Fastening plate Only for armature systems, p.16/17 ø6 9 ø2 t= 2 Valve seat MS Orifice size 0.6 ø2 ø 0.6 Valve seat MS Orifice size 0.8 ø2 ø0.8 Valve seat MS Orifice size 1.0 ø1 ø2 Valve seat MS Orifice size 1.3 ø1.3 22
23 Accessories Name / Type Drawing No. Part No. Photo Ill. with dimensions Explanations ø2.2 Valve seat MS Orifice size 1.5 ø2.2 ø1.5 System 6 Valve seat MS Orifice size 1.4 ø2 ø1.4 Valve seat MS ø Orifice size 1.2 Fillister head screw* NN M 3 M 3x25mm, with slots and cross slots Tightening torque max. 0.5 Nm Only for valve system SF, p. 20 / 21 ø1 2.1 Flange seal NBR Only for valve system SF, p. 20 / 21 Cheese-head screw* NN M 3x18 mm, slotted and with cross recess, tightening torque max. 0.5 Nm Only for valve system KR, p. 40 / 41 O-Ring FPM NN M 3 ø2.5 ø x1.5 mm, Only for valve system KR, p. 22 / 23 ø11.5 ø1.5 O-Ring FPM NN x1.5 mm Only for valve system KR, p. 22 / 23 *Two screws are required per valve system subject to technical modifications without notice 23
24 24
25 System 6 Interface / Geometry of Valve Seat toleranced upper Over- Under- Diameter lower size Allowance measure Allowance measure 12 H Z (5:1) 0.8 R ø12h9 0.8 Rmax Z x d ø 2 port 1 port 2 ø10 d 1 x Rmax subject to technical modifications without notice 25
26 Group of Companies Nass Magnet GmbH Eckenerstraße Hanover Germany Tel.: Fax.: Precision Controls Kft. Henger utca Veszprém Hungary Tel.: Fax.: info@precisioncontrols.hu Nass Controls LP Birch New Baltimore, Michigan U.S.A. Tel.: Fax.: sales@nasscontrols.com
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