Serious Violations. General Industry - FY 2010

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1 OSHA Most Frequently Cited Serious Violations General Industry - FY 2010 OSHA Federal Standards October 1, 2009 September 30, 2010

2 Most Frequently Cited Serious Violations in General Industry & Subpa art: Standard 1200(e)(1) - Z 212(a)(1) - O 1200(h)(1) - Z 23(c)(1) - D 215(b)(9) - O 151(c) - K 147(c)(4)(i) ) - J 212(a)(3)(ii) - O 178(l)(1)(i) - N 147(c)(1) - J Hazard Communication Written Program Machine Guards - General Hazard Communication Information & Training Open-Sided Floors Gi Grinders-Tongue Guards Eye & Body Flushing Facilities Lockout/Tagout - Procedures Point of Operation Powered Industrial Trucks Operator Competency Lockout/Tagout - Program Note: There were also 1510 Section 5(a)(1) General Duty Clause violations cited for all inspections during this period. Number of Serious Violations FY

3 Subpart D - Walking/Working Surfaces ( ) Standa ard: (c)(1) 22(a)(1) 22(a)(2) 22(d)(1) 24(h) Open-sided floors Housekeeping Wet floors Floor loading Stair railings and handrails Number of Serious Violations FY

4 Subpart E Exit Routes, Emergency Action Plans, and Fire Prevention Plans ( ) 37(a)(3) Exit routes free & unobstructed Exit marking 342 Standa ard: (b)(2) 36(d)(1) 37(b)(4) Exit route doors unlocked Exit access signs 105 Not an Exit signs (b)(5) 88 Number of Serious Violations FY

5 Subpart F - Powered Platforms ( ) Body belt & lanyard when working from aerial lift 0. Stand dard: (c)(2)(v) 67(c)(2)(ii) 67(c)(2)(iv) Trained operators for aerial lift Secure work position for employees in basket 280 Number of Serious Violations FY

6 Subpart G - Occupational Health ( ) 95(c)(1) Hearing conservation program 222 Standa ard: (g)(1) 95(d)(1) ) 95(b)(1) 95(k)(1) Audiometric testing program Monitoring program Administrative/Engineering controls Training program Number of Serious Violations FY

7 Subpart H - Hazardous Materials ( ) Standa ard: (b) 107(c)(6) 106(e)(6)(ii) 107(g)(2) 107(b)(5)(i) Compressed gases - Handling, storage & use Spray areas Approved wiring/equipment Class I liquids - Dispensing 64 Spray areas Cleaning 61 Spray booth Air velocity 59 Number of Serious Violations FY

8 Subpart I - Personal Protective Equipment ( ) 134(e)(1) Medical evaluation to determine employee s ability to use respirator 522 Written respiratory protection program Stand dard: (c)(1) 132(d)(1) 133(a)(1) PPE hazard assessment Eye & face protection Personal protective equipment 132(a) 404 Number of Serious Violations FY

9 Subpart J - General Environmental Controls ( ) Lockout/Tagout - Procedures Standa ard: (c)(4)(i) 147(c)(1) 147(c)(6)(i) 147(c)(7)(i) 147(d)(4)(i) Lockout/Tagout - Program Lockout/Tagout procedure - Periodic inspection Lockout/Tagout - Training 368 Lockout/Tagout t Device application 173 Number of Serious Violations FY

10 Subpart K - Medical & First Aid ( ) Eye & body flushing facilities Standa ard: (c) 151(b) First aid Number of Serious Violations FY

11 Subpart L - Fire Protection ( ) 157(c)(1) Extinguishers - Provided & accessible 235 Standa ard: (g)(2) 157(g)(1) ) 157(e)(3) 157(e)(2) Extinguishers - Initial & annual training Extinguishers - Training program Extinguishers - Annual checks Extinguishers Monthly visual inspection Number of Serious Violations FY

12 Subpart M - Compressed Gas & Air Equipment ( ) Pressure gage/safety valve Standard: 169(b)(3)(i) 169(b)(3)(iv) ) Safety valves tested 7 9 Number of Serious Violations FY

13 Subpart N - Materials Handling & Storage ( ) Stand dard: (l)(1)(i) 178(l)(4)(iii) 178(p)(1) 178(q)(7) 178(l)(6) Powered Industrial Trucks Operator competency Powered Industrial Trucks Operator evaluation Powered Industrial Trucks Safe operating condition Powered Industrial Trucks Examination for defects Powered Industrial Trucks Operator certification Number of Serious Violations FY

14 Subpart O - Machinery & Machine Guarding ( ) Machine guards - General 212(a)(1) 1489 Grinders - Tongue guards Standa ard: (b)(9) 212(a)(3)(ii) ) 215(a)(4) Point of operation Grinders - Work rests Pulleys 219(d)(1) 439 Number of Serious Violations FY

15 Subpart P - Hand & Portable Powered Tools ( ) Compressed air for cleaning 242(b) 405 Standa ard: (c)(1) 242(a) 243(c)(3) 244(a)(1)(ii) Portable abrasive wheels - General guarding Condition of tools & equipment Vertical portable grinders - Guarding 8 26 Jacks Rated load marking Number of Serious Violations FY

16 Subpart Q - Welding, Cutting & Brazing ( ) 0. Stand dard: (b)(4)(iii) 253(b)(2)(ii) 252(b)(2)(iii) 253(b)(2)(iv) 253(b)(4)(i) Oxygen cylinder storage Separation by distance or barrier 241 Cylinder storage - Inside of buildings Protection from arc welding rays Cylinder storage Valve protection caps Oxygen cylinder storage Away from combustibles Number of Serious Violations FY

17 Subpart R - Special Industries ( ) Standard: 265(c)(4)(iv) ) 272(g)(1)(i) 266(i)(7)(ii) 272(g)(4) 266(d)(2)(i) 266(i)(7)(i) Sawmills Standard railings on elevated walks Grain handling Entry permit 16 Logging First aid & CPR training/certification current Grain handling Rescue equipment Logging First aid kits Logging Every employee trained in first aid & CPR Number of Serious Violations FY

18 Subpart S - Electrical ( ) 910. Sta andard: 1 303(b)(2) 305(g)(2)(iii) 305(b)(1)(ii) 303(g)(2)(i) 304(g)(1)(iv)(A) Proper installation & use of equipment Flexible cords Strain relief Grounding path Permanent and effective Live parts Flexible cords not used for fixed wiring Number of Serious Violations FY

19 Subpart Z - Toxic & Hazardous Substances ( ) Standar rd: (e)(1) 1200(h)(1) 1200(g)(1) 1200(g)(8) 1200(h) Hazard Communication - Written program Hazard Communication - Information & training Hazard Communication MSDS for each chemical used Hazard Communication MSDSs readily accessible 343 Hazard Communication - Training initially & for new hazards Number of Serious Violations FY

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