Teollinen internet ja digitaalisuuden edistäminen teollisuudessa Sytyke Laivaseminaari Olli Ventä, tutkimuspäällikkö, teollinen internet

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1 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY Teollinen internet ja digitaalisuuden edistäminen teollisuudessa Sytyke Laivaseminaari Olli Ventä, tutkimuspäällikkö, teollinen internet

2 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY IoT, Industrie 4.0, Industrial Internet, Big Data,.?

3 IoT Intenet of Things Ref. Xu, He, Li, Intenet of Things in Industries: Survey, IEEE Tr. On 3 Industrial Informatics, vol. 10, No. 4, Nov

4 Industrie

5 Evans, Annunziata, Industrial Internet: Pushing the Boundaries of Minds and Machines, General Electric, Nov. 26,

6 Finland: Strong competence base across Industrial internet / Big data value chain Data acquisition Data integration and management Data analytics Applications 9/18/2015 Finpro 6

7 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY But industry has been quite digital already, with long legacys but looking for new, as well! Finpro

8 Industrial Systems - have been digital, for decades Ref. Hegazy, Hefeeda, Industrial Automation as a cloud service, IEEE Tr. On parallel and distributed systems, Vol 26, 8 No. 10, Oct. 2015

9 A lot of software, a lot of legacy, a lot of standards, a lot of systems. Complex, big, critical: Divide and conquer!

10 Plenty of frameworks, models, interfaces. A lot of engineering practice to master

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12 PLM Product Lifecycle Management

13 Digital process innovation in manufacturing Modelling, Simulation, Analytics and big data Cyber-physical systems for process (chain) optimisation Robotics and automation Laser-based manufacturing 13

14 Digitalization of manufacturing, machine industry and process industry means that The value of digital or virtual engineering is exceeding the value of actual or physical engineering The competitiveness is determined in the digital domain! REAL DIGITAL Design, contruction, deliveries of machines and production plants Local and remote service business (machine or process perfomance and Global business models. Human-system interaction. condition) Automation and Optimization. Ecology, Operative information energy, raw-material systems efficiency Ref.: ProcessIT.eu European Roadmap for Industrial Process 14 Automation

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16 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY VTT examples

17 Remote industrial service business - an emerging Finnish success story Operator & Maintenance ICT empowered Operation Operator & Maintenance Sub- and Maintenance support Anomaly detection CUSTOMER SITE Operator skill, productivity contractors Industrial Legacy Systems Simulator Simulator Design, engineering system Design and engineering systems Maintenance Maintenance system system Process/machine status data Monitoring, diagnostics, alerts, position data Remote measurements, images, videos Operator data Anomaly Machine performance detection Process performance Operator skill, productivity Fleet performance Machine performance Process performance Fleet performance Collaboration tools among distributed experts Instructions, guidance, learning Collectively discovered instructions, guidance, learning Knowledge intensive services Remaining useful life-time estimates, Decision support Spare parts Knowledge data base Automatic knowledge capture and reuse

18 Overview of typical modern e-maintenance Global asset management Condition based maintenance MIMOSA standards compliance Based on MIMOSA Database (SQL Server) Computerized Maintenance Management System Decision Support and Analysis Modules according to the needs CBM Toolbox, CBM Function Library Based on secure, reliable and flexible Internet-of-Things platform The heart is Microsoft Azure Intelligent Systems Service but also other potential IoT platform options are available Device independent decision support applications for Global Asset Management Analysis modules portfolio according to needs Information systems, sensors and information integration Big Data management Machine learning

19 We can do extensive analytics TOLKKU toolbox. Building blocks for O&M. TOLKKU toolbox includes modules for: Data import Data preparation Feature extraction State recognition Load profiles Anomaly detection Analysis of causality Time-frequency analysis Analysis of bearings and gearboxes Decision support Big data analytics

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22 Studying future reactors by testbeds and simulators Example: Remote Operations at ITER Transfer cask system (EU) Blanket RH (JA) Neutral Beam RH (EU) In-vessel divertor maintenance (EU) In-vessel Viewing System (EU) Hot Cell maintenance equipment (IO)

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24 Collaborative smart tools for process control and training VTT-APROS simulation environment for energy and process industry Collaborative and predictive management of process Automation testing Training of personnel

25 Assembly work assisted with augmented reality: measurable improvements

26 User experience goals: Accurate situation awareness Awareness of one s role in the system Feeling of community 26 Picture: Rolls-Royce Oy Ab Human-environment system harmony Feeling of comfort in using technology

27 TEKNOLOGIAN TUTKIMUSKESKUS VTT OY Miten maailma muuttuu? Fiktiivinen esimerkki!

28 Past Wake up just-on-time

29 Present Wake up when you think it is the right time

30 Future Technologies for collecting data from Weather forecast Understand customer need multiple sources Traffic forecast Calendar Cloud & Decision when to wake up analytics Sleep monitoring Connectivity Heart beat monitoring Waking up technologies Smooth wake-up Cloud to store data + Analytics Wake up to get the day s job done - conveniently

31 Diversity of efforts across Europe 31 31

32 On-going Finnish Industrial Internet activities PPP programs of FIMECC and DIGILE (Strategic Centres for Science, Technology and Innovation, SHOK) FIMECC (Finnish Metals and Engineering Competence Cluster, programs, e.g. MANU: Future digital manufacturing technologies & systems, , est. volume 35 M S-STEP: Smart technologies for life-cycle performance, , est. volume 25,6 M S4FLEET: Service solution for fleet management, , est. volume 29,5 M SIMP: Systems Integrated Metal Processing, , est. volume 43,8 M UXUS: User Experience and Usability in Complex Systems, , est. volume 17,5 M DIGILE ( programs e.g. D2I: Data-to-Intelligence, IoT: Internet of Things, DS: Digital Services, and Cyber Trust VTT program s For Industry and Productivity with Internet of Things, vol. together about 45 M /a VTT For Industry 20 M /a Industrial Internet, robotics, modelling, additive manufacturing, new business models Strong sme focus VTT Productivity with IoT program, vol M /a for Asset management (fleet management, smart machines, CBM, remote operation); Connected health; Digital society Tekes Industrial Internet Business revolution program (50 M Tekes funding and tot.vol. 100 M for ) refinement of big data masses to support business, business based on machine-to-machine communication, real-time service and production processes. Mainly targeted at companies, also covers the development of new technological solutions required in digital business and related research Tekes 5thGear program (50 M Tekes funding and tot.vol. 100 M for ) aims to solve challenges related to the next generation wireless data communications, the creation of new business, and rocketing Finland as the leading target for international investments Worth mentioning (no significant funding): FIIF Finnish Industrial Internet Forum, a networking node and joint acceleration lane to the expressway of Industrial Internet 207 member organizations: mainly companies (37 large, 52 SME s, 75 start-ups), The Federation of Finnish Technology Industries (owner), VTT (coordinator), universities, RTO s, SHOKS s Manufacturing, ICT and software businesses in e.g. bio, logistics, transportation, energy and health value chains Government s spearhead for Digitalisation, just launched not only manufacturing industry but digitalising society widely, to be planned during Autumn

33 Olli Venta, Dr.Tech. Research Manager Industrial Internet VTT Smart industry and energy systems Street Address: Kemistintie 3, Espoo, Otaniemi Postal Address: POB 1000, FI VTT, Finland Tel: