Power Unit 78 Install Substation Switchgear
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1 Power Unit 78 Install Substation Switchgear The specification details the required skills, knowledge and behaviours to establish competence to carry out the installation of electricity switchgear. The specification details the requirements for THREE separate categories. Candidates may be assessed and receive registration for any ONE or a COMBINATION of the following: 1. Transmission Switchgear 2. Primary Switchgear 3. Distribution Switchgear (up to 20 kv) This specification details the minimum skills, knowledge and behaviours that would be required by a candidate to be assessed as competent. This does not preclude employers adding to the skills and knowledge detailed by the specification in their own training programmes. What does competence look like? SGM1 Being able to confidently use tools and equipment to carry out a range of maintenance procedures on switchgear in a substation environment in accordance with Company procedures SGM2 Demonstrating a safety conscious approach to the control of hazards associated with the activity whilst working and communicating effectively with other team members to achieve tasks Achievement of each modules performance criteria should be gained over a period of time by carrying out a range of installation activities on differing types of equipment. What do I need to take this module? Candidates to be assessed as competent in this skill area shall have completed the modules shown below or have evidence demonstrating an equivalent level of competence. 078 October 2015 V1 Page 1
2 1. SHEA Power (Revised Version) providing basic HS&E awareness and an introduction to specific HS&E factors relating to the power sector 2. BESC/AME Substations establishing the competence to enter, move around and exit a substation work area in a safe manner Performance Criteria To be assessed as competent you must be able to: General Requirements P1. Identify the substation and the plant/apparatus to be worked on using available information in accordance with Company procedures P2. Select, inspect and wear the PPE required to carry out the work activity P3. Carry out a site specific risk assessment of the work area, identifying the hazards and the control measures required (requirements included in SHEA Power and BESC/AME Substations) P4. Apply and adhere to the control measures necessary to meet safety requirements for the work activity e.g. safety documentation, work instructions and method statements P5. Identify and comply with demarcation arrangements for the work area in accordance with Company procedures (where applicable) P6. Carry out a pre use inspection of the tools and equipment to be used, checking condition and service information P7. Carry out the installation procedures on switchgear in accordance with manufacturer s specifications and Company procedures P8. Record/report results of the installation operation/s in accordance with Company procedures P9. Ensure hazardous and non-hazardous waste materials are dealt with in accordance with Company procedures and statutory regulations P10. Report and record incidents/defects in accordance with Company procedures P11. Store tools and equipment safely and securely and leave the substation work area in a safe and secure condition in accordance with Company procedures 078 October 2015 V1 Page 2
3 Task Specific In addition, for EACH category to be taken you must be able to: Category 1 Transmission Switchgear P12. Carry out installation procedures on BOTH of the following switchgear types: a) Air b) SF6 P13. Carry out installation procedures on ALL of the following switchgear components over a range of installations: a) Contacts b) Springs c) Braids P14. Carry out ALL of the following testing procedures over a range of installations: a) Insulation medium test b) Insulation resistance test c) SF6 pressure check & leak detection d) Ductor testing P15. Carry out switchgear safety/functioning checks on BOTH of the following over a range of installations: a) SF6 pressure checks b) Interlock checks Category 2 Primary Switchgear P16. Carry out installation procedures on ALL of the following switchgear types over a range of installations: a) Isolator b) Earth Switch c) Fault Thrower d) Motor Driven Isolator P17. Carry out installation procedures on BOTH of the following switchgear components over a range of installations: a) Electro-mechanical components e.g. contacts, springs, braids b) Operating mechanisms 078 October 2015 V1 Page 3
4 P18. Carry out BOTH of the following testing procedures on switchgear over a range of installations: a) Ductor testing b) Functional check e.g. contact alignment Category 3 Distribution Switchgear P19. Carry out installation activities on a minimum of TWO of the following switchgear. ONE of which MUST include oil filled switchgear: a) Oil b) SF6 c) Vacuum P20. Carry out installation procedures on ALL of the following over a range of installations: a) Electro-mechanical components e.g. contacts, springs, braids c) Operating mechanisms d) Gasket replacement e) Oil sight glass replacement f) Air insulated cable box inspection g) Fuse inspection/cleaning/replacement P22. Carry out a minimum of THREE of the following switchgear testing procedures over a range of installations: a) Fuse switch trip test b) Functional testing c) Contact alignment d) Partial discharge test Knowledge and Understanding To achieve any of the categories, you will need to know and understand: General Requirements K1. The principles of health, safety and environmental legislation in relation to work on substation plant and apparatus e.g. Electricity at Work Regulations 1989 K2. The organisations safety rules, policies and procedures relating to work on or near substation plant/apparatus e.g. safety documentation, demarcation K3. How to identify the substation and the plant/apparatus to be worked on 078 October 2015 V1 Page 4
5 K4. The hazards associated with work on or near substation apparatus and how to deal with them e.g. exposed busbars, overhead conductors/structures K5. The dangers of electricity and how an electric shock can be received including: direct contact, infringing safety distances, induced voltage and arcing K6. The electrical safety distances which must be maintained at differing voltages K7. The appropriate PPE for work in substations and how to inspect, use and maintain it K8. How to carry out a site specific risk assessment and identify workplace hazards K9. How to enter, exit and move around a substation work area in a safe manner and (where applicable) use and comply with demarcation arrangements K10. The purpose and method of earthing substations and how to identify inadequate earthing K11. The effect of adverse weather conditions on sub-station work activities K12. How to update, report and record information in accordance with Company procedures e.g. maintenance reports, test results, acts of vandalism/terrorism K13. How to use, handle and dispose of hazardous and non-hazardous waste materials K14. How to respond in the event of emergency situations in the work environment K15. How to leave the work area and substation in a safe and secure condition. E.g. access equipment secured, demarcation/screening removed, gates locked Task Specific In addition, for EACH category to be taken you need to know and understand: Category 1 Transmission Switchgear K16. How to carry out installation activities in accordance with Company procedures on transmission switchgear K17. How to carry out testing procedures on transmission switchgear K18. How to interpret the results of testing procedures carried out on transmission switchgear K19. How to interpret and comply with Company standards, specifications and manufacturer s instructions K20. The hazards associated with work on transmission switchgear and its associated plant and equipment K21. The function and operating principles of transmission switchgear K22. The function and operating principles of transmission switchgear ancillary equipment 078 October 2015 V1 Page 5
6 K23. The function and operating principles of transmission switchgear protection equipment Category 2 Primary Switchgear K24. How to carry out installation activities in accordance with Company procedures on primary switchgear K25. How to carry out testing procedures on primary switchgear K26. How to interpret the results of testing procedures carried out on primary switchgear K27. How to interpret and comply with Company standards, specifications and manufacturer s instructions K28. The hazards associated with work on primary switchgear and its associated plant and equipment K29. The function and operating principles of primary switchgear K30. The function and operating principles of primary switchgear ancillary equipment K31. The function and operating principles of primary switchgear protection equipment Category 3 Distribution Switchgear (up to 20kV) K32. How to carry out installation activities in accordance with Company procedures on distribution switchgear and any associated ancillary equipment K33. The hazards associated with work on distribution switchgear and its associated plant and equipment K34. The function and operating principles of distribution switchgear K35. The principles for the differing category ratings of distribution switchgear K36. The methods and purpose of carrying out functional checks and testing procedures on switchgear K37. The purpose of weather shields and how to maintain and replace them 078 October 2015 V1 Page 6
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