Technology. Chapter 16 Manufacturing Products

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1 Technology Chapter 16 Manufacturing Products Tools: Printer (color optional) 4 sheets of 8.5 x 11 paper Scissors Directions: 1. Print 2. Fold paper in half vertically 3. Cut along dashed lines These instructions accompany the interactive E-Flash Cards online at

2 adhesive bonding A bonding technique that uses substances with high adhesive forces to hold parts together. Technology Chapter 16 Manufacturing Products 01 of 73 E-Flash Cards annealing A process used to soften and remove internal stress in a part. Technology Chapter 16 Manufacturing Products 02 of 73 E-Flash Cards artificial intelligence (AI) Intelligence exhibited by a manufactured device or system. Technology Chapter 16 Manufacturing Products 03 of 73 E-Flash Cards assembling process A process that connects parts together to make assemblies and products. Technology Chapter 16 Manufacturing Products 04 of 73 E-Flash Cards

3 bonding An assembling process that uses cohesive or adhesive forces to hold parts together. Technology Chapter 16 Manufacturing Products 05 of 73 E-Flash Cards bonding agent A material used to achieve bonding. casting and molding processes chemical action Technology Chapter 16 Manufacturing Products 06 of 73 E-Flash Cards Processes in which a liquid material is poured into a cavity in a mold, where it solidifies into the proper shape and size. Technology Chapter 16 Manufacturing Products 07 of 73 E-Flash Cards A change (for example, changing a material from a liquid to a solid) caused by adding chemicals. Technology Chapter 16 Manufacturing Products 08 of 73 E-Flash Cards

4 chemical conditioning A type of conditioning process that uses chemical actions to change the properties of a material. Technology Chapter 16 Manufacturing Products 09 of 73 E-Flash Cards chemical machining A nontraditional machining process using chemical reactions to remove material from a workpiece. Technology Chapter 16 Manufacturing Products 10 of 73 E-Flash Cards chip removal A separating process using a tool to cut away excess material in the form of small pieces, or chips. Technology Chapter 16 Manufacturing Products 11 of 73 E-Flash Cards cold bonding A joining technique that uses extreme pressure to squeeze two parts to create a bond. Technology Chapter 16 Manufacturing Products 12 of 73 E-Flash Cards

5 compounding The act of mixing the parts of a fluid for casting. Technology Chapter 16 Manufacturing Products 13 of 73 E-Flash Cards computer-controlled machining A process that adds automatic control, provided by a computer program, to basic machines. Technology Chapter 16 Manufacturing Products 14 of 73 E-Flash Cards conditioning process A process in which heat, chemicals, or mechanical forces are used to change the internal structure of a material. Technology Chapter 16 Manufacturing Products 15 of 73 E-Flash Cards converted surface finish A finish on the surface of a metal that has been chemically changed to protect the metal. Technology Chapter 16 Manufacturing Products 16 of 73 E-Flash Cards

6 cutting motion An action that causes material to be removed from a workpiece. Technology Chapter 16 Manufacturing Products 17 of 73 E-Flash Cards die A forming tool made of hardened steel. Technology Chapter 16 Manufacturing Products 18 of 73 E-Flash Cards dipping A technique in which stock is run through a vat of molten metal. Technology Chapter 16 Manufacturing Products 19 of 73 E-Flash Cards drawing machine A machine that pulls materials through die openings to form them. Technology Chapter 16 Manufacturing Products 20 of 73 E-Flash Cards

7 drilling machine A separating machine that produces or enlarges holes using a rotating cutter for the cutting motion. Technology Chapter 16 Manufacturing Products 21 of 73 E-Flash Cards drying A common thermal conditioning process that removes excess moisture from materials. Technology Chapter 16 Manufacturing Products 22 of 73 E-Flash Cards elastic range The range between a material at rest and the material s yield point. Technology Chapter 16 Manufacturing Products 23 of 73 E-Flash Cards electrical discharge machining (EDM) A nontraditional process that uses electrical sparks to make a cavity in a piece of metal. Technology Chapter 16 Manufacturing Products 24 of 73 E-Flash Cards

8 enamel A varnish that has color pigment added. Technology Chapter 16 Manufacturing Products 25 of 73 E-Flash Cards expendable mold A mold that is destroyed to remove the cast item. Technology Chapter 16 Manufacturing Products 26 of 73 E-Flash Cards extrusion A process in which material is pushed through a hole in a die. Technology Chapter 16 Manufacturing Products 27 of 73 E-Flash Cards fastener A device used to hold parts together. Technology Chapter 16 Manufacturing Products 28 of 73 E-Flash Cards

9 feed motion An action that brings new material in contact with a cutting tool and allows the cutting action to be continuous. Technology Chapter 16 Manufacturing Products 29 of 73 E-Flash Cards finishing process A secondary process that protects products and enhances their appearance. Technology Chapter 16 Manufacturing Products 30 of 73 E-Flash Cards firing A thermal conditioning process used for ceramic products. Technology Chapter 16 Manufacturing Products 31 of 73 E-Flash Cards flame cutting Cutting material to size and shape using burning gases. Technology Chapter 16 Manufacturing Products 32 of 73 E-Flash Cards

10 flow bonding A method of joining materials that uses a metal alloy as a bonding agent. Technology Chapter 16 Manufacturing Products 33 of 73 E-Flash Cards flow coating A process that passes a product under a flowing stream of finishing material. Technology Chapter 16 Manufacturing Products 34 of 73 E-Flash Cards forming process A process in which force applied by a die or roll is used to reshape materials. Technology Chapter 16 Manufacturing Products 35 of 73 E-Flash Cards fracture point The point at which a material cannot withstand any more force. Technology Chapter 16 Manufacturing Products 36 of 73 E-Flash Cards

11 fusion bonding A bonding technique that uses heat or solvents to melt the edges of a joint. Technology Chapter 16 Manufacturing Products 37 of 73 E-Flash Cards hammer A device that delivers force to complete a forming action. Hammers drop or drive a ram down with a quick action. Technology Chapter 16 Manufacturing Products 38 of 73 E-Flash Cards hardening A process used to increase the hardness of a material. Technology Chapter 16 Manufacturing Products 39 of 73 E-Flash Cards heat treating The thermal conditioning processes used on metals. Technology Chapter 16 Manufacturing Products 40 of 73 E-Flash Cards

12 joint A place where parts meet. Technology Chapter 16 Manufacturing Products 41 of 73 E-Flash Cards lacquer A solvent-based, synthetic coating that dries through solvent evaporation. Technology Chapter 16 Manufacturing Products 42 of 73 E-Flash Cards laser machining A nontraditional process that uses the intense light generated by a laser to cut material. Technology Chapter 16 Manufacturing Products 43 of 73 E-Flash Cards machining A separating process based on the motion of a tool against a workpiece. Technology Chapter 16 Manufacturing Products 44 of 73 E-Flash Cards

13 mated dies Dies that have the desired shape machined into one or both halves of the die set. Technology Chapter 16 Manufacturing Products 45 of 73 E-Flash Cards mechanical conditioning A type of conditioning process that uses mechanical forces to change the internal structure of a material. Technology Chapter 16 Manufacturing Products 46 of 73 E-Flash Cards mechanical fastening An assembling process that uses mechanical forces to hold parts together. Technology Chapter 16 Manufacturing Products 47 of 73 E-Flash Cards milling machine A separating machine that uses a rotating cutter for the cutting motion. Technology Chapter 16 Manufacturing Products 48 of 73 E-Flash Cards

14 nontraditional machining Processes that use electrical, sound, chemical, and light energy to size and shape materials. Technology Chapter 16 Manufacturing Products 49 of 73 E-Flash Cards open die A simple die consisting of two flat die halves. Technology Chapter 16 Manufacturing Products 50 of 73 E-Flash Cards paint A coating that dries through polymerization. Technology Chapter 16 Manufacturing Products 51 of 73 E-Flash Cards permanent mold A mold that withstands repeated use. Technology Chapter 16 Manufacturing Products 52 of 73 E-Flash Cards

15 pickling Dipping a material in a solvent to remove unwanted materials. Also called chemical cleaning. Technology Chapter 16 Manufacturing Products 53 of 73 E-Flash Cards planing machine A machine tool that produces flat surfaces. Planing machines move the workpiece back and forth under the tool to generate the cutting motion. Technology Chapter 16 Manufacturing Products 54 of 73 E-Flash Cards plastic range The range in which a material can be stretched, compressed, or bent. Technology Chapter 16 Manufacturing Products 55 of 73 E-Flash Cards plating An electrolytic process. Technology Chapter 16 Manufacturing Products 56 of 73 E-Flash Cards

16 press A device in which force is delivered to complete a forming action. Presses slowly close die halves by lowering a ram to produce a squeezing action. Technology Chapter 16 Manufacturing Products 57 of 73 E-Flash Cards press fit A fit in which friction between parts will cause them to remain together. Technology Chapter 16 Manufacturing Products 58 of 73 E-Flash Cards pressure bonding A bonding technique that applies heat and pressure to a bond area. Technology Chapter 16 Manufacturing Products 59 of 73 E-Flash Cards programmable logic controller (PLC) A device that uses a microprocessor to control machines or processes. Technology Chapter 16 Manufacturing Products 60 of 73 E-Flash Cards

17 robot A mechanical device that can perform tasks automatically or with varying degrees of direct human control. Technology Chapter 16 Manufacturing Products 61 of 73 E-Flash Cards rolling machine A machine that uses two rolls rotating in opposing directions to form a material. Technology Chapter 16 Manufacturing Products 62 of 73 E-Flash Cards secondary manufacturing process The action used to change industrial materials into products. Technology Chapter 16 Manufacturing Products 63 of 73 E-Flash Cards separating process A process in which tools or machines are used to remove excess material to make an object of the correct size and shape. Technology Chapter 16 Manufacturing Products 64 of 73 E-Flash Cards

18 shaped die A die used to form plastic objects. Technology Chapter 16 Manufacturing Products 65 of 73 E-Flash Cards shaping machine A metalworking machine tool that produces flat surfaces. Shaping machines move a single-point tool back and forth over the workpiece to produce the cutting motion. Technology Chapter 16 Manufacturing Products 66 of 73 E-Flash Cards shearing A separating process that uses opposing edges of blades, knives, or dies to fracture unwanted material away from a workpiece. Technology Chapter 16 Manufacturing Products 67 of 73 E-Flash Cards spraying A process that uses air to carry fine particles of finishing materials to the surface of a product. Technology Chapter 16 Manufacturing Products 68 of 73 E-Flash Cards

19 tempering A process used to relieve internal stress in a part. Technology Chapter 16 Manufacturing Products 69 of 73 E-Flash Cards thermal conditioning Conditioning processes using heat. Technology Chapter 16 Manufacturing Products 70 of 73 E-Flash Cards turning machine A separating machine that rotates a workpiece against a single-point tool to produce a cutting motion. Technology Chapter 16 Manufacturing Products 71 of 73 E-Flash Cards varnish A clear finish made from a mixture of oil, resin, solvent, and a drying agent. Technology Chapter 16 Manufacturing Products 72 of 73 E-Flash Cards

20 yield point The point at which a material will not return to its original shape after being stretched. Technology Chapter 16 Manufacturing Products 73 of 73 E-Flash Cards

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