SUPER SURFER PARTS CATALOG GDSS17KA GDSS17KAE GDSS22KHE GDSS23KAE. 17HP KAWASAKI RECOIL w/48" or 52" CUTTING DECK
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- Giles Cummings
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1 SUPER SURFER PARTS CATALOG GDSS17KA 17HP KAWASAKI RECOIL w/48" or 52" CUTTING DECK SERIAL NUMBERS: GDSS17KAE 17HP KAWASAKI ELECTRIC w/48" or 52" CUTTING DECK SERIAL NUMBERS: GDSS22KHE 22HP KOHLER ELECTRIC w/ 52" or 61" CUTTING DECK SERIAL NUMBERS: GDSS23KAE 23HP KAWASAKI ELECTRIC w/52" or 61" CUTTING DECK SERIAL NUMBERS: Part Number D Rev. Date: GREAT DANE POWER EQUIPMENT 4700 New Middle Rd. Jeffersonville, IN U.S.A. 1
2 Index Super Surfer Figure Page Parts Page Frame 3 4 Cutting Deck " " 9 10 Engine Deck Deck Spindle & Chute Assemblies Super Surfer Controls Caster Assemblies Hydraulic System Hydraulic Schematic 19 Kaw./Briggs Recoil Components Kaw. Engine Components, Elec Kohler Engine Components, Elec Wiring Diagrams 24, 25, & 26 Decals 27 2
3 Super Surfer Frame 3
4 Super Surfer Frame Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1a D15345 Frame, 48" 1 38 D13319 Brake Rod 1 1b D15423 Frame, 52" 1 39 D14204 Washer 1 1c D15424 Frame, 61 " 1 40 D /8" Flat Washer 2 The above Frames use the D15347 (10") Caster Arm only 41 D /8" Rod End 1 1d D15308 Frame, original 52"/61" 1 42 D /8"-16 Nylon Nut 5 1d was superceded by 1b & 1c 43 D /8"-16 x 1 1/2" H.H.C.S. 2 2 D /4" Retaining Ring 2 44 D43007 Pivot Spacer 1 3 D /4"- 20 Zerk Fitting 6 45 D X3/4" P.H.P.S. 2 4 D18076 Bushing 4 46 D18334 N.O./N.C. Switch 1 5 D15310 Thrust Arm 2 47 D Nylon Nut 2 6 D28024 Clevis Pin 2 48 D12373 Switch Bracket 1 7 D28102 Cotter Pin 2 49 D /8"-16 x 1" H.H.C.S D /4"-16 x 3" H.H.C.S D /8"-16 X 1-1/4" H.H.C.S. 1 9 D23031 Bushing 2 51 D13021 Bushing 1 10 D28084 Rod End 2 52 D " Grip 2 11 D /4"-16 Lock Nut 2 53 D15333 L.H. Rear Lift Arm 1 12 D /8"-11 Hex Nut 4 54 D15330 L.H. Front Lift Arm 1 13 D13315 Swivel 2 55 D /8" x 1 3/4" Cotter Pin 2 14a D15328 Lift Rod (52" & 61") 2 56 D14107 Cotter Pin 4 14b D15349 Lift Rod (48") 2 57 D12352 Brake Lever 1 15 D15329 R.H. Front Lift Arm 1 58 D18079 Grip 1 16 D15332 R.H. Rear Lift Arm 1 59a D15355 Fender, RH 1 17 D18377 HOC Pin 2 NS-59b D15356 Fender, LH 1 18 D18345 Lanyard 2 60a D15365 Motor Guard, LH 1 19 D /4"-20 X 3/4" H.H.C.S. 2 NS-60b D15364 Motor Guard, RH 1 20 D /4"-20 Nylon Nut 2 61 D12407 Weight Plate 8 21 D15319 Left Brake Arm 1 62 D /16"-18 X 1" HHCS 4 22 D /8" Spring Lock Washer 8 63 D /8" Pal Nut Retainer 2 23 D14215 Stud 8 64 D13348 Bushing 2 24 D14192 Lug Nut 8 65 D13323 Bushing 2 25 D14193 Castle Nut 2 66 D /4" Jam Nut 2 26 D18110 Wheel Hub w/ Studs 2 Hardware to attach the Motor Guards to Frame 27 D18206 Key 2 NS D /16-18X1 HHCS 4 28 D18311 Wheel Motor w/ Nut 2 NS D /16-18 Nylon Nut 4 29 D15320 Right Brake Arm 1 NS D /16 Sae Flat Washer 4 30 D15322 Brake Shaft 1 Hardware to attach the Weight Plates to Fender 31 D /32" X 1-1/4" Spring Pin 2 NS D /16-18X2-1/4" HHCS 6 32a D18384 Wheel Assembly(52"&61") 2 NS D /16-18 Nylon Nut 6 32b D18376 Wheel Assembly(48") 2 NS D /16 Sae Flat Washer 6 33 D15306 Foot Grating 1 Hardware to attach the Fender Assy. To Frame 34 D18346 Rubber Strip 2 NS D /16-18X2-1/2" HHCS 6 35 D18111 Spring 6 NS D /16-18 Nylon Nut 6 36 D /2" Flat Washer 6 NS D /16 Sae Flat Washer 6 37 D /2"-13 X 3" H.H.C.S. 6 4
5 48 Super Surfer Deck 5
6 48 Cutting Deck Fig. -Ref. Part No. Description Qty. 1 D " Deck Weldment 1 2 D18373 Chain 4 3 D13322 U-Bolt 4 4 D /8" - 16 X 1-1/2" HHCS 5 5 D /8" Flat Washer 5 6 D /8" - 16 Flange Nut 11 7 D /8" - 16 Lock Nut 8 8 D18030 Spindle Assembly 3 9 D13024 Spacer, Pulley 3 10 D18209 Pulley, Tall 3 11 D /8" Hex Nut 3 12 D /8" - 16 X 1-1/4" HHCS D /8" Flat Washer D /8" - 16 Nylon Nut D18055 Washer, Blade D18086 Blade, 16.5" 3 17 D /8" - 18 X 7-1/2" HHCS 3 18 D /8" - 18 Nut 3 19 D15027 Idler Weldment Mount 1 20 D15363 Idler Arm 1 21 D28105 Idler Pulley 1 22 D18003 Bushing 2 23 D13321 Bushing 1 Fig. -Ref. Part No. Description Qty. 24 D /8" - 16 X 1-1/2" HHCS 2 25 D /8" Flat Washer 3 26 D " Retaining Ring 1 27 D18205 Zerk Fitting 1 28 D /8" - 16 X 1" Carriage Bolt 3 29 D28050 Idler Pulley 1 30 D13318 Bushing 1 31 D22036 Roller Mount 2 32 D18070 Roller 2 33 D23024 Roller Spacer 2 34 D /2" - 13 Center Lock Nut 2 35a D /2" - 13 X 4-1/2" HHCS 2 35b D /2" - 13 X 4-1/2" Carriage Bolt 2 36 D /8" Spring Lock Washer 4 37 D13021 Bushing 1 38a D15359 Belt Cover, RH 1 38b D15358 Belt Cover, LH 1 39 D18046 Knob 7 40 D15357 Belt Cover 1 41 D /8" - 16 X 5" Tap Bolt 3 42 D18348 Belt, Engine to Blade 1 43 D28025 Spring 1 44 D23058 J-Hook 1 6
7 52 Super Surfer Deck 7
8 52 Cutting Deck Fig. -Ref. Part No. Description Qty. 1 D " Deck Weldment 1 2a D18373 Chain, 6 link 3 2b D28104 Chain, 5 link 1 3 D13322 U-Bolt 4 4 D /8" - 16 X 1-1/2" HHCS 5 5 D /8" Flat Washer 5 6 D /8" - 16 Flange Nut 11 7 D /8" - 16 Lock Nut 8 8 D18030 Spindle Assembly 3 9 D13024 Spacer, Pulley 3 10 D18084 Pulley, Tall 3 11 D /8" Hex Nut 3 12 D /8" - 16 X 1-1/4" HHCS D /8" Flat Washer D /8" - 16 Nylon Nut D18055 Washer, Blade D18037 Blade, 18" 3 17 D /8" - 18 X 7-1/2" HHCS 3 18 D /8" - 18 Nut 3 19 D15027 Idler Weldment Mount 1 20 D15363 Idler Arm 1 21 D28105 Idler Pulley 1 22 D18003 Bushing 2 23 D13321 Bushing 1 Fig. -Ref. Part No. Description Qty. 24 D /8" - 16 X 1-1/2" HHCS 2 25 D /8" Flat Washer 3 26 D " Retaining Ring 1 27 D18205 Zerk Fitting 1 28 D /8" - 16 X 1" Carriage Bolt 3 29 D28050 Idler Pulley 1 30 D13318 Bushing 1 31 D22036 Roller Mount 2 32 D18070 Roller 2 33 D23024 Roller Spacer 2 34 D /2" - 13 Center Lock Nut 2 35a D /2" - 13 X 4-1/2" HHCS 2 35b D /2" - 13 X 4-1/2" Carriage Bolt 2 36 D /8" Spring Lock Washer 4 37 D13021 Bushing 1 38 D15334 Belt Cover, side 2 39 D18046 Knob 7 40 D15317 Belt Cover, Center 1 41 D /8" - 16 X 5" Tap Bolt 3 42 D18348 Belt, Engine to Blade 1 43 D28025 Spring 1 44 D23058 J-Hook 1 8
9 61 Super Surfer Deck 9
10 61 Cutting Deck Fig. -Ref. Part No. Description Qty. 1 D " Deck Weldment 1 2a D18373 Chain, 6 link 3 2b D28104 Chain, 5 link 1 3 D13322 U-Bolt 4 4 D /8" - 16 X 1-1/2" HHCS 5 5 D /8" Flat Washer 5 6 D /8" - 16 Flange Nut 11 7 D /8" - 16 Lock Nut 8 8 D18030 Spindle Assembly 3 9 D13024 Spacer, Pulley 3 10 D18211 Pulley, Tall 3 11 D /8" Hex Nut 3 12 D /8" - 16 X 1-1/4" HHCS D /8" Flat Washer D /8" - 16 Nylon Nut D18055 Washer, Blade D18036 Blade, 21" 3 17 D /8" - 18 X 7-1/2" HHCS 3 18 D /8" - 18 Nut 3 19 D15027 Idler Weldment Mount 1 20 D15363 Idler Arm 1 21 D28105 Idler Pulley 1 22 D18003 Bushing 2 23 D13321 Bushing 1 Fig. -Ref. Part No. Description Qty. 24 D /8" - 16 X 1-1/2" HHCS 2 25 D /8" Flat Washer 3 26 D " Retaining Ring 1 27 D18205 Zerk Fitting 1 28 D /8" - 16 X 1" Carriage Bolt 3 29 D28050 Idler Pulley 1 30 D13318 Bushing 1 31 D22036 Roller Mount 2 32 D18070 Roller 2 33 D23024 Roller Spacer 2 34 D /2" - 13 Center Lock Nut 2 35a D /2" - 13 X 4-1/2" HHCS 2 35b D /2" - 13 X 4-1/2" Carriage Bolt 2 36 D /8" Spring Lock Washer 4 37 D13021 Bushing 1 38 D15353 Belt Cover, Side 2 39 D18046 Knob 7 40 D15361 Belt Cover, Center 1 41 D /8" - 16 X 5" Tap Bolt 3 42 D18361 Belt, Engine to Blade 1 43 D28025 Spring 1 44 D23028 J-Hook 1 10
11 SS Engine Deck 11
12 SS Engine Deck Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D18303 Belt, Engine to Pump 1 33 D18073 Spring 2 2 D15321 Rear Deck 1 34 D12378 Tape, Heat Reflector-Top 1 3 D15027 Idler Base Weld D12336 Foot Guard 1 4 D15318 Idler Arm Weld D12379 Tape, Heat Reflector-Bottom 1 5 D18314 Idler Pulley 2 37 D18071 Idler Spring 1 6 D18003 Idler Bushing 2 38a D13336 Pump Block Plate 1 7 D " External Retaining Ring 1 NS-38b D13353 LH Pump Block Plate 1 8 D /8" - 16 X 2-1/2" HHCS 1 39a D /4" - 28 X 1-1/4" HHCS 3 9 D /8" - 16 Nylon Nut 39 39b D /4" - 28 X 3/4" HHCS 1 10 D12304 Clutch Bracket 1 40 D14281 Roll Pin, m5 X 30mm 2 11 D15331 Oil Tank Weld D14213 Pump Bolt 2 12 D18333 Oil Fill Breather 1 42 D18058 Zerk Fitting 1 13 D15315 Fuel Tank Bracket 1 43 D /4" Split Lock Washer 2 14 D /4" - 20 X 2" HHCS 2 44 D /8" - 16 X 3" HHCS 1 15 D /4" - 20 Nylon Nut 2 45 D18094 Oil Filter Only 1 16 D12042 Tank Strap 2 46 D18075 Oil Filter Assembly 1 17 D18097 Fuel Tank Cap 1 47 D13029 Pump Control Rod 2 18 D18096 Fuel Tank 1 48 D /8" - 16 Serrated Flan. Nut 3 19 D /8" - 16 X 1" Carriage Bolt 8 49 D /4" Heavy Washer 2 20 D12349 Tank Guard 1 50 D /16" - 18 X 1-3/4" HHCS 2 21 D18106 Swivel 2 51 D /16" - 18 Flange Nut 2 22a D15399 RH Block Pump Arm 1 52 D /8" Split Lock Washer 6 NS-22b D15398 LH Block Pump Arm 1 53 D13028 Hydro Swivel 2 23 D18043 Pulley w/ Set Screws 2 54 D /16" - 18 Nylon Nut 2 24a D18312 RH Pump 1 55 D /8" Flat Washer 2 24b D18313 LH Pump 1 56 D /16" Flat Washer 6 25 D18067 Key, m5 X m D14006 Hair Pin 2 26 D18072 Spring 2 58 D /8" - 16 X 1-1/2" HHCS 5 27a D15335 RH Side Support 1 59 D /8" - 16 X 1-1/4" HHCS 10 27b D15336 LH Side Support 1 60 D /8" - 16 X 1" HHCS 17 28a D15324 RH Rear Dir. Arm 1 61 D14103 Hose Clamp 2 28b D15323 LH Rear Dir. Arm 1 62 D38014 Fuel Line 1 29 D18074 Neutral Knob Spring 2 63 D18098 Shut-off Valve 1 30 D18047 Neutral Adjust Knob 2 64 D /8" - 16 X 2-1/4" HHCS 1 31a D15309 RH Outer Stop Bracket 1 65 D /8" Washer 1 NS-31b D15327 LH Outer Stop Bracket 1 66 D18144 Grommet 1 32 D18032 Brass Bushing 4 67 D /8" - 16 Center Lock Nut 4 68 D /8" - 16 X 3/4" Carriage Bolt 6 12
13 Super Surfer Deck Spindle & Chute Assemblies Chute Assembly Ref. No. Part No. Description Qty. 1 D12086 Chute Deflector, for 48" 1 1 D12007 Chute Deflector, for 52" 1 1 D12008 Chute Deflector, for 61" 1 2 D12006 Hinge, Chute Deflector 2 3 D18060 Rod, Chute Pivot 1 4 D18077 Chute Spring 1 5 D /32" X 1" Cotter Pin 1 6 D /16" - 18 Flange Nut 4 7 D /16" - 18 X 3/4" Carr. Bolt 4 Ref. No. Part No. Description Qty. 1 D11000 Cutter Housing Casting 1 2 D18045 Bearing D18048 Spindle Shaft 1 4 D18033 Bearing Spacer 1 13
14 Super Surfer Controls 14
15 Super Surfer Controls Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. 1 D15305 Thigh Plate 1 25 D /4"-20 X 2" H.H.C.S. 2 2 D18100 Thigh Cushion 1 26 D24021 #8 Nylon Nut 2 3 D /8" Lock Washer 8 27 D38005 Blade Switch 1 4 D /8"-16 X 1" H.H.C.S D12450 Console 1 5 D /8" Flat Washer 2 29 D12106 Switch Tab 1 6 D /8"-16 Nylon Nut 7 30 D24020 #8 Machine Screw 2 7 D /8"-16 X 3/4" H.H.C.S D13011 Pivot Rod 1 8 D /4-20 X 3/4" H.H.C.S D18013 Pivot Bushing 4 9 D /4" Spring Lock Washer 4 33 D15386 L.H. Handle Mount 1 10 D /4" Flat Washer 4 34 D " Grip 2 11 D /16"-18 Nylon Nut 1 35 D /2" Flat Washer 2 12 D /16"-18 X 1-3/4" H.H.C.S D /2" Retaining Ring 2 13 D /16" Flat Washer 2 37 D15385 R.H. Drive Lever 1 14 D /16" Lock Washer 2 38 D18335 N.O./N.O. Switch 1 15 D /16"-18 X 1 H.H.C.S D38003 Spring 1 16 D15368 Hinged Plate 1 40 D35094 L.H. Drive Lever 1 17 D13309 Lock Lever 1 41 D33004 Bushing 1 18 D /32" X 1" Roll Pin 1 42 D13029 Pump Control Rod 2 19 D13308 Base, Lock Lever 1 43 D14006 #203 Hairpin 2 20 D14204 Washer 2 44 D13028 Swivel 2 21 D18069 Stationary Handle 1 45 D18090 Ignition Switch Man. Start 1 22 D18109 Hour Meter 1 45 D18091 Ignition Switch Elec. Start 1 23 D15420 Handle Brace 1 46 D /8"-16 X 1-1/4" H.H.C.S D /4"-20 Hex. Nut 2 47 D /16"-24 swivel 2 15
16 Super Surfer Caster Ref. No. Part No. Description Qty. 1 D38009 Caster Wheel Assembly 1 2 D33007 Spacer, Caster Wheel 2 3 D15316 Caster Yoke Weldment 1 4 D /4"-16 X 8" Caster Bolt 1 5 D /4"-16 Top Lock Nut 1 6 D18003 Caster Bushing 2 7 D18058 Zerk Fitting 1 8 D /8"-16 x 1" HHCS 4 9 D " Machinery Bushing 1 10 D14075 Cotter Pin 1 11a D15347 Caster Arm (48) (10" long) 1 11b D15301 Caster Arm (52) (12" long) 1 11c D15346 Caster Arm (61) (16-7/8" long) 1 12 D /8"-16 Nylon Nut 4 NS-13 D18171 Rim, for 13" Caster Tire 1 NS-14 D38035 Tapered Roller Bearing 2 NS-15 D38065 Seal, for 13" Caster Tire 2 NS-16 D38067 Spacer Tube, for 13" Tire 1 NS-17 D38068 Bearing Spacer, 13" Tire 1 16
17 Super Surfer Hydraulics 17
18 Super Surfer Hydraulics Ref. No. Part No. Description Qty. 1 D18023 Hydraulic Oil Usage Decal 1 2 D Degree fitting w/o-ring 6 3 D Degree fitting w/o-ring 6 4 D18011 Hose (reservoir to manifold) 1 5 D18355 Hose (9" Charge Inlet) 1 6 D18357 Hose (22" Charge Inlet) 1 7 D18354 Hose (4 1/2" Charge Inlet) 1 8 D18379 Hose Clamp 12 9 D28079 T-Fitting (beaded) 2 10 D18356 Hose (15" Case return) 1 11 D28077 Hose (24" Case return) 1 12 D18354 Hose (4 1/2" Case return) 1 13 D18311 LH and RH Wheel Motor 2 14 D14193 Castle nut/ Wheel Motor 2 15 D14194 Cotter Pin 1/8" Wheel motor 2 16 D28059 Hydrostatic Oil Filter Manifold 1 17 D18094 Hydrostatic Oil Filter 1 18 D18333 Vented Reservoir Cap 1 19 D15331 Hydrostatic Oil Reservoir 1 20 D18313 LH Hydrostatic pump/bdp-10a D18312 RH Hydrostatic pump/bdp-10a D18309 Hi Pressure Hose w/nylogard Sleeve 4 18
19 19
20 Super Surfer Engine Kawasaki & Briggs Recoil/Manual Components 20
21 Super Surfer Engine Kawasaki Electric Components 21
22 Super Surfer Engine Kohler Electric Components (46 - Mount, Battery Tray) 22
23 Super Surfer Engine Components Ref. No. Part No. Description Qty. Ref. No. Part No. Description Qty. NS-1 Engine 17H.P. KAW Manual/FH500V-BS D38051 Elect. Module 1 NS-1 Engine 17H.P. KAW Electric/FH500V-AS D38050 Elect. Capacitor 1 NS-1 Engine 23H.P. KAW Electric/FH680V-BS D38027 Pigtail, Module/Capacitor 1 NS-1 Engine 18H.P. Kohler Electric/PS a D18338 KAW Manual Harness 1 NS-1 Engine 22H.P. Kohler Electric/PS b D18337 Briggs Manual Harness 1 2 D28123 Oil Drain Valve 1 26 D Nyloc Nut 1 3 D32070 Capacitor Mount 1 27 D18343 Pigtail (small) 1 4 D /16-18X1 HHCS 7 28 D18052 Relay 1 5 D /16-18 Nyloc Nut D28160 Wire Tie 6 6 D32071 Module Mount 1 30 D18340 KAW Electric Harness 1 7 D /16-18 x 1 1/2" HHCS 4 31 D18169 Battery 1 8 D /16 Split Lock Washer 4 32 D28159 Rubber Strip 1 9 D /8"-24 Nylon Nut 1 33 D22215 Battery Tray 1 10 D18145 KEY sq. 1/4" taper 1 34 D18319 Negative Wire 1 11 D28091 Pulley 1 35 D28118 Positive Wire 1 12 D18000 Clutch 1 36 D18358 Positive Wire 1 13 D12043 Support 1 37 D /16-18X 6" HHCS 2 14 D18068 Bumper 1 38 D /4-20 X 1 HHCS 1 15 D18056 Spacer 1 39 D28158 Solenoid 1 16 D /16 Split Lock Washer 1 40 D /8-16 x 1" CARR. BOLT 4 17 D /16-20 x 3" HHCS 1 41 D /8-16 Nylon Nut 4 18a D18353 Throttle 1 42 D /16-20 x 2-1/2" HHCS 1 19 D14233 #10 x 3/4 PHPS 2 43 D18359 Throttle 1 20 D /4"-20 X 1-1/2" HHCS 2 44 D18315 Kohler Electric Harness 1 21 D /4-20 Nyloc Nut 4 45 D18050 Choke Cable 1 NS-46 D15375 Mount, Battery tray 1 23
24 24
25 25
26 Super Surfer Engine Kohler Wiring Diagram 26
27 Super Surfer Decals 27
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