VRLA Handbook

Transcription

1 .. VRLA Handbook M M... English Industrial Batteries.

2 SAFETY, LONG-LIFE AND POWER! PANASONIC BATTERIES PANASONIC INDUSTRIAL EUROPE Panasonic Corporation, foun ded in Osaka, is one the world s largest manufacturers quality electronic and electrical equipment. Its subsidiary, Panasonic Industrial Europe GmbH (PIE) deals with a wide diversified range in dus trial products for all European countries. This company was formed in to strengthen Panasonic s Pan-European industry operation, and today is active in such different business fields as Automotive, Audio/Video & Communication, Appliance and Industry & Devices to satisfy its customer s needs. Panasonic quality certified by authorised companies. We are able to fer you a wide range individual power solu tions for portable and stationary applications. Our product range includes high reliability batteries such as Lithium- Ion, Lithium, Nickel-Metal-Hy dride, Valve-Regu lated-lead- Acid (VRLA), Alkaline and Zinc-Carbon. Based on this battery range we can power your busi ness in virtually all applications. PIE Organisation Divisions PMG (Product Marketing Group) Factory Solutions Industry & Devices Panasonic Energy Company (PEC) started its battery production in. Today PEC is the most diversified global battery manu facturer with a network manufacturing companies in countries. More than, employees are dedicated to the research & development and in the production new batteries for a new world. Automotive Appliance Audio/Video & Communication When it comes to production our facilities employ leading edge manufacturing processes meeting the highest quality standards. Our factories are certified to ISO standards. This means that each factory has its own quality and environmental management. The ISO and ISO series are the minimum benchmarks that ensure our excellent product reliability. Furthermore the majority our factories is also certified to OHSAS (Occupational Health and Safety Assessment Series), an international standard for assessing a management system for occupational safety. This confirms that our factories have been proactive in putting the occupational health and safety its staff at the centre the com pany s dealings. In addition our VRLA batteries are for example approved to German VdS standard and U.S. UL standard.

3 eco ideas Strategy Panasonic leads the way with eco ideas Pursuing coexistence with the global environment in its business vision, Panasonic places reduction the environmental impact in all its business activities as one the important themes in its mid-term management plan. In its eco ideas Strategy, which focuses in particular eco ideas for Manufacturing eco ideas for Products eco ideas for Everybody, Everywhere on rapid implementation measures to prevent global warming and global promotion environmental sustainability management, Panasonic is advancing three key initiatives: eco ideas for Manufacturing, eco ideas for Products, and eco ideas for Everybody, Everywhere. Our Plans We will reduce CO emissions across all our manufacturing sites. Our Plans We will produce energy-efficient products. Our Plans We will encourage the spread environmental activities throughout the world. Our Goals Our Goals Our Goals In each our factories a CO emissions In March at least products with Intensive commitment on the part the % reduction till. the Superior Green Products classifi company owners, international coopera Our Measures cation should be available. tions and involvement the employees. Our factories are evaluated with regard to Our Measures Our Measures CO emission, waste disposal, recycling The developers at Panasonic carry out Not only do we sponsor the work the measures as well as chemical and water an environmental impact assessment WWF for the Arctic, Panasonic has also consumption within the scope the for all our products. Products that meet launched a couple other environmen Clean Factory program and they are set the highest environmental requirements tal initiatives such as the ECO RELAY ini performance targets according to these in the branch with regard to conservation tiative in which hundreds colleagues The Panasonic eco ideas House We are approaching a global turning corner and it would not be an ex aggeration to call it the Environmental The concept this eco ideas House can be described as follows:. Virtually zero CO emissions in an indicators. Example The Wakayama Plant the Energy Company is strengthening its management energy and energy efficiency are classified as a Superior Green Product and awarded the Panasonic logo eco ideas. the world over take part voluntarily for several days in environmental campaigns. Example With the support the GRS Batterien Industrial Revolution. Based on this entire house envisaged in three to structure to cut CO emissions from the Example (German Recycling Association) rec og nition, Panasonic has built an five years into the future main production bases for Lithium-Ion We have dispensed with the use Panasonic arranged a battery collection eco ideas House on the premise our. Synergy technology and nature batteries, which are a core component highly toxic Lithium Thionyl Chloride in day with the aim collecting as many showroom, Panasonic Center Tokyo in Aforementioned concepts shows that Panasonic s energy business. As a result, the production our Lithium batteries. these spent energy sources as possible April in order to help create a Panasonic is not only aware it s en vi it has succeeded in roughly halving CO This is quite rightly classified as highly and giving out information about the carbon-free society and reduce CO ron mental responsibility moreover emissions per production unit, as well as toxic and should never under any cir recycling loop batteries from which emissions from a household sector. this Panasonic takes action. sharply curbing an increase in CO emis cumstances be released into the envi valuable raw materials such as Zinc, sions even as production has expanded. ronment. Manganese and Iron can be recovered.

4 Precautions for Handling VRLA-Batteries Index Precautions for Handling page General Information page page s page Data page Safety page This document should be read in its entirety and its contents fully understood before handling or using Panasonic rechargeable sealed Lead-Acid batteries. If there are any questions, please contact Panasonic. Please keep this document available for reference. Due to the potential energy stored in the batteries, improper handling or use the batteries without understanding this document may result in injury caused by electrolyte leakage, heat generation, or explosion. * All descriptions Safety Design page Model Numbers page Selection Chart page Selection Guide page Index page Standards page page Glossary page Degree danger. DANGER When the batteries are handled or used improperly, death or severe injury may occur.. WARNING When the batteries are handled or used improperly, death or severe injury may occur, and sight injury or loss products ten occur.. CAUTION When the batteries are handled or used improperly, slight injury may occur and damage to the batteries and equipment may occur.. REQUEST When the batteries are handled or used improperly, damage to quality or performance may occur. Note (): Improper handling and use the batteries may cause dangerous conditions to arise. All precautions should be taken to prevent any harmful effects from the use the batteries. Note (): Severe injury as a result improper handling or use the batteries may include but are not limited to loss eyesight, injury/burn/electric shock/fracture a bone/poisoning with after effect, or injury that requires long-term medical treatment. Slight injury covers such conditions as burns or electric shock that do not require long-term medical treatment. Damage to products is defined as extensive damage to a house, a house hold effects, a livestock, or pets. Note (): Requests are meant to prevent a decrease in the quality or the performance the batteries. Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

5 Panasonic Precautions for Handling VRLA-Batteries Precautions for Handling VRLA-Batteries. Environment and Condition () In applications requiring more than one battery, first con- () Always use such as rubber gloves when handling batteries () Be aware the batteries are relatively heavy compared to nect the batteries together and then connect the batteries with the s higher than volts in order to prevent their volume. Please be careful to carry these batteries in DANGER to the charger or the load. Be careful to connect the (+)pole severe bodily injury from occurring. order to avoid injury and/or lumbago. () Do not put the batteries into airtight containers or bags. the batteries to the (+)terminal either the charger or () Do not install the batteries in areas where they may come () Do not cover the batteries with plastic sheet as it may The batteries tend to generate inflammable gas upon excess the load. Improperly connecting the batteries, charger, or in contact with water. If the batteries come in contact with cause a fire or an explosion by conducting static electricity. charge which may cause an explosion if enclosed in an air- load may cause an explosion or fire to occur. In some cases, water, an electric shock may occur. () Fasten the bolts and the nuts with the torque as shown tight container. bodily injury may occur. below: Not to do so may cause the battery terminals to break. () When handling the batteries, wear steel-tipped shoes to CAUTION WARNING () The batteries must be charged using the specified charger or by maintaining the charging conditions indicated by Panasonic. If the batteries are charged under conditions other than those specified by Panasonic, they may leak, generate excessive heat, or explode. () When using the batteries in medical equipment, incor- prevent possible injury to the feet if the batteries are accidentally dropped. REQUEST () Dropping a battery may cause a strong physical shock that may damage the performance the battery. () Confirm the life the batteries using the real load and () During unpacking, handle the batteries carefully and check for cracks, breakage, or electrolyte leakage. Failure to handle carefully may result in damage due to physical shock. () When the batteries are being mounted in the equipment, consider the best position for easy checking, maintenance and replacement. In addition, the batteries should be located in the lowest part the equipment as possible. Bolt (nut) size (mm) Diameter Pitch Fastening torque Nm M (). ±.. M (). ±.. M (). ±.. M (). ±.. porate a back-up system other than the main battery in the charger. Differences in the charging and the discharging con- The Rechargeable Sealed Lead-Acid batteries, mentioned () Place the necessary insulating covers over the terminals, event power failure. ditions may cause a big difference in the life the batteries. in this document, are designed for use in any position, but the connecting bars, and bolts and nuts to prevent a danger- () Insert insulation that is resistant to heat and sulfuric acid charging the batteries in the upside-down position should ous electric shock. between the batteries and any metallic housing. Failure to do so may cause the batteries to smoke or burn in case electrolyte leakage.. Installation be avoided. When these batteries are charged excessively in the upside-down position, leakage electrolyte from the rubber vents may occur. The upside-down is shown on () Please consult Panasonic prior to using the batteries in applications such as a motor bicycle, an engine driven lawn mower, etc. which may generate severe vibration. () Do not place the batteries near a device that may generate DANGER the left side the next drawings. In this upside-down posi- () Fasten the batteries firmly to the equipment to avoid the sparks (such as a switch or fuse) and do not place the batter- () Tools such as wrenches used to install the batteries tion, the mark Panasonic on the battery are turned upside influence vibration and/or physical shock. ies close to fire. The batteries may generate an inflammable should be insulated. Bare metal tools may cause an abnor- down. The drawings are only for explanation the battery s gas when charged excessively that may ignite upon contact mal short circuit accident to occur resulting in bodily injury, position; therefore these are not equal to the real appear- REQUEST with a spark or they may burn or explode due to sparks or fire. damage to the batteries, explosion or fire. ance the battery that the specifications describe. () The batteries should be installed by a certified technician. () Do not install the batteries in a room without ventilation. The Can be used in the vertical position and the sidedown posi- CAUTION () Use or store the batteries in the temperature range: (operating in application): - C ~ C. batteries tend to generate an inflammable gas upon excess charge resulting in an explosion or fire if the room is closed. tion (maximum angle degrees from the normal position).. Preparation Prior to Operation : C to C. Storage: - C to C. Temperatures above or below those recommended could result in damage or deformity the batteries. () Avoid placing batteries near a heat-generating device WARNING () Do not contact any plastic or resin (*) which contains a migrating plasticizer with the batteries. Furthermore, avoid using organic solvents such as thinner, gasoline, Panasonic Upright position Panasonic Upside-down position DANGER () Be sure to provide enough insulation around the lead wires and/or plates used between the batteries and the application. Insufficient insulation may cause an electric shock (such as a transformer) which may cause the batteries to generate excessive heat, leak or explode. () Do not allow the batteries to be exposed to rain or sea water. lamp oil, benzine and liquid detergent to clean the batteries. The use any above materials may cause the containers and/or the covers (ABS resin) the batteries to Vertical position Panasonic Horizontal position heat generating from a short circuit (or excess current) may result in an injury, burn, smoke or fire. If the battery terminals should get wet, they may corrode. crack and leak. This may cause a fire in the worst scenario. CAUTION () Do not use or store the batteries in a car under the bla- Need to make sure the use material will not cause the () Do not plug the batteries directly into the outlet or the zing sun, in direct sunlight. To do so may cause the batteries containers and/ or the covers (ABS resin) the batteries to cigarette receptacle a car without inserting a charger be- to leak, generate excessive heat, or explode. crack due to the migration plasticizer within the material () Do not carry the batteries by picking up them by their tween the batteries and the outlet or the receptacle. To do () Do not use or store the batteries in a dusty place as dust by asking the manufacturer the material if necessary. terminals or lead wires. To do so may damage the batteries. so may cause electrolyte leakage, heat generation, or explo- may cause them to short between their terminals. When using the batteries in a dusty place, check them periodically. * Examples for plastic or resin which should be avoided using: Vinyl chloride, Oily rubber. * Examples for plastic or resin which is proper for the use: Polyolefin resin such as polypropylene, polyethylene. () Be careful not to jolt the batteries as it may result in damage to them. sion the battery. () Turn f the circuit switch when the connections between the batteries and the charger/load are made. Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

6 Precautions for Handling VRLA-Batteries Precautions for Handling VRLA-Batteries () When using the batteries for the first time, check for rust, heat while using a metal tool such as a wrench and/or carrying the REQUEST () Switch f the equipment after use to prevent loss generation, or any other abnormalities. If found, do not use as batteries with metallic necklaces and hairpins not to make () The cut-f during should vary depen- performance or shortened life the batteries due to damage it may cause electrolyte leakage, heat generation, or explosion. a short circuit. A short the battery s terminals may cause ding on the current. Do not the batteries over. heat generation, an explosion or a fire. lower than the recommended cut-f shown in () When storing the batteries, be sure to remove them REQUEST Panasonic specifications or Panasonic technical handbooks. from the equipment or disconnect them from the charger () Since the batteries tend to lose a part their capacity WARNING Recharging a battery which was once d below the and the load to prevent over and loss capacity. due to self- during shipment and storage, recharge () Never dispose the batteries in a fire as it may cause recommended cut-f may generate heat, resulting Before storing batteries, charge the batteries fully. Do not the batteries before you use them after purchase or long-term them to explode or generate a toxic gas. in the deformation the battery or in condensation around store batteries in a highly humid place to prevent rust from storage in order to restore their full capacity. Check for the () Do not attempt to disassemble the batteries as it could the battery cover caused when moisture within the battery forming on the terminals. following conditions before to recharge: cause leakage sulfuric acid that could cause injury. evaporates. In addition, the efficiency the battery would Charging method Constant Charging condition (at C).V to.v / V battery,.v to.v / V battery; Initial current:.ca to.ca; Maximum charging time: hours. batteries the same model, under the same storage conditions can be charged in series. Otherwise they can be charged separately. CAUTION () To prevent accidents from happening, change any battery that is found to have an abnormality such as a crack, a deformity, or leakage. The batteries must be kept clean and free from dust to prevent loss capacity or accident. () If any abnormality the charge or the is detected replace the batteries with new ones. () Charging the batteries with an inverse polarity connection eventually decrease. Overdischarging a battery may result in reduced performance. Always recharge the batteries immediately after even if the batteries were not d to the recommended cut-f. If the batteries are not charged soon after, the batteries performance may be reduced due to the so-called sulfation phenomena. Note: The cut-f device to prevent over should cut f all current including any weak current.. Maintenance WARNING () When cleaning the batteries, use a st damp cloth. A dry cloth may cause static electricity which could result in a fire or explosion. () Replace batteries with the new ones before the end their useful life as determined in the specifications. Constant current [Amount self- (Ah)/.CA] x % as follows (for an example): When the storage ambient temperature is lower than C, and storage time is known, assume the following amount self-: [%/month] x storage months the battery. for a refresh charge must be less than hours. than C, please consult Panasonic. between the batteries and the charger could cause electrolyte leakage, heat generation, or a fire. () Do not solder directly on the batteries terminal tabs. Soldering directly on the batteries terminals may cause a leak electrolyte. Consult Panasonic when soldering is necessary. () Avoid the use the batteries differing in capacity, type, history use (charge/ operation). These differences could cause electrolyte leakage or heat generation. () Do not remove or scratch the outer tube the battery or it may cause an electrolyte leakage or electrical leakage. () Do not allow the batteries to be subjected to any strong physical shocks or jolts while moving them. Treating the () Thoroughly study the charge methods and the conditions the batteries before adopting other charge methods which are not shown in the Panasonic specifications or the Panasonic technical handbook, for safety reasons. () When the batteries are used in a cyclic application, it is important to charge the batteries for the proper amount time. A timer should be incorporated into the charging circuit that will disconnect the charging current to prevent overcharging. Also, it is important to allow the battery to completely charge before removing the battery from the charger. () Avoid parallel charging the batteries in cycle use. This When the batteries near the end their life (% state their initial duration time) the remaining life will shorten remarkably. Finally the batteries will lose their available capacity by either drying out their electrolyte (causing increase in their internal resistance) or an internal short-circuit. In such case, if the batteries go on charging, thermal runaway and/or leakage electrolyte may occur. The batteries should be replaced before reaching these conditions. The expected life the batteries (in trickle or float use) will decrease to half with each C rise in temperature above C. In particular, the life the batteries will be. Unspecified Use batteries roughly could cause leaks, heat generation, or explosions. () Do not charge the batteries beyond the amount the may shorten the life the batteries by causing an imbalance in the charge/ operation the batteries. () Measure the total the batteries during trickle shortened remarkably at approximately C. Accordingly, precautions are required to prevent the use batteries at high temperatures. CAUTION time indicated in the specifications, or do not charge after charge (or float charge), using a meter. If the total () Do not place the batteries in an unspecified use or they the charge indication lamp indicates a full charge. Take the the batteries provide an indication deviating from CAUTION may leak, generate heat, or explode. batteries f the charger if the charge is not finished after the the specified range, be sure to investigate the cause. () Avoid using organic solvents such as thinner, gasoline, specified charge time. Over-charging can cause leakage, If the total is lower than that specified, the batteries lamp oil or benzine and liquid detergent to clean the batteries.. Method Handling and Operation heat generation, or explosions. () Children should be taught how to handle and use the batteries correctly. may lose their capacity because a lack sufficient charge. However, if the total is higher than that specified, the batteries may lose their capacity by damage These substances may cause the battery containers to crack or leak. DANGER () Keep the batteries out the reach small children at due to overcharge and may suffer from thermal runaway REQUEST () Do not directly connect the positive and negative termi- all times. and other accidents. () Keep the battery terminals clean in order to avoid nals with a conductive material such as a wire. Be careful interruption in the and/or to maintain the charge. Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

7 Precautions for Handling VRLA-Batteries General Information. Treatment at Emergency REQUEST () the batteries at least once every twelve months. Construction in the plates. Typical magnification separator is shown in following figure (). WARNING () The batteries have toxic liquid - dilute sulfuric acid so- if they are stored at C. Use the charge method specified in. Preparation Prior to Use. The interval this charge Positive plates Positive plates are plate electrodes which a grid frame Fig. Typical magnification separator lution in them. If the acid comes into contact with skin or should be reduced to % by each C rise in tempera- lead-tin-calcium alloy holds porous lead dioxide as the ac- clothes, wash skin or cloth with lots clean water to prevent ture above C. The self- rate doubles for each tive material. The magnification a positive active material scalding from occurring. If the acid should come into con- C in temperature. If they are stored for a long time in is shown on following figure (). tact with the eyes, wash the eyes with lots clean water and consult a physician immediately to prevent possible loss a d state, their capacity may not recover even after charge. If the batteries are stored for more than a Fig. Magnification positive active material sight. year at room temperature, the life the batteries may be shortened. CAUTION () Store the batteries starting from the fully charged state to () Check the batteries visually for any sign irregularities in prevent the life the batteries being shortened. Vent (One way valve) appearance. If any damage exists such as cracks, deforma- () Use the batteries as quickly as possible after receiving The valve is comprised a one-way valve made material tion, leakage electrolyte, or corrosion, the batteries must them as they gradually deteriorate even under proper storage such as neoprene. When gas is generated in the battery un- be replaced with the new ones. Irregularities in the batteries conditions. der extreme overcharge condition due to erroneous charging, could result in bodily injury, electrolyte leakage, excessive charger malfunctions or other abnormalities, the vent valve heat generation or explosion, if used. Furthermore, make sure the batteries are clean and free from dirt and dust.. Disposal and Recycling Negative plates Negative plates are plate electrodes which a grid frame lead-tin-calcium alloy holds spongy lead as the active mate- opens to release excessive pressure in the battery and maintain the gas pressure within specific range (. to. kpa). During ordinary use the battery, the vent valve is closed to. Storage CAUTION CAUTION () Please write the information about battery recycling on the equipment, the package, the carton, the instruction manual etc. in countries where legal or voluntary regulations rial. The magnification a negative active material is shown on following figure (). Fig. Magnification negative active material shut out outside air and prevent oxygen in the air from reacting with the active material in the negative electrodes. Positive and negative electrode terminals () Store the batteries in a fixed position separate from metal on battery recycling are applicable. Positive and negative electrode terminals may be faston tab or other conductive materials. () Design the equipment such that exchange and disposal type, bolt fastening type or threaded post type, depending () Keep the batteries from rain water that could cause cor- the batteries can be undertaken easily. on the type the battery. Sealing the terminal is achieved rosion on the terminals the batteries. () Used batteries should be recycled. When returning used by a structure which secures long adhesive-embedded paths () Keep the batteries right-side-up during transportation batteries, insulate their terminals using adhesive tape, etc. and by the adoption strong epoxy adhesives. For specific and do not give any abnormally strong shock and jolt to the Even used batteries still have electrical charge and an explo- dimensions and shapes terminals, see page. batteries. Transporting the batteries in an abnormal posi- sion or a fire may occur, if proper insulation is not given on tion or handling them roughly could destroy the batteries or the terminals the used batteries. case materials and the design cause their characteristics to deteriorate. Electrolyte Materials the body and cover the battery case are ABS () When storing the batteries, be sure to remove them Diluted sulfuric acid is used as the medium for conducting resins, unless otherwise specified. Since the inside VRLA from the equipment or disconnect them from the charger ions in the electrochemical reaction in the battery. Some ad- battery is pressurized and depressurized, stress occurs at and the load, then store them at room temperature or lower ditives are included to keep good recovery performance af- the container and cover. The design according to the stress temperature. Do not store the batteries at direct sunlight, ter deep. is designed to accommodate the fluctuations in stress in the higher temperature or high humidity. To do so cause the bat- event the battery becomes deformed. The thickness con- teries short life, performance deterioration or corrosion on Separators tainer, form, material and stress analysis are determined by terminals. Separators, which retain electrolyte and prevent shorting utilization computer aided engineering (CAE). This depicts between positive and negative plates, adopt a non-woven the container deign & strength. Destructive examinations us- fabric fine glass fibers which is chemically stable in the ing the molded container are also carried out. In other cases diluted sulfuric acid electrolyte. Being highly porous, sepa- in which water in electrolysis liquid may penetrate through rators retain electrolyte for the reaction active materials container in service life, the container design is put through Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

8 General Information water penetration tests.. Electrochemical Reactions on Electrodes The electrochemical reaction processes the sealed leadacid battery (negative electrode recombination type) are described below. Where charge is the operation supplying the rechargeable battery with direct current from an external power source to change the active material in the negative case materials (example LC-R Series) Valve Positive plate terminal Gaskets Positive electrode Separator Negative plate terminal Gaskets Negative electrode case plates chemically, and hence to store in the battery electric energy in the form chemical energy. is the operation drawing out electric energy from the battery to operate external equipment. (Positive electrode) (Negative electrode) (Electrolyte) (Positive electrode) (Negative electrode) (Electrolyte) PbO + Pb + H SO PbSO + PbSO + H O (Lead dioxide) (Lead) (Sulfuric acid) (Lead sulfate) (Lead sulfate) (Water) General Information. Applications Stand-by/Back-up power applications Communication equipment: base station, PBX, CATV, WLL, ONU, STB, etc. Back-up for power failure: UPS, ECR, computer system back-up, sequencers, etc. Energy saving: solar and/or wind powered lanterns, wind powered advertising displays etc. Emergency equipment: lights, fire and burglar alarms, radios, fire shutters, stop-position controls (for machines and elevators), etc. Main power applications Electrically operated vehicles: picking carts, automated transports, electric wheelchairs, cleaning robots, electric automobiles, electric lawnmovers, etc. Tools and engine starters: grass shears, hedge trimmers, scouters, jet-skis, electric saws, etc. Industrial equipment/instruments and non life-critical medical equipment*: measuring equipment, non life-critical medical equipment (electrocardio-graph), etc. Photography: camera strobes, VTR/VCR, movie lights, etc. Toys and hobby: radio-controllers, motor drives, lights, etc. Miscellaneous uses: integrated VTR/VCR, tape recorders, other portable equipment, etc. * (Note) When any medical equipment incorporating a Panasonic VRLA battery is planned, please contact Panasonic.. Features Long service life life our long-life series (LC-P, LC-X series) is approximately double that the conventional (LC-R and LC-L series) batteries (Temperature C), rate. CA/.V/cell, frequency every months,.v/cell charge). Easy maintenance Unlike conventional batteries in which electrolyte can flow freely, VRLA batteries do not need the specific-gravity check the electrolyte or the water top up maintenance, this allows the battery to function fully with the minimum maintenance. No sulfuric acid mist or gases Unlike conventional batteries in which electrolyte can flow freely, VRLA batteries generate no Sulphuric acid mist or gases under Panasonic recommended use conditions. If used under conditions other than recommended then gas generation may occur, therefore do not design the battery housing in a closed structure. Exceptional deep recovery Our VRLA batteries show exceptional rechargeablity even after deep, which is ten caused by failure to turn f the equipment switch, followed by standing (approx. month at room temperature is assumed). In the final stage charging, an oxygen-generating reaction occurs at the positive plates. This oxygen transfers inside the battery, then is absorbed into the surface the negative (Positive electrode) (Negative electrode) cations PbSO (Lead sulfate) PbSO (Lead sulfate) plates and consumed. These electrochemical reaction processes are expressed as follows. (Lead dioxide) (Lead) PbO Pb(O ) Reaction Gas recombination reaction cycle Overcharge O (Oxygen) Leak-resistant structure A required-minimum quantity electrolyte is impregnated into, and retained by, the positive and negative plates and the separators; therefore electrolyte does not flow freely. Also, the terminal has a sealed structure secured by long adhesive-embedded paths and by the adoption strong epoxy adhesives which makes the battery leak-resistant. (Note) In stand-by/back-up uses, if the battery continues to be used beyond the point where duration has decreased to % the initial (i.e. life judgment criteria), cracking the battery case may occur, resulting in leakage the electrolyte. Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

9 . Charging characteristics (constant -constant current b) temperature () Control the ambient temperature during within the range from - C to C for the reason described below.. Storage a) Storage condition Fig. Residual capacity test result charging) VRLA batteries are exemplified below. () Batteries operate on electrochemical reaction which con- Observe the following condition when the battery needs to Example constant- charge characteristics by current (V/cell). verts chemical energy to electric energy. The electrochemical reaction is reduced as the temperature lowers, thus, available capacity is greatly reduced at temperatures as low as - C. For the high temperature side, on the other hand, the temperature should not exceed be stored. () Ambient temperature: - C to C (preferably below C) () Relative humidity: to % () Storage place free from vibration, dust, direct sunlight, Residual C C C Current.... ~ ~ (Test condition) :. CA constantcurrent Cut-f ;. V/cell :. V/cell. V/cell Temperature : C C in order to prevent deformation resin materials which house the battery or deterioration service life. c) Effect temperature on characteristics Available capacity the battery varies with ambient temperature and current as shown in the figure below. and moisture. b) and refresh charge During storage, batteries gradually lose their capacity due to self, therefore the capacity after storage is lower than the initial capacity. For the recovery capacity, repeat Storage Time(months) Fig. Open circuit vs. Residual capacity C. (Temperature: C).. (CA) time (hours) In order to fully utilize the characteristics VRLA batteries, constant- charging is recommended. For details charging see pages.. Discharging a) and cut-f Recommended cut-f s for V and V batteries consistent with rates are given in the figure below. With smaller currents, the active materials in the battery work effectively, therefore cut-f s are set to the higher side for controlling over. For capacity by temperature - - Temperature < C>.CA.CA.CA CA charge/ several times for the battery in cycle use; for the battery in trickle use, continue charging the battery as loaded in the equipment for to hours. c) Refresh charge (Auxiliary charge) When it is unavoidable to store the battery for months or longer, periodically recharge the battery at the intervals recommended in the table below depending on ambient temperature. Avoid storing the battery for more than months. Storage temperature Below C Interval auxiliary charge (refresh charge) months C to C months C to C months Open circuit (V battery) Residual capacity. Internal Resistance The internal resistance is an important parameter batteries. varies with the state charge the battery Open circuit (V battery) larger currents, on the contrary, cut-f s d) and temperature as shown on the chart below. are set to the lower side. (Note) cut-f s capability batteries is expressed by the hour d) Residual capacity after storage given are recommended values. rate (rated capacity). Select the battery for specific equipment The result testing the residual capacity the battery which, so that the current during use the equipment falls after fully charged, has been left standing in the open- circuit vs. Cut-f cut-f (V battery) (CA) cut-f (V battery) within the range between / the hour rate value and times that (/ CA to CA): discharging beyond this range may result in a marked decrease capacity or reduction in the number times repeatable. When discharging the battery beyond said range, please consult Panasonic in advance. e) Depth Depth is the state expressed by the ratio amount capacity d to the rated capacity. state for a specific period at a specific ambient temperature is shown in the figure below. The self rate is very much dependent on the ambient temperature storage. The higher the ambient temperature, the less the residual capacity after storage for a specific period. rate almost doubles by each C rise storage temperature (Figure ). e) Open circuit vs. residual capacity Residual capacity the battery can be roughly estimated by measuring the open circuit as shown in the figure (). Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

10 s. Temperature conditions Recommended temperature ranges for charging, discharging and storing the battery are tabulated below. C ~ C - C ~ C Storage - C ~ C. life a) Cycle life Cycle life (number cycles) the battery is dependent on the depth in each cycle. The deeper the is, the shorter the cycle life (smaller number cycles), providing the same current. The cycle life (number cycles) the battery is also related to such factors as the type the battery, charge method, ambient temperature, and rest period between charge and. Typical cycle-life characteristics the battery by different charge/ conditions are shown by the below figures. This data is typical and tested at a well-equipped laboratory. Cycle times are different for each battery model. Cycle times are also different from this data when using batteries under real conditions. b) Trickle (Float) life Trickle life the battery is largely dependent on the temperature condition the equipment in which the battery is used, and also related to the type the battery, charge and current. The respective Figures show the influence temperature on trickle life the battery, an example trickle (float) life characteristics the battery, and the test result the battery life in an emergency lamp. Cycle life vs. Depth % % (h ) (.h ) / cycle (number cycles) life (years). Trickle life characteristics at C (minutes) (Test condition) :. CA corresponding resistance Cut-f : depth % only.v/cell :. V constant- control Maximum current:. CA hours Temperature : C Conventional products Trickle long life series Depth % (.h ) Testing conditions :. CA, End :.V/V Charging:.V/V, Constant- control, current:. CA. Temperature < C> (Test condition) :. CA Cut-f :.V/V :.V/V Constant- control. CA frequency : once every days Conventional products Trickle long life series C period (months) Conversion to C period (years) Methods Charging the Valve Regulated Lead-Acid For charging the valve regulated lead-acid battery, a wellmatched charger should be used because the capacity and life the battery is influenced by ambient temperature, charge and other parameters. Charging methods are dependent on battery applications and are roughly classified into main power applications and stand-by/back-up power applications. Classification by application () Main power source (Cycle use) () Stand-by power source (Trickle use) () Main Power cycle use Cycle use is to use the battery by repeated charging and discharging. (a) Standard charging (Normal charging) For common applications the battery, the constant charge method is advantageous as it allows the battery to exert full performance. This method is to charge the battery by applying a constant between the terminals. When the battery is charged by applying a. V per cell (unit battery) at a room temperature C to C, charging is complete when the charge current continues to be stable for three hours. Valve regulated lead-acid batteries can be overcharged without constant control. When the battery is overcharged, the water in the electrolyte is decomposed by electrolysis to generate more oxygen gas than what can be absorbed by the negative electrode. The electrolyte is changed to oxygen gas and hydrogen gas, and lost from the battery system. As the quantity electrolyte is reduced, the chemical reactions charge and become inefficient and hence the battery performance is severely deteriorated. Therefore, exact control and proper charging time in constant charging are essential for securing the expected life the battery. This method is to charge the battery by controlling the current at. CA and controlling the at. V / per cell at a room temperature C to C. Proper charging time is to hours depending on depth. (a) Standard charging (Normal charging) (b) Rapid charging (a) Trickle charging (b) Float charging Constant constant-current charge characteristics and charge current ~ current Time (hours) (b) Rapid charging When rapidly charging the battery, a large charge current is required in a short time for replenishing the energy which has been d. Therefore, some adequate measures such as the control charge current is required to prevent overcharging when the rapid charging is complete. Basic requirements for rapid charging are as follows: Sufficient charging should be made in a short time for fully replenishing the amount d. current should be automatically controlled to avoid overcharge even on prolonged charging. The battery should be charged adequately in the ambient temperature range C to C. Reasonable cycle life charge/ should be secured. Typical methods to control charging so as to satisfy the above requirements follow. Two-step constant charge control method uses two constant- devices. At the initial stage, the battery is charged by the first constant device SW() high setup (setup for cycle charge ). When the Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

11 s s charge current has reduced to the preset value, the device is switched over to the second SW() low set-up (setup for trickle charge ). This method has the advantage that the battery in trickle use can be charged in a comparatively short time for the next. Charging characteristics the two-step constant control charger termined by the back-up time and the load (current consumption) during power failure, some reserve power should be taken into account considering such factors as ambient temperature, capability the charger and depth. Trickle charge system model Rectifier Load s and Applications VRLA-Batteries Application/ Cycle Use Trickle Use Normal charging in or more hours; Constant control Control :. to.v / V battery. to.v / V battery Initial current:. CA or smaller Control :. to. / V battery. to.v /V battery Two-step constant control Initial charging with current approx.. CA, followed by switching to trickle charge Constant Current Control / current current Charging time AC Power detection relay (b) Float charge Float system is the system in which the battery and the load are connected in parallel to the rectifier, which should supply a constant power. Float Use Refresh charge (Auxiliary charge)* Application example Control :. to. / V battery;. to.v / V battery. Float charging compensates for load fluctuations. When charging two or more batteries at a time, select only those which have been left under the same condition. General uses, Cellular phones (bag phones), UPS, Lanterns, Electric tools (Precautions on charging). (a) in constant charging (cycle use): Initial current Medical equipment, Personal radios Note * Refresh (auxiliary) charge amount should be to % self- amount. For details, please contact us. Compensated value Charging with current approx.. CA Block diagram the two-step constant control charger Float charge system model should be. CA or smaller (C: rated capacity) (b) in constant charging (trickle use): Initial current. AC input Charging power supply switch SW() Current detection circuit switch SW() AC Rectifier I IC IL Load should be. CA or smaller (C: rated capacity). Relation between standard value in constant charging and temperature is given in the Table. Relation between standard value in constant charging and temperature / cell.... Minimum Cycle use Maximum Maximum () Stand-by/Back-up use (Trickle use) The application load is supplied with power from AC sources in normal state. Stand-by/back-up use is to maintain the battery system at all times so that it can supply power to the SCR In the above-illustrated model, output current the rectifier is expressed as: l o c + l L where l c is charge current and l L is load current. Consideration should be given to secure adequate charging because, in fact, load current is not constant but irregular in most cases. Cycle use Trickle use C C C V... V... V... V.... Minimum Trickle use - - Temperature ( C) b) Charging time Time required to complete charging depends on factors such load in case the AC input is disrupted (such as a power fail- In the float system, capacity the constant- power a) Temperature compensation charge as depth the battery, characteristics the ure). There are two methods charging for this use. source should be more than sufficient against the load. Usually, should be compensated to the ambient tem- charger and ambient temperature. For cycle charge, charging the rectifier capacity is set at the sum the normal load current perature near the battery, as shown by the figure below. Main time can be estimated as follows: (a) Trickle charge (Compensating charge) plus the current needed in order to charge the battery. reasons for the temperature compensation charge () when charge current is. CA or greater: Trickle charge are to prevent the thermal runaway the battery when it is In this charge system, the battery is disconnected from the (Precautions on charging) used in high temperature conditions and to secure sufficient () when charge current is below. CA: load and kept charged with a small current only for compen-. As the battery continues to be charged over a long period, a small charging the battery when it is used in low temperature con- sating self while AC power is alive. In case power difference in charging may result in a significant difference ditions. Prolongation service life the battery by the above- Tch : Charging time required (hours), failure, the battery is automatically connected to the load and in the battery life. Therefore, charge should be controlled described temperature compensation is expected as follows Cdis : Amount before this charging (Ah) battery power is supplied. This system is applied mainly as a within a narrow range and with little variation for a long period. At C: prolonged by approx. % I : Initial charge current (A) spare power source for emergency equipment. In this use, if. As charge characteristics the battery are dependent At C: prolonged by approx. % Time required for trickle charge ranges from to hours. rapid recovery the battery after is required, it is on temperature, compensation for temperature variation is At C: prolonged by approx. % necessary to consider the recovery charge with a compara- required when the battery is used over a broad temperature In low temperature zones below C, no substantial prolon- tively large current followed by trickle charge, or alternative range, and the system should be designed so that the bat- gation the battery life can be expected by the temperature measures. While the type and capacity the battery is de- tery and the charger are kept at the same temperature. compensation charge. Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries

12 s s c) Charging temperature e) Overcharging () the battery at an ambient temperature in the Overcharge is an additional charge after the battery is fully range from C to C. charged. Continued overcharging shortens the battery life. () Optimum temperature range for charging is C to C. Select a charge method which is specified or approved for () Charging at C or below and C or higher is not recom- each application. mended: at low temperatures, the battery may not be charged adequately; at high temperatures, the battery may become f) Charging before use deformed. Recharge the battery before use to compensate for capa- () For temperature compensation values, see a). city loss due to self- during storage. (See Refresh charge (auxiliary charge) table on page.) d) Reverse charging Never charge the battery in reverse, as it may cause leakage, heating or bursting the battery. constant chargers Even with the same set-up, charging time varies with output V-I characteristics. Output V-I characteristics the constant charger vs. Charging pattern the battery V V Precautions ) When adopting charging methods and charging conditions other than those described in the specifications or the brochures, thoroughly check charging/discharging characteristics and life characteristics the battery in advance. Selection appropriate methods and conditions charging is essential for safe use the battery and for fully utilizing its characteristics. ) In cyclic use the battery, use a charger equipped with a charging timer or a charger in which charging time or charge amount is controlled by other means; otherwise, it will be difficult to judge the completion the charge. Use a charger as described above is recommended to prevent undercharge or overcharge which may cause deterioration the battery characteristics. Data. Bold and Nut type T-shape terminal (M) L-shape terminal (M, M, M) ) Continue charging the battery for the specified time or until the charge completion lamp, if equipped, indicates completion charging. Interruption charging may cause a shortening service life. ) Do not recharge the fully charged battery repeatedly, as overcharge may accelerate deterioration the battery. ) In cyclic use the battery, do not continue charging for hours or longer, as it may accelerate deterioration the battery. ) In cyclic service the battery, avoid charging two or more batteries connected in parallel simultaneously: imbalance charge/ amount among the batteries may shorten the life batteries. Unit: inch (mm) V I I Time V V I Time I V () A B E E () A E E B () F F V V I I Time Constant charger circuitry (Concept diagram) I Time I Type thickness A () from battery case top B () B () width Hole diameter Distance from top: E () Hole Position Distance from top: E () Distance from terminal top: E () Diameter F () Bolt Pitch F () M bolt and nut. ±.. ±.. ±... ±. M ±. Example constant circuit R.K /W M bolt and nut. ±... ±. ±.. ±. ±.. ±. M ±. M bolt and nut. ±. ±.. ±. ±. ±. M ±. Q A.C. V TR.A.V D A D A R K /W C V uf D LED R.K /W Q D.V R /W R.K /W Q Q C V,PF R /W. R/W Q ZD V W R K /W R C V uf VR.W R K /W D A V.K /W. Faston tab type Faston tab type. (.). (.). (.) Faston tab type. (.) (.).. Threaded post type M threaded post type. (.) M-bolt P=. (.). (.). (.) Valve Regulated Lead-Acid Batteries Valve Regulated Lead-Acid Batteries