EQUIPMENT. Hysol Bench Mount Kit P/N Hot Melt Pneumatic Timer P/N FOR MODELS: Hysol 175 AIR Hysol 175 AIR-HT

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1 EQUIPMENT A S S E M B L Y I N S T R U C T I O N S Hysol Bench Mount Kit P/N Hot Melt Pneumatic Timer P/N FOR MODELS: Hysol 175 AIR Hysol 175 AIR-HT Loctite Americas 1001 Trout Brook Crossing Rocky Hill, CT Loctite Brazil Av. Prof. Vernon Krieble, Itapevi São Paulo-Brazil Loctite Canada Inc Meadowpine Boulevard Mississauga, Ontario L5N 7P2 Loctite Company de México, S.A. de C.V. Calzada de la Viga s/n, Fracc. Los Laureles Loc. Tulpetlac, C.P Ecatepac de Morelos, Edo. de México, México A Company Loctite is a trademark of Loctite Corporation, U.S.A. Data in the manual is subject to change without notice. Copyright Loctite Corporation. All rights reserved Rev B 05/2008

2 Please Observe the Following. Safety Instructions. Do not touch the dispenser nozzle or molten adhesive with bare skin as they are hot - the operating temperature of the dispenser is approximately 200 o C. Protective gloves should always be worn. Careless handling can cause skin burns. If molten adhesive comes into contact with the skin immerse the affected area immediately in cold water. Seek medical advice if necessary. In addition to the safety instructions herein, any statutory regulations, local fire insurance regulations, or other generally valid regulations for accident prevention must be complied with when using this tool. Never use the tool if it is damaged in any way. Do not use this tool while under the influence of drugs or alcohol. Do not use this tool in damp rooms, outdoors while it is raining, or where there is high humidity. Do not use this tool in the vicinity of any heat sensitive materials, or any flammable materials, liquids, or gases. Only use extension cables with a wire cross-section of at least 16 a.w.g. (1.5mm) and no more than 65ft (20m) in length. Never pull on the tool s connecting cable. To avoid glue backup and meltdown, follow the guidelines in the applicator s manual. In addition do not leave the piston in the open position while the tool is switched on. Page 1

3 POST DISPENSER SUPPORT BAR Hysol 175 AIR Hysol 175 AIR-HT BENCH MOUNT KIT SCHEMATICS CARRIER BLOCK D DISPENSER SUPPORT PLATE C B E VALVE MOUNTING BRACKET TRIGGER VALVE ASSEMBLY (Pt No ) F K K A SUPPORT BEAM BEAM EXTENSIONS NOZZLE BLOCK ASSEMBLY (Pt No ) H G Page 2

4 Bench Mount Kit Assembly Refer to schematic drawing opposite. (Note: some items shown may already be pre-assembled) 1. Screw BEAM EXTENSIONS into holes provided. 2. Push solid end of POST into hole provided in BEAM. Tighten screw A. 3. Slide CARRIER BLOCK onto post as shown. Tighten screws B. 4. Attach DISPENSER SUPPORT PLATE to GUN SUPPORT BAR using screws C provided. 5. Slide DISPENSER SUPPORT BAR through CARRIER BLOCK (flat side towards CLAMPING SCREW). Tighten screw D. 6. Slide TRIGGER VALVE through hole in the TRIGGER MOUNTING BRACKET. Do not tighten lock screw yet. 7. Attach VALVE MOUNTING BRACKET to SUPPORT PLATE using screws E and F (provided) ensuring the valve pin is behind MOUNTING PLATE. 8. Remove screws G from right side of dispenser and using the longer screws provided attach the dispenser to the MOUNTING PLATE as shown. 9. Remove the silicon rubber NOZZLE SHROUD H from the gun. 10. Connect the dispenser to the power supply for 4 minutes to warm the nozzle. Switch the power supply off. Unscrew and remove the nozzle and retain. 11. Replace the silicon rubber NOZZLE SHROUD H. 12. Push the NOZZLE BLOCK spigot through the hole in the NOZZLE SHROUD and screw into the heater housing. Screw the nozzle block as far as possible. If necessary rotate the block backwards until the nozzle block is vertical with the female thread at the bottom. 13. After first covering the thread of the original nozzle with PTFE sealant tape, screw the nozzle into the NOZZLE BLOCK. 14. Adjust the position of the TRIGGER VALVE ASSEMBLY until the pin is just touching the dispenser trigger. Lock in position with screw F. 15. It is recommended that when the bench mount is finally located for operation it be screwed down for extra stability using two holes K. 16. Attach airline fittings 1-5 (see next page) to the air supply ensuring there are no leaks. 17. Connect a length of airline from the dispenser trigger operating valve to the outlet of the foot valve. Retain a convenient way using the cable ties supplied (see suggested positions above). 18. Connect the gun airline to the tee connector, as shown in the diagram above. 19. Connect a length the 30mm length of airline from the inlet side of the foot valve to the tee connector. IF A TIMER KIT IS USED, THE AIR HOSE FROM THE FOOT VALVE IS CONNECTED TO THE INLET OF THE TIMER. THE OUTLET OF THE TIMER TO THE TRIGGER VALVE. Page 3

5 Connection of Foot Valve. FOOT PEDAL (TOP PLATE REMOVED) 6 BALL JOINT VALVE ACTUATOR CLAMP SCREWS (HEX. SOCKET) SLACKEN TO ROTATE VALVE CARRIER FOR ORIENTATION OF OUTLET AIR LINE INLET OUTLET SUGGESTED CABLE TIE POSITIONS TO TRIGGER VALVE CONNECTOR 9 > 4 AIR HOSE FROM DISPENSER Hex Adapter 1/8 NPT x 1/4 NPT > INDICATES USER AIR SUPPLY CONNECTION Hot Melt Pneumatic Timer 8 REF. DESCRIPTION 1 TEE CONNECTOR 2 1/8 NPT REDUCER BARB FITTING 4 USER SUPPLIED FITTING 5 URETHANE TUBING 30mm 6 FOOT PEDAL 7 FOOT VALVE 8 HOT MELT PNEUMATIC TIMER 9 URETHANE TUBING Spare Parts Part Number Foot Pedal Kit Foot Valve Nozzle Block Trigger Valve Assembly Page 4

6 Hot Melt Pneumatic Timer P/N The Hot Melt Pneumatic Timer Unit, when used in conjunction with the Hot Melt Bench Mount Kit and either the Loctite Hysol 175-AIR or 175-AIR-HT tool, allows the user to deliver controlled amounts of Hotmelt where ordinary hand-application would be too imprecise. There are two modes of operation for the Timer Unit: timed operation, with the actuation period being adjusted by rotating a knob against a graduated scale on the Timer s front panel, to give a controlled timed pulse of up to 2 seconds; or bypass operation, with the actuation period being controlled solely by the Bench Mount Kit s footswitch. Spare Parts Part Number Timer Kit Control Valve On & Off Valve Kit Pulse Control Kit Pneumatic Diagram Foot Valve Connection Trigger Valve Connection Pulse Control Kit On/Off Valve Kit Timer Control Valve Page 5