HyIntensity Fiber Laser family brochure. Laser cutting made easy
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1 HyIntensity Fiber Laser family brochure Laser cutting made easy
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3 Contents 3 Fiber Laser technology: solid state simplicity, efficiency, and reliability 5 A fully optimized cutting system 6 Applications: expanding customer access to high-precision fine-feature cutting 8 Fiber Laser product line 11 Operating data 13 Hypertherm: company overview 1
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5 Fiber Laser technology: solid state simplicity, efficiency, and reliability HyIntensity Fiber Laser systems use a low-maintenance solid-state laser source to generate a laser beam that is delivered through a fiber optic cable to the laser head. The glass fiber transfers the beam with a beam quality tailored for cutting metal. The fiber optic technology enables more flexible table integration without the table size restrictions associated with CO 2 lasers. Three times more energy efficient than CO 2, HyIntensity Fiber Laser systems are a cost-effective solution for fine-featured cutting with no mirrors to maintain and calibrate and no lasing gas. Higher cut speeds, lower operating costs, higher productivity than CO 2 or plasma on material thicknesses below 6 mm. Total cost of ownership 5 year outlook (4 kw) CO 2 Laser (2.0 kw) Fiber Laser Cost per part and parts per shift 3.5 mm mild steel (130 A) Plasma Cost of operation Cost of maintenance Cost of system Parts per shift Cost per part Thin materials advantages Fiber laser enables cutting more reflective material including copper and brass. Plasma 130 A CO2 Laser 4 kw Fiber Laser 2.0 kw Fiber laser cutting is faster. Fiber laser cutting produces a high quality edge. Optical beam delivery Fiber laser cutting provides the lowest cost per part. Fiber Laser cutting head Fiber Laser supply Pump diodes with active fiber Auto gas selection console Laser head control console Multiple solid state pump diodes are combined to generate the laser beam which is then transmitted through a flexible delivery fiber to the laser cutting head. 3
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7 A fully optimized cutting system HyIntensity Fiber Laser, the industry s first complete fiber laser system specifically optimized for cutting applications, makes it easy to produce consistent laser quality across a full range of materials and thicknesses. Tightly integrated system design for ease of operation, and reliable, consistent process optimization Pre-set optimized cutting parameters for a full range of materials (mild steel, stainless steel, aluminum) and thicknesses Ability to cut and mark with the same consumables for easy process changeover and efficient operation Fiber laser cutting head (LF150): integrated capacitive height control (patented) Laser head control console: point of use process and diagnostic information Auto gas selection console: enables consistent cut quality and rapid process change over Fiber beam delivery, cables and hoses Common control platform using Hypertherm controls, nesting and process optimization software and Hypernet communication protocol 2-year warranty 5
8 Applications: expanding customer access to highprecision fine-feature cutting More easily integrated into a wider range of cutting machine types (compared with CO 2 ) and significantly more affordable to operate, Hypertherm s HyIntensity Fiber Laser enables more steel fabricators to add high precision cutting capability to their operations. 2 mm titanium 2 mm brass Superior cut quality and tolerances for fine-feature cutting on materials from gauge to plate thicknesses. Easily integrated onto a broad variety of high-quality cutting machines. Laser cutting technology that can be effectively combined with plasma to deliver the highest productivity and exceed tolerance and quality requirements for most plate applications. 6 mm mild steel 20 mm mild steel 2.5 mm copper 6
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10 Fiber Laser product line Customers can choose the system power level that best suits their application requirements. System components are designed to work interchangeably providing the flexibility of an easy upgrade path, allowing you to add new capabilities should your needs change in the future. Technical data HyIntensity HFL010 HyIntensity HFL015 HyIntensity HFL020 HyIntensity HFL030 Max power 1000 W 1500 W 2000 W 3000 W Emisions wavelength 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm 1070 ± 10 nm Emision bandwidth 3 nm typical; 6 nm maximum 3 nm typical; 6 nm maximum 3 nm typical; 6 nm maximum 3 nm typical; 6 nm maximum Max cutting capacity HyIntensity HFL010 HyIntensity HFL015 HyIntensity HFL020 HyIntensity HFL030 Mild steel 10 mm 12 mm 16 mm 20 mm Stainless steel 6 mm 10 mm 10 mm 12 mm Aluminum 3 mm 5 mm 6 mm 10 mm Brass 1 mm 4 mm 6 mm Copper 1 mm 4 mm 6 mm Specifications HyIntensity HFL010 HyIntensity HFL015 HyIntensity HFL020 HyIntensity HFL030 Auto voltage input VAC VAC VAC VAC VAC Weight 196 kg 211 kg 226 kg 284 kg Dimensions 147 cm H, 82 cm W, 93 cm L 147 cm H, 82 cm W, 93 cm L 147 cm H, 82 cm W, 93 cm L 155 cm H, 82 cm W, 93 cm L Gas supply Air: 9 baro 2 : 8 barn 2 : 27 bar Air: 9 baro 2 : 8 barn 2 : 27 bar Air: 9 baro 2 : 8 barn 2 : 27 bar Air: 9 baro 2 : 8 barn 2 : 27 bar 8
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13 Operating data Thickness HyIntensity HFL010 HyIntensity HFL015 HyIntensity HFL020 HyIntensity HFL030 Approximate cutting speed Mild steel 1 mm mm mm mm mm mm mm 600 Stainless steel 1 mm mm mm mm mm Aluminum 1 mm mm mm mm mm 550 Cutting results will vary with material composition, gas purity, and machine motion. Fiber laser supply is EN ISO Performance Level (PL) E+ standard safety rated. Fiber laser supply is NEMA 12 rated (sealed to dust for reliable functionality). HyIntensity Fiber Laser supply for 3 times greater energy efficiency than CO 2. 30% 25% Energy efficiency 30% 20% 15% 10% 5% 0% Fiber laser 10% CO 2 laser 3% YAG laser Hypertherm is ISO 9001: 2000 certified. Hypertherm full-system warranty complete coverage for two years on all system components and one year on the laser head and beam delivery optics. Through a solutions approach, Hypertherm makes it easier for partners and their customers to apply laser cutting technology for fine feature cutting requirements. 11
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15 Nearly 50 years of cutting excellence At Hypertherm, our sole focus is cutting. Every Associate from our engineers to our manufacturing and service teams is completely focused on providing our customers with the best cutting solutions in the industry. It s a mission stretching back nearly 50 years to our first industrial cutting patent. Today, our patent wall continues to expand as we innovate tirelessly to introduce new plasma, laser and waterjet technologies and services that will help you achieve optimal cutting outcomes that support your business objectives. So, whether you re cutting precision parts in North America, constructing a pipeline in Norway, fabricating agricultural machinery in Brazil, gouging out welds in the mines of South Africa, or building a skyscraper in China, you can count on Hypertherm. No matter what you cut, where you cut, or how you cut, we are here to guide you toward the cutting solution that is right for you. 100% employee ownership At Hypertherm, we aren t just employees: we re all owners. Ownership is a powerful motivator that ensures our customers not investors are our top priority. As owners, we make sure every product is built to the highest quality and that our service is second to none. Worldwide presence and strength Hypertherm is a key partner for your fabrication needs and has built a global organization focused on providing cutting performance solutions. Key elements of the Hypertherm formula include: Dedicated Associates concentrating on cutting technology Regional sales, customer service and technical service for local support Broad application experience and proven results Complete product line solutions for your cutting needs Commitment to customer-centered product design, support and support 13
16 For location nearest you, visit: Hypertherm, Hypernet, and HyIntensity are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries One of Hypertherm s long-standing core values is a focus on minimizing our impact on the environment. Doing so is critical to our, and our customers success. We are always striving to become better environmental stewards; it is a process we care deeply about. 10/2014 Hypertherm Inc. Revision D
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