Height Gauge Page 235. Height Gauge Accessories Page 242. Height Gauge with Data Processing Unit Page 244

Transcription

1 Height Gauges Height Gauge Page 235 Height Gauge Accessories Page 242 Height Gauge with Data Processing Unit Page

2 Lightweight Vernier Height Gauge Functions Series 506 Fine adjustment Graduation Delivered Refer to the list of specifications Including scriber and scriber clamp Series 506 This vernier height gauge offers you the following benefits: You can take accurate and fast readings thanks to the satin chrome finished main and vernier scales. A carbide-tipped scriber is provided. 07GZA004 Scriber clamp with plastic screw (12.7 x 6.35 ) Carbide-tipped scriber (12.7 x 6.35 ) 47 length 5363 Holding bar 50 (12.7 x 6.35 ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail Large digit Fine adjustment Metric Range Mass [] [kg] ±0,

3 Vernier Height Gauge Series 514 This vernier height gauge offers you the following benefits: You can take accurate and fast readings thanks to the satin chrome finished main and vernier scales. A carbide-tipped scriber is provided. Functions Series 514 Fine adjustment Graduation Scale adjustment Delivered Refer to the list of specifications for models up to 0 25 for models 1000 and 1500 Including scriber, scriber clamp and cover 0-0 to GZA033 Scriber clamp ( x ) 07GZA000 Carbide-tipped scriber ( x ) 80 length Carbide-tipped scriber ( x ) 150 length Scriber Clamp (16 x 10 ) 00 Carbide-tipped scriber (16 x 10 ) 144 length 07GZA033: for all except GZA000: , , : , : , , , : Metric Range L a b c d e Mass Fine adjustment [] [] [] [] [] [] [] [kg] ±0, ±0, ±0, ,000 ±0, ,500 ±0, delivered with magnifier Holding bar 50 ( x ) 0020 Holding bar 100 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail 07GZA003 Magnifier for reading scale (0/450/0 models) 07GZA015 Magnifier for reading scale (1000 models) 53638: except

4 NO MADE IN JAPAN Dial Height Gauge Graduation Delivered Refer to the list of specifications 0.01 Including scriber, scriber clamp and cover 05GZA033 Scriber clamp ( x ) 07GZA000 Carbide-tipped scriber ( x ) 80 length Holding bar 50 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail Series 12 This dial height gauge offers you the following benefits: It allows you easy and error-free reading with both up and down digital counters as well as a dial. It comes with a hand wheel so you can easily make rough adjustments. A carbide-tipped scriber is provided Metric Range Mass [] [kg] ±0, ±0, ±0, ,000 ±0,07 17 Reset (32) 63 (70) Reading off Counter : 58,00 Dial Gauge : 0, Result : 58, (40.5) 470 (648, 78) (114.5) ø15 (ø20) 33 (38) ø (54) (120) 135 (180) 0-0 (0-450, 0-0 )

5 ABSOLUTE Digimatic Height Gauge Series 570 This Digimatic height gauge is very precise and reliable, and offers you the following benefits: Its built-in ABSOLUTE linear encoder means you don t have to set the reference point at every power-on, improving reliability as over-speed errors cannot occur. Fine-adjustment gives you precise positioning. It comes with large and smooth-acting slider hand wheel for coarse- and fine-adjustments (570-3xx only). A carbide-tipped scriber is provided. SPC data output. Functions Series 570 ORIGIN ZERO/ABS ±SWITCHING ON/OFF DATA/HOLD Low voltage alarm Data output PRESET Scale Max. response speed Digital step Display Battery life Delivered Refer to the list of specifications. (excluding quantizing error) ABSOLUTE electrostatic linear encoder Unlimited 0,01 LCD, 6-digit approx hours Including 1 battery, scriber and scriber clamp Scriber Clamp (12.7 x 6.35 ) Carbide-tipped scriber (12.7 x 6.35 ) 47 length 05GZA033 Scriber clamp ( x ) Carbide-tipped scriber ( x ) 150 length 01338, : , GZA033, 05200: Metric Range L Mass Remarks [] [] [kg] ±0,03 2 x PRESET ,000 ±0, Digimatic cable (1 m) 0540 Digimatic cable (2 m) 02AZD70F Connecting cable U-Wave 06ADV380F USB Input Tool Direct cable (2 m) 5363 Holding bar 50 (12.7 x 6.35 ) Holding bar 50 ( x ) 0020 Holding bar 100 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail 5363: , , , 0020: Consumable spares Battery SR

6 ABSOLUTE Digimatic Height Gauge Functions Series 570 ORIGIN ZERO/ABS ON/OFF DATA/HOLD Low voltage alarm Data output Scale Max. response speed Digital step Display Battery life Delivered Refer to the list of the specifications. (excluding quantizing error) ABSOLUTE electrostatic linear encoder Unlimited 0,01 LCD, Character Height 10 approx hours Including 1 battery, scriber and scriber clamp Series 570 This Digimatic height gauge is very precise and reliable, and offers you the following benefits: Its built-in ABSOLUTE linear encoder means you don t have to set the reference point at every power-on, improving reliability as over-speed errors cannot occur. Fine-adjustment gives you precise positioning. It comes with large and smooth-acting slider hand wheel for coarse- and fine-adjustments (570-3xx only). A carbide-tipped scriber is provided. SPC data output. 05GZA033 Scriber clamp ( x ) 07GZA000 Carbide-tipped scriber ( x ) 80 length Digimatic cable (1 m) 0540 Digimatic cable (2 m) 02AZD70F Connecting cable U-Wave 06ADV380F USB Input Tool Direct cable (2 m) Holding bar 50 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail Consumable spares Battery SR Metric Range L A B C Mass [] [] [] [] [] [kg] ±0, ±0, Large smooth slider handwheel Large clamp lever Fits the hand comfortably 23

7 Digimatic Height Gauge Double Column Type Series 12 This is a high accuracy height gauge that comes with or without a connector for optional touch trigger probe. It offers you the following benefits: Its double-column structure ensures high measuring accuracy. A carbide-tipped scriber is provided. Large character height of 11 provides good readability. SPC data output. Functions Series 12 ZERO/ABS Preset (2 values) ±SWITCHING ON/OFF DATA/HOLD Probe tip diameter compensation Low voltage alarm Data output Refer to the list of specifications. (excluding quantizing error) Max. response 500 /s speed Digital step 0,01/0,005 Display LCD, Character Height: 11 Battery life approx hours Delivered Including scriber, scriber holder, 1 battery and cover 05GZA033 Scriber clamp ( x ) 07GZA000 Carbide-tipped scriber ( x ) 80 length Cover Cover Cover 1000 Metric Range Mass [] [kg] ±0, ±0, ,000 ±0, Digimatic cable (1 m) 0540 Digimatic cable (2 m) 02AZD70F Connecting cable U-Wave 06ADV380F USB Input Tool Direct cable (2 m) Holding bar 50 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail (32) 63 (70) (802) ø15 (ø20) 33 (38) (54) (120) 135 (180) 0-0 (0-0 )

8 Digimatic Height Gauge Double Column Type with Touch Trigger Probe Connector Functions Series 12 ZERO/ABS Preset (2 values) ±SWITCHING ON/OFF DATA/HOLD Probe tip diameter compensation Touch-trigger probe Low voltage alarm Data output Series 12 Carbide-tipped long scriber is provided. Double-column structure ensures high measuring accuracy Bidirectional touch-trigger probe is an optional accessory. It can quickly and accurately measure steps as well as inside and outside dimensions. Max. response speed Repeatability Digital step Display Battery life Delivered Refer to the list of specifications. (excluding quantizing error) 500 /s ,01/0,005 LCD, Character Height: 11 approx hours Including scriber, scriber holder, 1 battery and cover GZA033 Scriber clamp ( x ) Carbide-tipped scriber ( x ) 150 length Cover 0 05RAB1 Cover Cover Cover Digimatic cable (1 m) 0540 Digimatic cable (2 m) 02AZD70F Connecting cable U-Wave 06ADV380F USB Input Tool Direct cable (2 m) Bidirectional touch-trigger probe metric Holding bar 50 ( x ) 0020 Holding bar 100 ( x ) Swivel clamp for Ø 4/ Ø 8 stem and dove tail Metric Range Mass [] [kg] ±0, ±0, ,000 ±0, Consumable spares Battery SR (54) (802) 42 ø ø (120) 14 (180) (0-0 )

9 Spare Parts for Height Gauges for Height Gauges These are optional accessories and spare parts for height gauges, that you can use for different tasks. Various accessories are available for using height gauges in different applications. Hard-wearing carbide-tipped scribers are available for all height gauges GZA GZA Carbide-tipped scribers Applicable height gauges Description 12-1, , , GZA , , Carbide tipped scriber , , ( x ) 80 length 570-2, , , Carbide tipped scriber ( x ) 150 length Carbide tipped scriber (12.7 x 6.35 ) 47 length Carbide tipped scriber (16 x 10 ) 144 length Scriber clamps Applicable height gauges Description Scriber clamp (16 x 10 ) 07GZA , , Scriber clamp with plastic screw (12.7 x 6.35 ) 12-1, , , , , GZA , , Scriber clamp , , , ( x ) ,

10 Optional Accessories for Height Gauges for Height Gauges These are optional accessories and spare parts for height gauges, that you can use for different tasks. Various accessories are available for using height gauges in different applications. Hard-wearing carbide-tipped scribers are available for all height gauges. Center master Center master Applicable height gauges Remarks , Center master , , , (12.7 x 6.35 ) , , , , , , , , , , , , Center master ( x ) Depth Gage Attachment Depth measurement attachement Applicable height gauges Remarks 12-1, , , , , , , , , , Depth measurement attachment 570-2, ( x ) , , , , , , , Depth measurement attachment (12.7 x 6.35 ) Electrical contact sensor Applicable height gauges For all height gauges on a granite surface plate. For electroconductive parts with a sufficient contact surface. Electrical contact sensor

11 QM-Height Series 518 This is a high precision ABSOLUTE digital height gauge that offers you the following benefits: It has a high accuracy, high resolution ABSOLUTE linear encoder for position detection. You can easily implement frequently used measurements, such as inside/outside diameter and pitch calculations, by icon-based coands that also support easy one-key operation. You can measure the inside/outside diameter via a unique process (detect the circle apex and process by tracing measurement). GO/±NG judgement is performed by setting the upper and lower tolerances. If a judgement result is out of tolerance the display backlighting changes from green to red, so you can see the issue iediately. Repeatability (±2ơ) 1,8 µm ±(2,8+5L/1000) µm L = Measuring length () Scale ABSOLUTE electrostatic linear encoder Measuring force 1,6 ± 0,5 N Drive method Manual Guiding Roller bearing method Digital step 0,001/0,005; batteries LR-6 (AA) 12AAA715 Setting block 05HZA148 Ball offset probe Ø D AC adapter V 500mA 3637 Digimatic cable (1 m) Digimatic cable (2 m) 02AZD70D Connecting cable U-Wave 06ADV380D USB Input Tool Direct cable (2 m) GO ±NG With Grip Inside mesurement ( ) 0-0 Metric Range Perpendicularity Power supply Mass [kg] / ¹ 8 µm AC Adapter (optional), Battery (LR6 x 4) / ¹ 13 µm AC Adapter (optional), Battery (LR6 x 4) 27 *¹ Range with probe turned to upwards position Height measurement Digimatic and RS-232C data output port (standard) Linear QM-Height on request 244

12 12AAF667 Ø2 spherical measuring insert (coaxial Ruby ball Ø2 spherical measuring insert (coaxial Ø3 spherical measuring insert (coaxial Ø4 spherical measuring insert (coaxial 12AAB552 Ø10 spherical measuring insert (coaxial Ø14 disk measuring insert Ø20 disk measuring insert 12AAA788 Ø4 spherical measuring insert (eccentric 12AAA78 Ø6 spherical measuring insert (eccentric 12AAC072 Depth probe 12AAA72 Holder; for Dial Gage for Ø 8 stem 12AAA73 Holder; long 05HZA173 Scriber Ø 6 collar Optional Accessories for QM-Height Series 518 QM-Height 12AAF AAB AAA788 12AAA AAC072 12AAA72 (with optional indicator) 12AAA73 (with optional measuring insert) 05HZA

13 Linear Height LH-0E/EG Series 518 This is a high performance 2D measurement system. The Linear Height Gauge LH-0E/EG offers you a huge range of features, including: Excellent accuracy. Pneumatic drive mechanism. Self-explanatory control pad with menu control in display. Easy-to-read LCD display. Automatic running of pre-learnt part programs. GO/± NO GO display at each measurement. Mains-independent operation with rechargeable battery. Easy handling with low weight. RS-232C data output port. USB Data output (for storing data only). DIGIMATIC data input for when using a digital indicator (e.g. when testing perpendicularity). Statistic processing ø Range 0-72 Slider stroke 0 (1,1 + 0,6L/0) µm L = length () Perpendicularity 5 µm (after compensation) Straightness 4 µm (mechanical) Language for English/German/French/Spanish/ display Italian/Dutch//Portuguese/ Swedish/Turkish/Czech/ Hungarian/Slovenian/Polish/ Traditional Chinese (optional)/ Japanese Drive method Manual/motor (5-40 /s, 7 steps) Suspension method Full/semi-floating with built-in air compressor Balancing method Counter balance of stored 50 programs (max.) programs of stored,000 (max.) data Battery operation approx. 5 hours time Probes See specific chapter on Probes Measuring force Digital step Display 1 N 0,0001/0,001/0,01/0,1 Graphic LCD 320x240 dots (with back light) 0 12AAA715 Setting block 12AAF634 Eccentric probe Ø 5 12AAF712 Battery Pack Cover AC Adapter V 237 (10) (65) D D-21 Linear Height LH-0E brochure on request Remarks Mass [kg] D D-21 Power grip pre-installed

14 Optional Accessories for Linear Height 1. Probe diameter calibration block 12AAA787 Probe diameter calibration block (applicable to tapered probe) 2. Depth measurement 12AAC072 Depth probe 3. Interchangeable measuring insert (or stylus) for eccentric probe (standard accessory) 12AAF666 Ø1 spherical measuring insert (coaxial Ø2 spherical measuring insert (coaxial 12AAF667 Ø2 spherical measuring insert (coaxial Ruby ball Ø3 spherical measuring insert (coaxial Ø4 spherical measuring insert (coaxial 12AAB552 Ø10 spherical measuring insert (coaxial 12AAF668 Ø10 spherical measuring insert (coaxial L=82 12AAF66 Ø10 spherical measuring insert (coaxial L=120 12AAF670 Ø5 disk measuring insert 12AAF671 Ø10 disk measuring insert Ø14 disk measuring insert Ø20 disk measuring insert 12AAF672 Ø1 spherical measuring insert (eccentric 12AAF673 Ø2 spherical measuring insert (eccentric 12AAA788 Ø4 spherical measuring insert (eccentric 12AAA78 Ø6 spherical measuring insert (eccentric Ø 6 collar Shank with M2 thread for CMM stylus Shank with M3 thread for CMM stylus 4. Special holder, special probe 12AAC073 Tapered measuring insert (Ø22 ) 12AAA72 Holder; for Dial Gage for Ø 8 stem 12AAA73 Holder; long 12AAB136 Probe; Ø10 cylincrical universal 5. Others 12AAF674 Auxiliary weight K65086 Box probes 6. Printer and interface 12AAN052 Printer paper for receipt printer (10 rolls pack) 12AAA804 Printer cable; 2m (for A4 printer) 12AAA807D RS-232C cable (2m) 12AAN050 Receipt printer (for EU; except UK) 7. Battery 12AAF712 Battery Pack 12AAG245 Large battery pack 12AAF675 Large battery set (battery pack + cover) Recoended model for A4 printer: EPSON LQ-50 K65086: holder M3/disk probe Ø 12 / ruby ball probe Ø 1, 2, 3, 4 /extension 10, 20 Series 518 Ø 1 Ø,8 M 1,7 x 0,35 ø22 12AAC072 12AAF AAF AAB552 12AAF668 12AAF66 12AAF670 12AA (5,3) 45 11,2 Ø 1 (1017) Ø 8 12AAF672 12AAF673 12AAA788 12AAA ø M2 ø24 12AAC ø14 12AAA73 (with optional measuring insert) 47 ø 8 M AAA72 (with optional indicator) 12AAB136 ø 8 K AAN050 Linear Height 247

15 Quick Guide to Precision Measuring Instruments Nomenclature Vernier Height Gage Height Gages Mechanical Digit Height Gage Fine adjuster for main scale Beam Column Strut Main pole Sub pole Column Main scale Locking device Slider Vernier scale Stylus clamp Measuring and scribing stylus Scribing stylus Measuring face, stylus Fixing device Fine adjustment device Clamp Locking device Probe extension Feed handle Slider Measuring and scribing stylus Stylus clamp Scribing stylus Measuring face, stylus Fixing device Reset button Counter, upward Counter, downward Hand-pointer Dial face Reference surface, beam Reference surface, base Base Reference surface, base Base Digimatic Height Gages Strut Main pole Sub pole Column Feed handle Slider Touch probe connector Measuring and scribing stylus Battery cap Stylus clamp Scribing stylus Preset mode, ball diameter compensation mode button Power ON/OFF key Zero set button / ABS (Absolute) button Hold / data button Number up/down button, presetting Direction switch / digit shift button, presetting Digimatic data socket Measuring face, stylus Fixing device Base Reference surface, base Slider handwheel Slider clamping lever Ergonomic base 248

16 l f l f 0 How to read Vernier Height gage Vernier scale Graduation (1) Main scale 7 (2) Vernier 0.36 Reading (1) Main scale General notes on use of Height Gages 1. Potential causes of error Like the caliper, the error factors involved include parallax effects, error caused by excessive measuring force due to the fact that a height gage does not conform to Abbe's Principle, and differential thermal expansion due to a temperature difference between the height gage and workpiece. There are also other error factors caused by the structure of the height gage. In particular, the error factors related to a warped reference edge and scriber installation described below should be studied before use. 2. Reference edge (column) warping and scriber installation Like the caliper, and as shown in the following figure, measurement errors result when using the height gage if the reference column, which guides the slider, becomes warped. This error can be represented by the same calculation formula for errors caused by nonconformance to Abbe's Principle. f = h = h a h Installing the scriber (or a lever-type dial indicator) requires careful consideration because it affects the h size of any error due to a warped reference column by increasing dimension h in the above formula. In other words, if an optional long scriber or lever-type dial indicator is used, the measurement error becomes larger. Example: Effect of measuring point position When h is 150, the error is 1.5 times larger than when h is 100. h 3. Lifting of the base from the reference surface When setting the scriber height from a gauge block stack, or from a workpiece feature, the base may lift from the surface plate if excessive downwards force is used on the slider, and this results in measurement error. For accurate setting, move the slider slowly downwards while moving the scriber tip to and fro over the gauge block surface (or feature). The correct setting is when the scriber is just felt to lightly touch as it moves over the edge of the surface. It is also necessary to make sure that the surface plate and height gage base reference surface are free of dust or burrs before use h h a h a Mechanical Digit Height gage Measuring upwards from a reference surface Scribing stylus Reference surface Scribing stylus Measuring downwards from a reference surface Reference surface Counter Dial Reading Notes on using the height gage Counter 122 Dial 0.11 Reading Relationship between accuracy and temperature Height gages are made of several materials. Note that some combinations of workpiece material, room temperature, and workpiece temperature may affect measuring accuracy if this effect is not allowed for by performing a correction calculation. 5. The tip of a height gage scriber is very sharp and must be handled carefully if personal injury is to be avoided. 6. Do not damage a digital height gage scale by engraving an identification number or other information on it with an electric marker pen. 7. Carefully handle a height gage so as not to drop it or bump it against anything. 1. Keep the column, which guides the slider, clean. If dust or dirt accumulates on it, sliding becomes difficult, leading to errors in setting and measuring. 2. When scribing, securely lock the slider in position using the clamping arrangements provided. It is advisable to confirm the setting after clamping because the act of clamping on some height gages can alter the setting slightly. If this is so, allowance must be made when setting to allow for this effect. 3. Parallelism between the scriber measuring face and the base reference surface should be 0.01 or better. Remove any dust or burrs on the mounting surface when installing the scriber or lever-type dial indicator before measurement. Keep the scriber and other parts securely fixed in place during measurement. 4. If the main scale of the height gage can be moved, move it as required to set the zero point, and securely tighten the fixing nuts. 5. Errors due to parallax error are not negligible. When reading a value, always look straight at the graduations. 6. Handling after use: Completely wipe away any water and oil. Lightly apply a thin coating of anti-corrosion oil and let dry before storage. 7. Notes on storage: Avoid direct sunlight, high temperatures, low temperatures, and high humidity during storage. If a digital height gage will not be used for more than three months, remove the battery before storage. If a protective cover is provided, use the cover during storage to prevent dust from adhering to the column. 24