SMARTY TX 150 page 4-5 SMARTY TX 160 / 220 page 4-6 SMARTY TX 230 page 4-7 SMARTY TX 250 page 4-8

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1 CHAPTER TIG welding Introduction pages - & - WELDING POWER SOURCES DC power sources SMARTY TX 0 page - SMARTY TX 0 / 0 page - SMARTY TX 0 page - SMARTY TX 0 page -8 AC/DC power sources SMARTY TX 0 Alu page -9 SMARTY TX 0 Alu page -0 TORCHES TIG welding torches page - Wear parts for TIG torches page - Options and accessories for TIG welding Remote control, masks etc... page - For all accessories and protection products, consult our WELDLINE catalogue and visit our website -

2 TIG welding A TYPICAL MANUAL INSTALLATION helmet protective clothing fume extraction TIG rod torch workpiece earth clamp pressure regulator / flowmeter gas cylinder power source torch harness earth cable TECHNICAL BOOK Nozzle Inert atmosphere Arc METAL TRANSFER MODE Tungsten electrode (non consumable) TIG rod Molten pool TIG Welding Process An electric arc is created between a non consumable tungsten electrode and the piece to be welded. The electrode, the filler metal, the molten pool and the neighbouring zones are protected against atmospheric oxygen and nitrogen by an inert gas shield, generally argon. Usually, this process is called Tungsten Inert Gas or TIG. It is also known as Gas Tungsten Arc Welding or GTAW. -

3 Welding selection table TIG stainless steel TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) Welding selection table TIG aluminium TIG rod diameter Thickness to weld (mm) Flow of argon ( /min) LEXICON Pre-gas: Torch and harness are purged before striking. Up slope function: Allows a progressive increase of the welding current. Down slope function: Prevents a crater at the end of the welding cycle and prevents the risk of cracking particularly light alloys. Tungsten electrode diameter (mm) Intensity Tungsten electrode diameter (mm) Intensity Post-gas: Protection of the work piece and the electrode after welding is completed. Example on Fig. Thickness to weld: mm TIG rod diameter: mm Electrode diameter:. mm Welding current: 0 A Flow of argon: l/min Example on Fig. Thickness to weld: 9 mm TIG rod diameter: mm Electrode diameter: mm Welding current: 80 A Flow of argon: 0 l/min Balance: Improves, the penetration during AC welding or the cleaning phase. Pulsed Welding: Makes positional welding and welding of thin plate easier, and prevents the collapse of the molten pool. Allows a regular deposit of filler metal and improves the penetration. Gas recommendations: TIG Process Tacking: Allows quick tacking of the joint before welding. Thickness Material to be welded Shielding gas Composition to weld Steel ARCAL ARCAL Ar Ar/He ARCAL Ar < mm Stainless steel ARCAL Ar/He ARCAL 0* Ar/H Aluminium ARCAL ARCAL Ar Ar/He Steel ARCAL ARCAL 0* Ar Ar/H to mm ARCAL Ar Stainless steel ARCAL 0* Ar/H ARCAL * ARCAL * Ar/H ARCAL Aluminium ARCAL Ar/He ARCAL * on austenitic stainless steel. -

4 TIG range DC AC/DC TIG SMARTY DIGITAL SMARTY DIGITAL ph ph TX 0 TX 0 TX 0 TX 0 ALU SMARTY ANALOGUE TX 0 TX 0 ALU 0 A 0 A 0 A 0 A 0 A 00 A Welding Current -

5 Power source inverter technology for TIG DC welding on steel and stainless steel. Single-phase input voltage. SMARTY TX 0 TIG POWER SOURCES The SMARTY TX 0 is a TIG power source specially designed for maintenance welding on steel and stainless steel. Features and product advantages: Input voltage: 0 V single-phase. Light and compact: easy transport and storage. Simple: simple welding cycle (pre-gas / down slope / post-gas). Powerful: duty cycle at 0% at 0 C. Inverter technology: precise adjustment of the welding current. Versatile: for both TIG and MMA electrode welding. Practical: due to HF starting and the T / T mode. PORTABLE 00- EN 09- EN Welding process selection TIG T / TIG T / MMA. For welding current adjustment. Switch on / off. Pre-gas adjustment. Down slope adjustment. Post-gas adjustment. TECHNICAL CHARACTERISTICS: SMARTY TX 0 Input voltage 0 V single-phase Primary max. consumption 9 A (TIG) Effective input current A (TIG) Open circuit voltage 8 V Welding current range - 0 A at % 0 A Duty cycle at 0 C at 0% 0 A at 00% 00 A Protection index IP Dimensions 00 x 90 x 00 mm Weight 0 kg Torch connection S For torches see page - For filler metals see pages - Delivered equipped with: electric primary cable, earth cable with clamp, gas hose, safety instructions, user manual. Power source only W

6 Power source inverter technology for TIG DC welding on steel and stainless steel. Single-phase input voltage. SMARTY TX 0 / 0 TIG POWER SOURCES The SMARTY TX 0 and TX 0 are portable power sources for TIG DC professional welders. These units are very versatile due to their pulsed function for welding thinner thickness and the current levels for welding in position. Features and product advantages: Input voltage: 0 V single-phase. Tolerance to supply voltage: 0 V ± %. Digital display: A / V / Sec / %. Powerful: 0% duty cycle at 0 C. Versatile: TIG DC / pulsed TIG DC / MMA. Technical: current level mode. Safe: protection class IP. Remote control: remote adjustment flexibility. TECHNICAL EN 09- EN Complete welding cycle. Digital display. Cycle selection. Parameter adjustment. Modes: MMA / TIG HF / TIG LIFT. Selection T / T / Point TIG current: smooth or pulsed. Selection for local / remote control. TECHNICAL CHARACTERISTICS: SMARTY TX 0 SMARTY TX 0 Input voltage 0 V single-phase Primary max. consumption A Effective input current A (TIG) Open circuit voltage 8 V 9 V Welding current range - 0 A - 0 A at % 0 A 0 A Duty cycle at 0 C at 0% 0 A 80 A at 00% 0 A 0 A Connector size 9 mm Protection index IP Dimensions 0 x 0 x 00 mm 0 x 0 x 0 mm Weight 0 kg 8 kg Torch connection S Power source only W 000 W 000 Options Remote control W W Foot control W W For torches see page - For filler metals see pages - Delivered equipped with: electric primary cable, earth cable with clamp, gas hose, safety instructions, user manual. -

7 Power source inverter technology for TIG DC welding on steel and stainless steel. Three-phase input voltage. SMARTY TX 0 TIG POWER SOURCES The SMARTY TX 0 is essential equipment for maintenance and on site applications for TIG DC, pulsed TIG DC or MMA on steel and stainless steel. Features and product advantages: Light weight: kg, easily transported. Simple: user friendly. Powerful: for professional use, duty cycle 0% at 0 C. Inverter technology: precise control of the welding current. Pulsed mode: ideal for thin sheet and pipe welding. Remote control: remote adjustment of the welding curent. ON SITE WELDING EN 09- EN Pre-gas adjustment. Pulsed mode adjustment. 00- TECHNICAL CHARACTERISTICS: Current adjustment welding. Remote control plug. Input voltage Primary max. consumption Open circuit voltage Welding current range at % Duty cycle at 0% at 0 C at 00% SMARTY TX 0 00 V three-phase A 80 V - 0 A 0 A A 0 A 8 9 Selection mode T / T. Welding process selection TIG DC / MMA and HF or LIFT starting. Selection for local / remote control. Post-gas adjustment. Down slope. Connector size 9 mm Protection index IP Dimensions x x 8 mm Weight. kg For torches see page - For filler metals see pages - Torch connection S or CB Power source only W Options m W 000 Remote control 0 m W Foot control W 000 Delivered equipped with: electric primary cable, earth cable with clamp, gas hose with quick couplings, safety instructions, user manual. -

8 Power source inverter technology for TIG DC welding on steel and stainless steel. Three-phase input voltage. SMARTY TX 0 The SMARTY TX 0 is a portable TIG DC power source designed for light and industrial applications; with pulsed function for welding thin plate and also current levels mode for welding in position. Features and product advantages: Powerful: 0 A at 0% duty cycle at 0 C. Digital diplay: A / V / Sec / %. Versatile: TIG DC / pulsed TIG DC / MMA. Technical: complete TIG welding cycle. Safe: protection class IP. Remote control: remote adjustment flexibility (option). TECHNICAL TIG POWER SOURCES EN 09- EN Complete welding cycle. Digital display. Cycle selection. Parameter adjustment _ret 8 Modes: MMA/TIG HF/TIG LIFT. Selection: T/T/Point. TIG current: smooth or pulsed. Selection for local / remote control. TECHNICAL CHARACTERISTICS: SMARTY TX 0 Input voltage 00 V three-phase (0/0 Hz) Primary max. consumption A Effective input current 0 A Open circuit voltage 0 V Welding current range - 0 A at % 0 A Duty cycle at 0 C at 0% 0 A at 00% 80 A Connector size 9 mm Protection index IP Dimensions 0 x 0 x 0 mm Weight 8 kg Torch connection S Power source only W Options Remote control W Foot control W For torches see page - For filler metals see pages - Delivered equipped with: primary cable m, earth cable m, gas hose m, safety instructions, user manual. -8

9 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 0 Alu TIG POWER SOURCES The SMARTY TX 0 Alu is a TIG power source specially designed for maintenance welding on steel, stainless steel and aluminium. Features and product advantages: Input voltage: 0 V single-phase. Light and compact: easy transport and storage. Simple: clear welding cycle (pre-gas / down slope / post-gas). Powerful: duty cycle at 0% at 0 C. Inverter technology: precise adjustment of the welding current. Versatile: for TIG AC/DC and MMA electrode welding. GENERAL PURPOSE 00-0 EN 09- EN 09-0 Practical: easy adjustment. Remote control Switch on / off. Slope down. Selection AC/DC current. Balance adjustment (AC). Welding process selection TIG T / TIG T / MMA. Pulsed frequency adjustment. TECHNICAL CHARACTERISTICS: For welding current adjustment. SMARTY TX 0 Alu Input voltage 0 V single-phase (0/0 Hz) Primary max. consumption A Effective input current A (TIG) Open circuit voltage 8 V Welding current range - 0 A at % 0 A (DC) - 0 A (AC) Duty cycle at 0 C at 0% 0 A (DC) - 00 A (AC) at 00% 00 A (DC) - 80 A (AC) Connector size 9 mm Protection index IP Dimensions 0 x 0 x 0 mm Weight kg Torch connection S Power source only W Options Remote control W Foot control W For torches see page - For filler metals see pages - Delivered equipped with: electric primary cable, earth cable with clamp, gas hose, safety instructions, user manual. -9

10 Power source inverter technology for TIG AC/DC welding on steel, stainless steel and aluminium. Single-phase input voltage. SMARTY TX 0 Alu TIG POWER SOURCES Designed for both workshop and outdoor working conditions, the SMARTY TX 0 Alu meets the most demanding applications on site and in workshop (maintenance) for all kinds of materials. Features and product advantages: Single-phase input voltage: 0 V ± 0%. Inverter technology: precise adjustment of the welding current. Large digital display: for accurate adjustment and clarity. Powerful: duty cycle 0% at 0 C. Compact: for outdoor applications. Intelligent balance: for aluminium applications, simplified adjustment of cleaning and penetration steps, according to the tungsten electrode diameter. ON SITE WELDING EN 09- EN 09-0 Digital display (U/I). Pre-gas adjustment. 8 Selection mode T / T. Cleaning / penetration balance (AC). 00- HF TIG / LIFT starting. Pulsed frequency (AC). Selection MMA (with DC+ / DC- / AC / intermittent arc). 8 Parameter adjustment. 00- TECHNICAL CHARACTERISTICS: SMARTY TX 0 Alu Input voltage 0 V single-phase (0/0 Hz) Primary max. consumption 9 A Effective input current A Open circuit voltage 0 V Welding current range -00 A DC A AC Duty cycle at 0% 00 A at 0 C at 00% 0 A Connector size 9 mm Protection index IP Dimensions Weight Torch connection 0 x 0 x 0 mm 0 kg S or CB GENERATOR COMPATIBLE For torches see page - For filler metals see pages - Power source only W Options Remote control m W m W Foot control W 000 Trolley W Delivered equipped with: electric primary cable, earth cable with clamp, gas hose with quick couplings, safety instructions, user manual. -0

11 Creating a Professional Environment TIG welding torches. WTT TIG torches Handle Connections EB RL V Simplicity and reliability TIG torches which are reliable, flexible and use common wear parts. Connections and handles for all applications CB S V TIG TORCHES TORCHES Air cooled Water cooled Handle Handle Air cooling WTT 9 WTT WTT Duty cycle 0% 80 A 00 A 0 A at 0 C % A 0 A 00 A Cap Medium Medium Medium Fitted Nozzle Ø 0 Ø 0 Ø with Electrode Ø. Ø.0 Ø. m 8 m m 8 m m 8 m RL S W W W W W W CB W W W W W W EB S W 000 W 000 W W W W 000 CB W W W W W W V V W W W Connection Water cooling WTT 0 W WTT 8 W Duty cycle 0% 0 A 0 A at 0 C % - - Cap Medium Medium Fitted Nozzle Ø Ø with Electrode Ø. Ø. m 8 m m 8 m RL S W W W W CB W W W W EB S W 000 W 000 W 000 W 000 CB W W W W V V Connection -

12 Creating a Professional Environment TIG torches wear parts. WTT TIG torches wear parts TIG WEAR PARTS Ø REP WTT 9 / 9 V WTT 0 W WTT / V WTT / V WTT 8 W Back cap short W W medium 0 W long W W Back cap O-ring 0 W W Sealing ring 0- W W Insulating ring 0- W W W W W W Collet.0 W W W W W W W W W W W Collet body.0 W W W W W W W W W W W W W Nozzle. 0- W W W W W W W W Long nozzle. W W W W W W W L 0- Gas L. sealing ring 0 - W G.L. collet body.0 W W W W W W W W W L 09- Tungsten electrode W W W W Gas L. nozzle 9. W W W W W W W W Long G.L. nozzle 9. - W W W

13 TUNGSTEN ELECTRODES Options and accessories for TIG welding. Warning: before use, carefully read the material safety data sheet on TIG OPTIONS Electrode Metal Arc Arc Electrode Thermal type type stability starting lifetime resistance WP pure Light alloy ** * * * WT 0 Thorium % WC 0 Cerium % Steel and stainless steel Steel and stainless steel WL 0 Steel and Lanthanum % stainless steel *** Excellent ** Good * Suitable REMOTE CONTROL BOXES - TROLLEYS * *** ** ** ** * ** ** ** *** *** *** WP - Pure tungsten WT 0 - % thorium tungsten WC 0 - % cerium tungsten WL 0 - % lanthanum tungsten Light alloy (green end) Steel and stainless steel (red end) Steel and stainless steel (grey end) Light alloy AC - Steel, stainless steel DC Ø AC current (A) Cat. nr DC current (A) Cat. nr DC current (A) Cat. nr Current (A) Cat. nr.0 mm 0-0 W W W W mm 0-80 W W W W mm 0-0 W W W W mm 0-0 W W W W mm W W W W mm W W W W mm 0-0 W W W W SMARTY SMARTY SMARTY SMARTY TX 0/0 TX 0 TX 0 ALU TX 0 ALU Remote control 0 m length W W 000 W W 000 Remote control pedal 0 m length W W 000 W W 000 Trolley W Pack of 0, length 0 mm ISO 88 EN OPTIONS AND ACCESSORIES FOR MMA ACCESSORIES Accessories Length m (C0) Length m (C0) Arc kit 00 A W W Connection Ø mm CK-EH00CCB CK-EC00CCB TIG FILLER METALS For more information see on pages - to - Filler metal For standard For stainless steels For aluminium steels ( kg) ( kg) and alloys ( kg) Diameter / length STEELTIG G WL ROD 08 L WL ROD L WL ROD ALMG. mm / 000 mm W W W mm / 000 mm W W W W mm / 000 mm W W W W mm / 000 mm W CHARGEURS ET DÉMARREUR