For Investors and Businessmen. Conversion of biogas technology and distributed cogenerations in small scale. Kiciński Jan

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1 1000- YEARS OF GDAŃSK Biogas Session of the South Baltic Gas Forum Training Session Workshop For Investors and Businessmen IFFM PAS: Latest scientific and technological developments Conversion of biogas technology and distributed cogenerations in small scale Kiciński Jan Gdańsk September 2011

2 Institute of Fluid Flow Machinery of the Polish Academy of Sciences General information Main scientific task Institute scientific activity is concentrated on principles of operation, design and development of equipment for energy conversion in flows. Main practical task The Institute combines the fundamental investigation with practical applications, particularly in the area of machine construction and power engineering

3 Average employment Total 190 emploees (150 full time) 30 professors 40 research fellows 110 scientific staff 40 research assistants The greatest Institut of the PAS in north Poland and the second largest in the country Institute possesses all possible authorisations and academic rights, including the rights to award the title of full professor in the area of mechanics as well as machine construction and exploitation.

4 Research activities are conducted in the frame: Centre for Mechanics of Liquid Centre for Thermomechanics of Fluid Centre for Plasma and Laser Engineering Centre for Mechanics of Machines

5 Our main activity (1) Large-scale Power Engineering Rotor of the Last Stage, FEM Calculations Natural frequencies and mode shapes Power of several hundred MW,

6 Modern Technologies in Monitoring and Diagnostics for Power Generation

7 Our main activity (2) Small-scale distributed Power Engineering based on Renewable Energy Sources Conversion of biogas technology Power from several to tens KW Domestic micro-chp Micro-CHP to operate in homes or small commercial buildings,

8 Why we change our policy? Why renewables? The sector distinguished in terms of: - Potential for reducing greenhouse gas emissions and pollution - Use of local and decentralized energy sources - Stimulate world-class standing in high-tech industry

9 3.2 deg C Expected Global Warming natural and anthropogenic factors natural factors

10 The first effects of Global Warming

11 What we can do? One possible solution is distributed cogeneration Uneffective centralized system of power generation 35% of energy utilised at home Conventional fuel or biomass 60% production loss 5% transmission loss 90% of energy utilised at home Distributed cogeneration: effective heat & power production in mini- & micro - CHP 10% production loss LOCAL COMBINED HEAT AND POWER PLANT IN SMALL SCALE CHP PLANT

12 NEW IDEA: SMART GRIDS = LESS PRODUCTION, MORE INTELLIGENT MANAGEMENT MICROGRID MICROGRID MICROGRID INTELLIGENT HOUSES VIRTUAL POWER PLANTS CHP APPLICATIONS WHAT WE NEED?

13 MODEL FOR POLAND ECO ENERGY SECTOR THE BIGGEST CIVILISATIONAL CHALLENGE of XXI CENTURY FOR POLAND & FOR EUROPE J. Buzek, President of the European Parliament, at Ecoforum in Polkowice, Poland MODEL FOR POLAND: COAL RENOWABLE NUCLEAR COAL, RENOWABLE & NUCLEAR POWER SHOULD NOT & CANNOT BE RIVALS SUSTAINABLE DEVELOPMENT OF TECHNOLOGIES

14 Surprising!! Potential of polish energy agriculture TRENDS for POLAND until YEAR 2020 FAST TRANSFORMATION OF 2-3 MLN ha of WASTE LANDS (10-15% of FARM LAND) 1.5 MLN ha of CORN YIELDS 7.5 BLN M3 of BIOMETHANE, EQUIVELENT of CURRENT POLISH IMPORTS of NATURAL GAS RENEWABLE ENERGY from BIOMASS 78%, WIND and HYDRO 22% Biomass will be most important factor in polish green energy

15 CHALLENGE FOR IFFM PAS Our possibilities and projects

16 Strategic Program 1 Advanced Power Generation Technologies Task 4. Development of integrated technologies for the production of fuel and energy from biomass, agricultural waste and other

17 The main objectives of the project Building and implementation of 16 pilot plant demonstration. These installations, as the main result of this offering, will provide the basis for future deployments of new technologies in the field of energy conversion of biomass and waste, and construction of biogas systems integrated with co-generation sets

18 Scientific - Industrial Consortium IFFM - ENERGA SA

19 ECO-ENERGY CHP STATIONS BIOMASS CHP STATIONS Biomass pellet boiler (thermal output of 1.1 MW) ORC Power Station With electric Power 145 KW MULTI-FUEL BURNER MICROTURBINE ORC (LOW-TEMPERATURE BOILING MEDIA) FINAL EFFECTS: PROTOTYPES, DEMOS, CUSTOMER IMPLEMENTATIONS MICRO WIND TURBINE STATIONS SMALL PHOTOVOLTAIC STATIONS MICROGRIDS MICRO HYDRO POWER STATIONS Cheap wind turbine for Individual customers HYBRID SYSTEMS: - SOLAR AIR- CONDITIONING - FULE CELLS Low head hydro turbines

20 Why ORC (Organic Rankine Cycle)? (low-boiling medium) Possibility to use low-temperature heat sources, Possibility to use biogas and biomass, Possibility to utilise recovery heat, Modular construction, Possibility of trigeneration, operation with diesel engine, gas turbine, fuel cells Innovation of ORC scientific input Vapour Rankine cycle with a turbine working on low-boiling fluid in a specific power range, Innovative design of multi-fuel burner operating with ORC, Innovative design of high-rotating turbogenerator, technology of high-rotating bearings, Innovative design of micro heat exchangers,

21 NEW INITIATIVE: COMBI Systems: POLIGENERATION COMPLEX Communal or Home - scale Energy Centers wood fuel, pellets multifuel boiler steam microturbine (ORC) Cooperation with ENERGA S.A. biomethane Thermal oil hot water thermal energy (heat) receiver biomethane exhaust gases air Internal combustion engine electric current Electric energy receiver Internal comb. engine COMBINING OF DIESEL & ORC CYCLES Thermal oil cycle Multifuel boiler ORC system loses district heating substation cold production system (for district cooling) Block & schematic diagram of pilot installation. Multi-optional poligeneration system.

22 Key project 2 Operational Programme: Innovative Economy (POIG) R&D PROJECT MODEL AGROENERGY COMPLEX IN DISTRIBUTED COGENERATION OF HEAT AND POWER Coordinator: IFFM-PAS

23 Heat HOME MICRO POWER PLANTS Power of several kw CHP ORC systems [ from a few to a few hundred KW ] Cogeneration micro power plants in cooperation with ecological boilers. Organic Rankine cycles - ORC. Feeding: biomass, biogas, biofuel Electric current

24 Oil boiler with a cooling loop Parameters: Capacity 30kW, Maximum pressure 16bar Max. temperature 250 C, Coil volume 40l, Mass 500kg

25 MAIN IDEA: APPLICATION OF LOW BOILING AGENT BOTH IN THE THERMODYNAMIC CYCLE OF MICROTURBINE AS WELL AS FOR LUBRICATIONS PURPOSES IN BEARINGS SYSTEM LOW BOILING AGENT IN A STEAM PHASE T G GAS BEARINGS HYDRODYNAMIC BEARINGS STEAM PHASE LOW BOILING AGENT IN A LIQUID PHASE ADVANTAGES: LIQUID PHASE - ELIMINATION OF ISOLATION PROBLEMS IN BEARING INTERSPACES AND ELIMINATION AN ADDITIONAL SYSTEM FOR LUBRICATION IN BEARINGS - SMALL VISCOSITY OF LOW BOILING MEDIUM

26 OBJECT OF INVESTIGATIONS K. Kosowski Classic hydrodynamic bearings Object 1. Five - stage axial microturbine rotor of electric power of 3 KW and rotor speed rpm (for low-boiling agents ORC). Bearing journal diameters: d1=d2=20 mm. Model MES: DOF Object 2. Four - stage radial microturbine rotor of electric power of 3 KW and rotor speed rpm Z. Kozanecki (for low-boiling agents ORC). Bearing journal diameters: d1=24 mm, d2=34 mm. Model MES: DOF

27 We suggest mini & micro-scale ORC-based CHP ORC Technology (Organic Rankine Cycle) utilises working fluid with low boiling-medium for steam cycles in small and micro-scale cogeneration In our opinion it is the most promising technology with short realization time Mini-scale CHP (Local/Commune Energy Centers) Thermal power: from several hundred kw to 5 MW Electric power: from several dozen kw to 1 MW Micro-scale CHP (Home/building scale combined H&P ) Thermal power: several dozen kw Electric power: from few to several kw TWO SEPARATE CYCLES: working fluid with low boiling medium & water mchp-orc WORKING FLUID WITH LOW BOILING MEDIUM (GAS STATE) WORKING FLUID WITH LOW BOILING MEDIUM (LIQUID STATE) HOT WATER

28 THE LARGEST ECOENERGY CLUSTER in POLAND!! BALTIC ECOENERGY CLUSTER contains 90 entities LOCAL AUTHORITIES BKEE SCIENCE REGIONAL INNOVATION STRATEGY COMPANIES GOLDEN TRIANGLE Coordinator: IFFM-PAS

29 EU PROJECTS: Bioenergy Promotion The project aims to strengthen the development towards a sustainable, competitive and territorially integrated Baltic Sea Region in the field of sustainable use of bioenergy. Lead Partner: Swedish Energy Agency Duration: Total budget: 5 mln (IFFM-BEEC ) IFFM-BEEC realizes selected tasks among different Work Packages in the project, and above all, plays a role of the WP5 Business Leader! 34 partners from 9 Baltic Sea Region Countries To find out more please visit:

30 PEA Public Energy Alternatives Sustainable Energy Strategies as a chance for regional development The project aims to foster regional development through reduction of energy related costs, added value based on new value chains and sustainable technological innovations. Lead Partner: City of Wittenberge, Germany Duration: Total budget: ca. 3,7 mln (IFFM-BEEC ) IFFM-BEEC will realize selected tasks among different Work Packages in the project, and will play a role of the WP5 Leader! WP5 Sustainable energy production, supply chain management and preparation of investments 21 partners from 6 Baltic Sea Region Countries

31 CHP APPLICATIONS = RENOWABLE ENERGY = GREEN ENERGY NEW ENERGY EQUATION FOR XXI CENTURY: DER = CHP + PQR + CR DER DISTRIBUTED ENERGY RESOURCES CHP - COMBINED HEAT AND POWER PQR - POWER QUALITY AND RELIABILITY CR - CARBON REDUCTION

32 1000- YEARS OF GDAŃSK THANK YOU AND GREETINGS FROM BALTIC SEA AND GDAŃSK