How To Run A Plant In Kiskunf\U00E9Legyh\U00E1Za

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2 A short history of the company the first plastic processing plant named Bács-Kiskun Megyei Mőanyagfeldolgozó Vállalat (Plastic Processing Company of Bács-Kiskun County) was founded in Kiskunfélegyháza as an individually run company of the local government. On the basis of its own resources, the plant established the plastic and rubber processing industry of Alföld (the Great Hungarian Plain). 1963, January 1, the founders changed the name of the Company to Alföldi Mőanyagfeldolgozó Vállalat (Plastic Processing Company of Alföld) in line with the prevailing directives of economic policy of the era, the Company lost its independence through a merger with the ELECTRIC INSULATION AND PLASTIC FACTORY (VSZM). The Company carried on with its activities as Plant No with the strict central control becoming less and less tight in the 80 s, independent management could be gradually introduced. The plant in Kiskunfélegyháza was practically prepared in all respects to operate independently, therefore an initiative by the staff employed at the plant was forwarded to the founding organization with the objective to have the Company transformed into an independent state-run enterprise. 1991, January 1, in pursuance of a decision of the Ministry of Industry and Trade, the Kiskunfélegyháza plant was transformed into an independent company named KUNPLAST Technical Plastic Factory. 1992, November 1, as a first step in the process of privatization, the State Property Agency transformed the Company into a Company Limited by Shares. 1994, the second phase is marked by actual privatization. As a result of a series of competitions, a major proportion of the property shares owned by the state were bought by the employees of the Company in the framework of the Employees Part Ownership Program (EPOP). We held an unusual statutory meeting of shareholders on 26 th of February 2000, and we decided to raise our basic funds in 61%. The exclusively issued shares are bought out by Karsai Holding Plc, so our company owners's structure and name have changed to Kunplast-Karsai Technical Plastic Industrial Corporation.

3 Registered capital: EUR Ownership: Karsai Holding Co. 86,2 % Individual shareholders 11,0 % Local Government 2,8 %

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5 Quality assurance system Up-to-date and reliable quality assurance system is a basic requirement in the car industry. In addition to detailed documentation procedures applied to supplier products, in-process and final inspection, the quality assurance system also includes a training system for the employees, statistical control of procedures, order of calibration procedures applied to measuring equipment, and the planning and monitoring of a great number of other procedures affecting the quality of the end product. The equipment used in the quality assurance laboratory allows for accomplishing various procedures related to basic material analysis, material testing, long-term analysis and measurement concerning application techniques.. The system in operation conforms to the quality assurance requirements of ISO 9001:2000, and also to the requirements of ISO/TS 16949:2002 at the production of parts for the automotive industry, and ISO certificate in Our company was qualified for these certificates by AIB Vincotte International Ltd. on the 12 th April 2002.

6 Quality policy of Kunplast-Karsai ZRt. Our company has created in the domestic and the international markets also: Quality, wich is appearing in: customers satisfaction products transportation cooperation employees satisfaction employees commitment for quality complying with local and international laws environmental protection our achievements reputation of Kunplast-Karsai ZRt. Continuous improvements wich take place in: supplier cooperation to set renewed goals applying new tecnologies improvements of the working areas and conditions permanent improvement of the quality system

7 Main activities: Tool design and manufacturing Processing of thermoplastics by injection molding Manual and semi-automatic assembly,laser-engraving,padprinting,pad-printing by heat Processing of thermoset plastics by compression molding and injection molding Brake shoe manufacturing by cold forming and welding of steel Processing of aluminium plates Machine and tool maintenance

8 Tool design, manufacturing and reparation: Unigraphics NX 6 and Pro/ENGINEER 2OOO i² 3D Parametric UG CAD designing system. Manufacturing new tools Maintenance and reparation of existing tools

9 Tool design:

10 Injection molding of thermoplastics: The working area of the thermoplastic line is sq.m. Our equipment fleet contains 31 machines.their clamping force are from 25t to2200t. With our 7pcs of 1000tons,2pcs of 1250tons and a 2200tons of clamping force machines we are one of the most significant plastic processing company in Hungary. Main products: Inside covers for passanger cars,generator parts,air pistons Ford and Volvo electronic junction boxes, cable channels Lamp shades Containers and boxes, bottle boxes Parts of household items TV covers Parts of fitness machines Composters and containers from recycled materials

11 Equipement fleet of the thermoplastic line: Machine type Clamping force pcs Engel (Austrian) 25 t 1 Engel (Austrian) 50 t 2 Netstal 100 t 1 Engel (Austrian) 100 t 2 Engel (Austrian) 150 t 2 Krauss Maffei (German) 150 t 1 KuASY (German) 160 t 1 Engel (Austrian) 250 t 1 KuASY (German) 250 t 2 TMC 250 E 250 t 2 Toshiba 350 t 1 MIR (Italian) 380 t 2 TMC 500 E 500 t 2 Engel (Austrian) 650 t 1 TMC 750 E 750 t 1 KuASY (German) 1000 t 4 Engel (Austrian) 1000 t 1 TMC 1000 E 1000 t 1 KuASY (German) 1250 t 2 Krauss Maffei (German) 2200 t 1 Total 31 VARIO Diode Laser engraver(fd84s) 1 Tampon compressing machine 1 Piovan mixing machine 1 Drying machines

12 K is k u n f é le g y h á z a, S z e g e d i ú t 6 6. E - m a il: k u n p las t.k a r s a i@ k a r s a i.h u Te l e f o n: 6 1( 0+ 03K6 ) is7k 6 u n/ 5f é6 le 2-3 g y0h 0 áza, F asx z: e( g+ e3d 6 i ) ú t 7 66 /5. 6E 2- m-3 a5il: 0, k(+ u n3p 6 las ) t 7.k 6 ar /5s6 ai 2@ -3k6 ar 0 s ai.h u Toschiba 300 tons Laser engraver

13 Thermoplastic line TMC 1000 tons TMC 750 tons TMC 500 tons

14 Thermoplastic line Few product for Swift and Wagon R

15 Thermoplastic line Products for Swift

16 NCC Suzuki products

17 Thermoplastic line Air pistons for trucks

18 Thermoplastic line Own products

19 Automatic assembly The parametric-program is changeable by a modul from Spain.

20 Manual assembly

21 Ultrasonic welding Metal and rubber inserts Points of welding

22 Vibration welding

23 Post-assembly of vibration welded parts Upper part of the welded unit Metal clip Air filter cell Line of welding (inside) Lower part of the welded unit Metal insertion Metal and rubber inserts

24 Assembly of complete air filter units

25 Laser engraving Pad printing by heat Pad printing

26 Main customers: Automotive industry: Electronic industry: Magyar Toyo Seat Kft. Others:

27 Processing of thermoplastics by compression molding and injection molding One of the largest thermoset plastic processing plants in Hungary operates at our Company. Products are made by moulding and die-casting of phenol-aldehyde, aminoplast, and in the largest volume glassreinforced SMC materials. Our machines are capable of manufacturing products using a moulding technology of up to 1,000 tons compression power. The given products are mostly used by the electricity industry and the vehicle industry. Bakelite die-casting is also applied in manufacturing ash-trays for passenger cars produced by Renault and Suzuki. Main products: Electronic junction boxes Meter boxes Air channels for Tatra Suzuki ash-trays,

28 Thermoset plastic products

29 Main customers: Automotive industry: Electronic industry: ATX-EGS Electrical Group

30 Brake shoes The plant employees an average of 25 people for the production of welded brake shoes items for parking brakes of BMW, Opel, Audi, and Porsche passenger cars in the framework of co-operation with the German company. Manufacturing proceeds on a commission basis with a production of 5-6 millions of items per year. Although the given activity is not closely related to our main activities, its underlying background and the implemented quality assurance system have made it possible to incorporate the technology involved. Applied technologies: - Processing of metal by eccentric press - Resistance welding - Calibration - Heat threatment

31 Processing of aluminium plates This workshop is manufacturing heat shields for BMW, FORD, VOLSWAGEN models. The production is going in active wage-work construction. Applied technolgies: - Deep drawing of the plates - Beading and holing - Assembly

32 Warehouses

33 Machine and Plant maintenance Routine maintenance primarily involves maintenance and repair of the manufacturing equipment. In the course of maintenance procedures, we can rely on the extensive experience gained in the maintenance of hydraulic and electric equipment. Recently we planned and produced high quality special purpose machines for our partners. In addition to daily maintenance, we also perform an important number of reconditioning activities. Relying on several years of experience, we manufacture complete fusion units for KuASY, Battenfeld, Engel, Tos, Netstal die-casting machines and various brands of extruding machines. The screws are made of pretempered (85 90 kp/mm²) alloy steel geometrically formulated according to the customer s needs and in harmony with the properties of the material to be processed. The cylinder is also made of pretempered alloy steel. We undertake also for external customers the manufacture of various machine components for die-casting machines. E.g. - safety posts with textile bakelite cushing - wrist pins with cushing - wrist safety posts with cushing The above products are prepared from ground case-hardened steel.

34 K is k u n f é le g y h á z a, S z e g e d i ú t 6 6. E - m a il: k u n p las t.k a r s a i@ k a r s a i.h u Te l e f o n: 6 1( 0+ 03K6 ) is7k 6 u n/ 5f é6 le 2-3 g y0h 0 áza, F asx z: e( g+ e3d 6 i ) ú t 7 66 /5. 6E 2- m-3 a5il: 0, k(+ u n3p 6 las ) t 7.k 6 ar /5s6 ai 2@ -3k6 ar 0 s ai.h u Targets set for the future: -Meet new business possibilities both in the automotive and the electric industry based on our existing experiences. - Our strategic aim is to gain customer satisfaction, to build, keep and develop long term business relations both on domestic and foreign markets. - Deepen our strengths in operations such as production in the plastic industry, assembly and participate in projects where cooperation with strategic partners widens our possibilities.

35 K is k u n f é le g y h á z a, S z e g e d i ú t 6 6. E - m a il: k u n p las t.k a r s a i@ k a r s a i.h u Te l e f o n: 6 1( 0+ 03K6 ) is7k 6 u n/ 5f é6 le 2-3 g y0h 0 áza, F asx z: e( g+ e3d 6 i ) ú t 7 66 /5. 6E 2- m-3 a5il: 0, k(+ u n3p 6 las ) t 7.k 6 ar /5s6 ai 2@ -3k6 ar 0 s ai.h u Our latest projects: - Air filter unit: Developed by Toyo Roki Co. from Japan. Series production at Kunplast Karsai Plc. (Hungary) End user: Hungarian Suzuki Co. - Engine cover: Developed by Toyo Roki Co. from Japan. Series production at Kunplast Karsai Plc. (Hungary) End user: Hungarian Suzuki Co. -Volvo cover tool and product manufacturing for Lear. -Oil level metering for VW. Volswagen Ölpeilstab

36 We have received the award for Best Place of Work in 2009.

37 K is k u n f é le g y h á z a, S z e g e d i ú t 6 6. E - m a il: k u n p las t.k a r s a i@ k a r s a i.h u Te l e f o n: 6 1( 0+ 03K6 ) is7k 6 u n/ 5f é6 le 2-3 g y0h 0 áza, F asx z: e( g+ e3d 6 i ) ú t 7 66 /5. 6E 2- m-3 a5il: 0, k(+ u n3p 6 las ) t 7.k 6 ar /5s6 ai 2@ -3k6 ar 0 s ai.h u Kunplast-Karsai Mőszaki Mőanyagipari ZRt. Communication line: Telephone: / Fax: / / kunplast.karsai.karsai@karsai.hu Web: Address: H-6100 Kiskunfélegyháza, Szegedi út. 66. YOUR PARTNER IN THE FIELD OF TECHNICAL PLASTIC PRODUCTS! Thank You for Your attention!