Driving the Digital Enterprise Siemens in Context of Industry 4.0. Leonhard Muigg MBA

Transcription

1 Driving the Digital Enterprise Siemens in Context of Industry 4.0 Leonhard Muigg MBA siemens.com/innovation

2 Contact Leonhard Muigg, MBA Digital Enterprise & I4.0 Coordination Member of the DE Team Siemens Aktiengesellschaft Österreich RC-AT DF FA Kraußstraße Linz, Austria Mobile Phone: Page 2

3 Quelle: Consumer Barometer A short Quiz before we start 79% xx% uses the Smartphones, for searching in Internet 76% xx% of us prefer the Internet as source of information 69% xx% of us Smartphone-Users inform themselve online regarding products and buys them online. Page 3

4 Digitalization is changing products Page 4

5 Digitalization is changing products & Business Models Page 5

6 Digitalization is changing business models and value chains Page 6

7 From record store Page 7

8 From to streaming record store Page 8

9 From bookstore Page 9

10 From to e-book bookstore Page 10

11 From manual machine configuration Page 11

12 From to virtual manual commissioning machine configuration Page 12

13 From fixed maintenance intervals Page 13

14 From to predictive fixed maintenance intervals Page 14

15 The products, business models and legacy positions that once gave companies their competitive edge are no longer secure. Page 15

16 Driving the Digital Enterprise Industry 4.0 The next level of manufacturing 1 st Industrial (R)Evolution Water and steam 2 nd Industrial (R)Evolution Electricity, mass production 3 rd Industrial (R)Evolution Automation 4 th Industrial (R)Evolution Digitalization Characteristics Technologies Humans, devices and systems are connected along the entire value chain Augmented reality Big Data and analytics Autonomous robots Simulation All relevant information is available in real-time across suppliers, manufacturers and customers Additive manufacturing e.g. 3D printing Horizontal/vertical software integration Parts of the value chain can constantly be optimized with respect to different criteria, e.g. cost, resource utilization, customer needs Cloud Industrial Internet (network of hardwareintegrated sensors) Cyber security Sources: BITKOM, BCG Page 16

17 Industry 4.0 A German future project for the vision of industrial production beyond 2025 Industry 4.0 Stands for a new level of organization and management of the entire value creation chain via the lifecycle of products Oriented on increasingly individual customer demands Ranges from the idea, the order via development and manufacturing, the delivery of a product to the final customer, and right up to recycling, including the associated services Central fields of research Horizontal integration via value creation networks Seamless engineering across the entire value creation chain Vertical integration and networked production systems Source: acatech, April 2013 "Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0" Page 17

18 Productivity, speed and flexibility remain the biggest challenges for production industries Increased competitiveness Quality Productivity Speed Flexibility Closed-loop control and comprehensive traceability become quality characteristics Energy efficiency and resource efficiency are critical competitive factors Shorter innovation cycles for ever more complex products Individualized mass production in increasingly volatile markets but the focal points of these requirements are changing in the wake of digitalization Page 18

19 Siemens calls its approach to Digitalization in industry and its road towards Industry 4.0 the Digital Enterprise Page 19

20 Driving the Digital Enterprise Holistic solutions along the entire value chain Internet of Things Cloud Technology 3D Printing Technology Knowledge Automation Advanced Robotics Production execution Production engineering Production planning Product design Services Transformational technologies + integrated value chain Page 20

21 Shaping the Future of Manufacturing A history of systematic portfolio expansion through acquisitions 1958 Start of production automation: Siemens receives the patent for SIMATIC 1996 Totally Integrated Automation (TIA) enables interoperability between all automation components 2009 TIA Portal provides access to all automation tasks 2014 Siemens is currently the only company whose technologies combine the real and the virtual production world under one roof The Siemens Future virtual and real production Solution worlds increasingly merge. The Digital Enterprise Software Suite helps to digitalize the entire Innovation value chain offering a holistic automation solution covering all major Industry 4.0 requirements / Production engineering and execution billion in investments since Product development From Vision to reality with a holistic portfolio of PLM software, Manufacturing Execution System and automation technology. Page 21

22 Industry 4.0 affects all Aspects of the industrial Value Chain Siemens focuses on selected domains Engineering, Design Tools & Simulation Customer Relationship Management Lifecycle Data Management (cpdm) for Product and Production Digital Manufacturing Global Communication Infrastructure Enterprise Resource Planning Manufacturing Operations Management Industrial Control Systems Supply Chain Management Asset Management Maintenance, Repair & Overhaul Factory Infrastructure Machinery Industrial Communication & Security Tools & Fixtures Enterprise IT Infrastructure Material Human Resources Public IT Infrastructure (Internet) Sensors & Actuators Domains covered by Siemens DF and PD portfolios Page 22

23 Siemens terms its way to Industry 4.0 the Digital Enterprise Comprehensive offering for discrete and process industries Design and engineering Operation Services Discrete industries Digital Enterprise Process industries Product design Production planning Production engineering Execution Services Product design Process and plant design Engineering comissioning Operation Services Page 23

24 Even if you knew what you needed to do, could you do it efficiently, flexibly and fast? Page 24

25 Totally Integrated Automation Driving the Digital Enterprise Software Suite for the Digital Enterprise Product Lifecycle Management and Enterprise Resource Planning Added value in all automation tasks Management Product design Product data management Production planning ERP Integrated Engineering Operations Manufacturing Execution System Industrial Data Management SCADA System Totally Integrated Automation Portal Line Monitoring Industrial Communication Control Engineering Framework rol Controller HMI IPC Communication Motion Control CNC Field Industrial Security Safety Integrated Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls Page 25

26 The Digital Enterprise Software Suite covers the entire value chain PLM Teamcenter Digital Enterprise Backbone (cpdm collaborative Product Definition Management) NX (CAD-CAE-CAM) Enterprise Level LMS (Simulation and Testing) Tecnomatix (DM Digital Manufacturing) LMS MES SIMATIC IT Manufacturing Execution System Management Level IBS Quality Management System IBS TIA TIA Portal Engineering Framework Plant Data Services Shop-floor SIMATIC/ SINUMERIK/ SINAMICS/ SIRIUS Product design Production planning Production engineering Production execution Service and support Page 26

27 Digitalization is also changing the way we innovate Page 27

28 Page 28

29 Current application scenarios for Industry 4.0 Including Use Case Definitions Plug and Produce Replacement and maintenance of complex equipment in large plants Changeable Factory Remote Assistence In-house and inter-company networking and integration User support in Production Systems Engineering mechatronic systems Engineering Workflow for system-of-system planning, production and commissioning Innovative product development Smarte Product Development for the smart Production Smart Engineering in production New production techniques, such as additive manufacturing Smart product development for the smart production Page 29

30 Current application scenarios for Industry 4.0 Including Use Case Definitions Smart Big Data Big Data approaches in an overarching network of suppliers and market partners Value Based Services Autotune (Self Optimization) Optimization of throughput, availability and quality in loosely coupled production lines Self-organizing adaptive logistics order-controlled production Predictive Data Analysis Applications and services for the dynamic optimization of the value chain Transparency and adaptability of delivered products Order-controlled production Resource optimization Repatriation of its physical components in a parent material cycle - reducing the pollutant emissions circular economy Page 30

31 The Digital Enterprise Software Suite as a core element for creating the Digital Enterprise On the road to the Digital Enterprise Digital Enterprise Software Suite Industrial Communication Industrial Security Industry Services Page 31

32 Werner von Siemens might have called it inventiveness for the common good. We call it Ingenuity for life. siemens.com Page 32

33 Thank You for your attention siemens.com/innovation