BACnet Automation Interface Module (Serial Version)
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1 General Information BACnet Automation Interface Module (Serial Version) Installation Sheet Model# AIM-BAC-SER The BACnet Automation Interface Module provides a communications link between the Greengate System lighting control panel and a system that uses the BACnet Protocol. This allows a BACnet based system to have the ability of turning On or Off relays or groups of relays within a Greengate System as well as get status from relays or switches. The BACnet Automation Interface Module is custom configured for your job site s needs as to what relays and groups it will control or monitor. Before You Begin The BACnet AIM ships without the motherboard installed in the enclosure unless the desired programming has been given to the factory prior to shipment. As each site is pre-configured, it will be necessary to provide technical support with the necessary programming information to ship the motherboard to the site. Please see the end of this document to obtain the paperwork that must be filled out for the configuration of this unit. The unit will be pre-configured for the protocol, baud rate and connection type for your site based on the information provided to us. A system integrator mapping table will be provided including a header for information on details on the configured protocol type, i.e. BACnet over Ethernet, BACnet over IP, BACnet over MS/TP or BACnet over ARCnet. Each BACnet AIM unit has the capability of commanding and monitoring a total of 200 points. Please note that your AIM unit has been preconfigured for your site s panels and desired points to command and monitor. Please refer to the systems integrator mapping table for the information on how the BACnet points relate to the Greengate lighting control points. This document describes the installation process for the AIM unit. Questions should be referred to Cooper Controls Technical Support Department. Getting Started. Do not discard these installation instructions. Please keep for future reference and operation information. 2. Use only as intended and at the listed voltage. 3. All installation and service must be performed by qualified personnel or service technicians.. Install in accordance with the National Electrical Code and any other codes which may apply. 5. Installation and wiring information contained in this document is based on industry-accepted standards and practices. If conflicts exist between these instructions and any applicable codes or ordinances, please contact Cooper Controls before proceeding with the installation. Mounting the AIM Unit. Choose a dry location convenient within 6 feet of the Greengate lighting controller that also has access to the BACnet network. 2. Mount the enclosure on a firm surface using the predrilled mounting holes. 3. Low voltage connections for the Greengate panel and the BACnet connection to the AIM enclosure should be done through conduit. Bring wiring in conduit through the left, top or upper right side. The lower right corner of the enclosure is reserved for the high-voltage power connection.. Remove all cuttings and dirt before providing power to the AIM unit. Wiring the AIM to the Greengate Panel Wiring Notes: Figure : Automation Interface Module in Enclosure. All low-voltage wiring must be run in separate conduit from line-voltage wiring. 2. Disconnect power from the AIM. 3. Connect the provided RJ to 5 position terminal block cable to the RS-232 com port on the lighting panel. Connect the pre-wired 5 position terminal block to the Port S2 position on AIM motherboard. Cooper Controls 203 Cooper Circle, Peachtree, GA
2 J CAN CAN TX RX L L2 P L3 POWER L L5 L6 L7 L8 L L2 L3 L L5 L6 L7 L8 L9 L9 L0 L2 STATUS L22 L23 L2 L25 L26 L27 L28 L29 L30 L3 L32 L33 L3 L35 L36 L37 ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC J5 CH7 CH8 CH9 CH20 CH2 CH22 CH23 CH2 CH25 CH26 CH27 CH28 CH29 CH30 CH3 CH32 J6 CH CH2 CH3 CH CH5 CH6 CH7 CH8 CH9 CH0 CH CH2 CH3 CH CH5 CH6 TB3 ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF ON +2 OFF REMOTE PWR TB2 VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC VDC +2 GND BLUE RED J BT85 Net + Net - Shield Gnd Rnet + Rnet - +2V Sense Gnd Rnet + Rnet - +2V 0/00 BaseT Ethernet Port E 00 LAN LINK BACnet Over ARCNET56 KBaud Local Access Rnet 2Vac, 2VA, A, Hz Use Copper Conductors Only Class 2 Ground 2V AC/DC Power On Off External Gnd Battery +3V Ext. Batt. Int. Batt. BT85 2 wire wire EIA-232 Signal Port S n/c Rx - DCD 2 (BMS Connection) n/c Rx + DTR 3 Net- Net+ 5 Tx Net+ Tx Rx Net- Rx n/c DTR n/c DCD Signal Gnd EIA-232 EIA-85 BT85 Port S2 (MFR Connection) BACnet Tx BACnet Rx Archive Valid Port S Tx Port S Rx Low Battery 3V Lithium Battery CR-23A Error Codes 0 = Download Required = Control Program Error 2 = RAM Full 3 = Comm Setup Error = System Error 8 = Formatting Module Status Power LED Enhanced Access on Rnet and Port S2 Chase = OK Blinking Dot = 'Run' Format On Off Default IP Address IP Address +00 Assigned Default MSTP on S Enable Disable Module Address (ARCNET, MSTP, IP) 0's 's PTP on S2 Enable Disable R 88FO E3900 TYPE: EIA-232 EIA w 85-w Open Energy Management Equipment Without Keypad Display 26Vdc, 0W, 0.A Option Comm Made in USA C PCI 2002 OEMPrtl Pro 2 3 A 5 6 B C * 0 # D REMOTE LOCAL Figure 2: Greengate LiteKeeper Panel Wiring to the AIM Wiring the AIM to the BACnet System The AIM has been pre-configured to a specific BACnet connection type per paperwork received from the site. Please install according to the type of BACnet that appears at the top of your mapping table. Wiring Notes. All low-voltage wiring is Class 2 wiring. 2. All low-voltage wiring must be run in separate conduit from line-voltage wiring. 3. Test all low-voltage wiring for shorts to AC ground before connection to the AIM unit.. Follow the manufacturer s recommendations for wire type and distance limitations for your BACnet system. Connecting the BACnet Network to the AIM. Disconnect power from the AIM. 2. Check all wiring for shorts and grounds prior to connection to the AIM unit. 3. Connect the BACnet connection see the following sections regarding the available BACnet configurations available. BACnet MS/TP BACnet MSTP is set up using the bit switches on the bottom of the AIM unit. If the factory has been notified that this type of connection is required, this will be pre-configured for the unit on site. The MS/TP port s default baud rate is of 76800kbps. Please check the mapping table paperwork for the AIM to check if a different baud rate setting has been configured per request at the site. Port S is used for a MS/TP connection. Check the communications wiring for shorts and grounds. Connect the communications wiring to Port S Network + and Network - terminals making certain to use the same polarity through the network segment. Verify that the port S jumper has been configured for a 2 wire RS-85 connection and the Dipswitch # has been turned ON to enable MSTP. BACnet PTP Please contact Technical Support regarding the possibility of doing a BACnet over PTP connection. BACnet over ARC56 The ARCnet port is located on the left side of the AIM unit. Check the communications wiring for shorts and grounds. Connect the communications wiring to the ARCnet port Network +, Network -, and Shield terminals making certain to use the same polarity through the network segment. BACnet over IP or over Ethernet The BACnet over IP or Ethernet connection is made to the top left corner of the AIM unit. Baud rates are auto-detect 0M/00Mbps. If using BACnet over IP, please refer to the Mapping Tables provided with the pre-configured unit to see what IP address has been assigned to the AIM. Page 2
3 Powering the AIM Unit. Connect the neutral wire to the wire with the appropriate color coding for the voltage being used: White/Black=20VAC 2. Connect the solid black wire to the dedicated branch circuit that is powering the transformer. 3. Module Status Indicator: This LED display in normal run condition will show a chase light that tracks around the outside of the display with a flashing red dot LED in the bottom right corner. If a number displays in this window, please contact Technical Support for further assistance.. Power indication LED. Power Switch Power Supply Wiring Figure 3: AIM Power Components LED indicator lights The AIM motherboard and the Greengate Interface board both have LED lights that can help with diagnostics. These are explained below. AIM Unit LEDs The AIM unit has LEDs for diagnostics in several locations on the board. This includes the LEDs on the front casing of the AIM unit as well as some LEDs next to various ports on the board and an LED display that may indicate error codes. Please refer to the following drawing that indicates the location of the LEDs and their functions. AIM Item Reference 0. AIM Diagnostic LEDs 2. Greengate Port Transmit and Receive LEDs 3. Greengate Port Connection to LiteKeeper. BACnet over ARCnet Connection Port. 5. BACnet over Ethernet or BACnet over IP connection. 6. AIM Power Connection 7. AIM Power Switch 8. BACnet over MSTP Connection to the AIM 9. Power Connection 0. Power Transformer. AIM Status Indicator LED Display. AIM Port S2 (Greengate Connection) Transmit and Receive LEDs. 2. AIM LED stack - the following LEDs are diagnostic indicators: Archive Valid - should be lit after a minute or two of the AIM being powered up. If this LED does not light up a few minutes after power up, please contact technical support. Port S TX and Port S RX - AIM port transmit and receive indicators for the MSTP port if being used. In addition, the top two LEDs will indicate the ARC56 TX and RX if ARCnet is being used. Page 3
4 Automation Interface Module (AIM) BACnet Worksheet Directions: Fill in section. Document the desired status and control points for the panel. Fill in Section 2 for the desired BACnet protocol parameters Section I Relay Outputs Local Contact Inputs Relay Check Relay Status Issue Relay Commands Notes Input Check Input Status Notes Lighting Control Relay Panel Information Job Name Panel Type Panel Name Panel Location OTHER INFORMATION: Page
5 Section II Automation Interface Module (AIM) Setup Information (Fill in on one sheet only) I will be using BACnet over IP configuration) IP Address Subnet Mask Default Gateway IP Address I will be using BACnet over Ethernet configuration. Please note the MAC address information of the unit will be provided on the final mapping table once the unit is configured) I will be using BACnet over ARC56 configuration) Desired ARCnet Address I will be using BACnet over MS/TP configuration) Desired MS/TP Address (must be between 0-99) What is the desired baud rate? What is the desired Max Master setting? (default is 27) Cooper Controls will provide a mapping table that will permit the BMS to control the lighting control system via BACnet points. Changes to the BACnet mapping is not permitted during site startup. Any changes to the BACnet mapping requested during or after site startup will result in an engineering services fee. Please Fax completed worksheets to Technical Support: Page 5
6 All products manufactured by Cooper Controls and identified with the Greengate brand are warranted to be free from defects in material and workmanship and shall conform to and perform in accordance with Seller s written specifications for a period of : Five (5) years from date of shipment for all occupancy sensors. Three (3) years from date of factory invoice for our hardware and software on Lighting Control Panels. We warranty all our standard relays for a period of 0 years from date of factory invoice. We guarantee the performance of our system to specifications or your money back. This warranty will be limited to the repair or replacement, at Seller s discretion, of any such goods found to be defective, upon their authorized return to Seller. This limited warranty does not apply if the goods have been damaged by accident, abuse, misuse, modification or misapplication, by damage during shipment or by improper service. There are no warranties, which extend beyond the hereinabove-limited warranty, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS. No employee, agent, dealer, or other person is authorized to give any warranties on behalf of the Seller or to assume for the Seller any other liability in connection with any of its goods except in writing and signed by the Seller. The Seller makes no representation that the goods comply with any present or future federal, state or local regulation or ordinance. Compliance is the Buyer s responsibility. The use of the Seller s goods should be in accordance with the provision of the National Electrical Code, UL and/or other industry or military standards that are pertinent to the particular end use. Installation or use not in accordance with these codes and standards could be hazardous. Cooper Controls 203 Cooper Circle, Peachtree, GA P/N:
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