SPIRA-TROL. DN15 to DN50. KE, KF and KL Two-port Control Valves
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1 Page 1 of 11 MNGMNT SYSTMS Cert. No. LRQ 9638 ISO 91 SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2 Description SPIR-TROL is a range of two-port single seat globe valves with cage retained seats conforming to N standard. These valves are available in three body materials in sizes ranging from DN15 to DN1. When used in conjunction with a pneumatic or electric linear actuator they provide modulating control or on / off service. SPIR-TROL valve characteristic - options: K qual percentage () - Suitable for most modulating process control applications providing good control at all flowrates. KF Fast opening (F) - For on / off applications only. KL Linear (L) - Primarily for liquid flow control where the differential pressures across the valve is constant. Important note: Throughout this document, reference has been made to the standard K control valve. With the exception of trim type, the K, KF and KL control valves are identical. SPIR-TROL valve options: PTF chevron seals Standard ellows / PTF () Suitable for thermal fluids Stem sealing ellows / graphite (C) Suitable for thermal fluids ellows / graphite Zero emissions and high temperature secondary seals (D) applications Graphite packing igh temperature applications Metal-to-metal 431 stainless steel - standard 316L stainless steel Seating Up to 2 C - PTF for Class VI shut-off Soft seating Up to 25 C - PTF for Class VI shut-off ard facing 316L stainless steel with Stellite 6 facing - for more arduous applications onnet Standard bonnet type xtended bonnet for large pipe lagging or hot / cold applications Trim Standard trim Low noise cage SPIR-TROL two-port control valves are compatible with the following actuators and positioners: lectric L35, L56 and L72 series Pneumatic PN1 and PN9 series PP5 (pneumatic) or P5 (electropneumatic) ISP5 (intrinsically safe electropneumatic) Positioners SP2is, SP4, and SP5 (microprocessor based electropneumatic) SP3 (digital communications) Refer to the relevant Technical Information sheet for further details. Sizes and pipe connections Technical data Plug design Parabolic Leakage Metal-to-metal Class IV Soft seal Class VI Rangeability 5:1 Travel DN15 to DN5 2 mm DN65 to DN1 3 mm Typical flow characteristic s Local regulations may restrict the use of this product to below the conditions quoted. In the interests of development and improvement of the product, we reserve the right to change the specification without notice. Copyright 21 Flow % 1 5 Fast opening 5 Valve opening % Linear qual percentage Type ody material Connections Size range K43 Cast steel Flanged PN25, PN4, JIS 2 and KS 2 DN15, DN2, DN25, DN32, DN4, DN5, DN65, DN8 and DN1 K61 Stainless steel Screwed SP DN15, DN2, DN25, DN32, DN4 and DN5 K63 Stainless steel Flanged PN25, PN4, JIS 2 and KS 2 DN15, DN2, DN25, DN32, DN4, DN5, DN65, DN8 and DN1 K71 SG iron Screwed SP DN15, DN2, DN25, DN32, DN4 and DN5 K73 SG iron Flanged PN16, PN25, JIS 1 and KS 1 DN15, DN2, DN25, DN32, DN4, DN5, DN65, DN8 and DN1 Note: The PN16 flanges for the DN65 K73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request. 1
2 Page 2 of 11 Materials Type No. Part Material K43 K61 K63 K71 K73 1 ody Cast steel S N 1213 GP24G+N (1.619N) 2 onnet DN15 to DN5 Forged steel N P35G DN65 to DN1 Cast steel S N 1213 GP24G+N (1.619N) 2a onnet extension Cast steel S N 1213 GP24G+N (1.619N) 2b ellows Stainless steel 3 Stem lock-nut Stainless steel 1 ody Stainless steel DIN GX5 CrNiMO onnet Stainless steel DIN GX5 CrNiMO a onnet extension Stainless steel DIN GX5 CrNiMO b ellows Stainless steel 3 Stem lock-nut Stainless steel 1 ody SG iron N-GJS-4-18u-LT 2 onnet SG iron N-GJS-4-18u-LT 2a onnet extension Cast steel S N 1213 GP24G+N (1.619N) 2b ellows Stainless steel 3 Stem lock-nut Stainless steel 2c xtended bonnet Stainless steel ISI 316L 4 onnet gasket Reinforced exfoliated graphite 5 Seat retainer Stainless steel 316L 6 Valve seat ring Stainless steel 7 Seat gasket Reinforced exfoliated graphite 8 Valve plug and stem Stainless steel 9 * Lower stem guide Glass filled PTF 1 Lower stem wiper PTF 11 * Packing guard washer Stainless steel 316L 12 * Spring Stainless steel 13 Packing spacer Stainless steel 316L 14 * Chevron packing set PTF ll 15 * Outer 'O' ring Viton versions 16 * Upper stem guide Glass filled PTF using 17 * Inner 'O' ring Viton PTF 18 Gland nut Stainless steel seals 19 Scraper ring PTF 2 ctuator clamp nut Plated carbon steel 21 ellows assembly Stainless steel ISI 316Ti + 316L 22 onnet extension gasket Reinforced exfoliated graphite 23 Top plate (used on bonnet extension only) Stainless steel 316L 24 Lower spindle bearing housing Stainless steel 316L 25 Lower spindle bearing Stellite 6 or stainless steel for K /73 26 Spindle lock and anti-rotation nut Stainless steel 316L Standard K4_ and K7_ Steel S 3692 Gr bonnet nuts K6_ Stainless steel DIN ISO igh temperature K4_ and K7_ Stainless steel DIN ISO bonnet nuts K6_ Stainless steel DIN ISO Standard K4_ and K7_ Steel S 3692 Gr bonnet studs K6_ Stainless steel DIN ISO igh temperature K4_ and K7_ Steel DIN ISO bonnet studs K6_ Steel DIN ISO Not Shown * Graphite packing 9 16 Upper and lower stem guide Stellite 6 14 Grafoil packing Graphite rings igh temperature 11 packing Not used SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
3 Page 3 of 11 K valve with graphite packing K valve with extended bonnet () DN15 - DN1 K with bellows seal () and (C) c xtended bonnet () 16 K valve with PTF packing a 2b K valve with bellows seal (D) SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
4 Page 4 of 11 Pressure/ temperature limits - Valve body Notes: K43 (Cast steel) K61 K63 (Stainless steel) K71 K73 (SG iron) The product must not be used in this region. igh temperature packing is required for use in this region. igh temperature bolting and packing is required for use in this region. 1. Where the process fluid temperature is sub-zero and the ambient temperature is below +5 C, the external moving parts of the valve and actuator must be heat traced to maintain normal operation. 2. When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown below PTF -28 Graphite Pressure / temperature limits - ellows Note: When selecting a valve with a bellows sealed bonnet, the pressure / temperature limits of the bellows must be read in conjunction with the valve pressure / temperature limits shown above ellows ellows C ellows D SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
5 Page 5 of 11 Pressure/ temperature limits K4_ PN4 ody design conditions K6_ PN4 K7_ PN25 K4_ 4 bar 5 C Maximum design pressure K6_ 36.4 bar 5 C K7_ 25 bar 12 C K4_ 4 C Maximum design temperature K6_ 4 C K7_ 35 C K4-1 C Minimum design temperature K6_ -5 C K7_ -1 C Standard packing PTF chevron 25 C PTF soft seat (G) 2 C PK soft seat (K) 25 C Maximum operating temperature igh temperature packing () 4 C xtended bonnet () with PTF chevron 25 C xtended bonnet () with graphite packing 4 C ellows (See bellows pressure / temperature rating on page 4) 4 C K4-1 C Minimum operating temperature PTF packing -28 C K6_ Note: For lower operating temperatures Graphite packing -5 C consult Spirax Sarco. K7_ -1 C Maximum differential pressures: See relevant actuator Technical Information sheet Maximum cold hydraulic test pressure of: K4_ 6 bar g Warning: If the valve is fitted with a bellows it must be removed if hydraulic K6_ 6 bar g testing is to be done. K7_ 38 bar g Kvs values Nominal size Size DN15 DN2 DN25 DN32 DN4 DN5 DN65 DN8 DN1 Travel 2 mm 3 mm qual % Full port Reduced trim 1 Linear Fast opening qual % Linear Standard Reduced trim 2 qual % trims Linear Reduced trim 3 Reduced trim 4 Reduced trim 5 qual % Linear qual % Linear qual % Linear Micro flute Travel 2 mm 3 mm Low noise trim Full port Reduced trim 1 Linear Reduced trim 2 Linear SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
6 Page 6 of 11 Dimensions for the SPIR-TROL (approximate) in mm 1 C C1 D Screwed Flanged* Screwed Screwed Flanged xtended ellows Thread Valve SP PN16, PN25 and PN4 SP SP PN25 and PN4 bonnet sealed size JIS 1 JIS 2 bonnet KS 1 KS 2 DN DN DN DN M8 DN DN DN DN M12 DN Note: The PN16 flanges for the DN65 K73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request. D D D C C1 Screwed version 1 Flanged version ellows sealed or extended bonnet version Weights for the SPIR-TROL (approximate) in kg dditional bellows Valve size K43 K61 K63 K71 K73 and extended bonnet DN DN DN DN DN DN DN DN DN SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
7 Page 7 of 11 Dimensions / weights for the PN actuator range (approximate) in mm and kg ctuator range F G J ctuator Weight With handwheel PN15 and PN PN16 and PN PN91 and variants PN91R and variants PN92 and variants PN92R and variants PN932 and variants PN932R and variants PN933 and variants PN933R and variants F J ctuator G Dimensions / weights for the L actuator range (approximate) in mm and kg ctuator range F G Weight L x L35 S 135 x L35 SR 135 x L56_ L561_ L562_ L563_ L564_ L565_ L56_ L72 series SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
8 Page 8 of 11 Spare parts SPIR-TROL The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. vailable spares - K, KF and KL ctuator clamping nut Gasket set (Non-bellows sealed), G Stem seal PTF chevrons C kits PTF to Graphite conversion kit C1 Graphite packing * qual percentage trim D, Plug stem Fast opening trim and seat kit D1, Linear trim D2, PTF or PK Soft seat seal * Specify if reduced trim. C1 C D1 D2 ow to order spares lways order spares by using the description given in the column headed 'vailable spares', and state the size and type of valve including the full product description of the product. D xample: 1 - PTF stem seal kit for a Spirax Sarco DN25 SPIR-TROL two-port K43 PTSUSS.2 Kvs 1 control valve. ow to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. Soft seat arrangement G SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
9 Page 9 of 11 Spare parts SPIR-TROL with bellows seal (Type and C) DN15 to DN1 The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. vailable spares - K and L series C1 C ctuator clamping nut Gasket set (ellows sealed), G Stem seal PTF chevrons C kits PTF to Graphite conversion kit C1 Graphite packing * qual percentage trim D3, Plug stem Fast opening trim and seat kit D4, Linear trim D5, ellow seal assembly F PTF soft seal * Specify if reduced trim. ow to order spares lways order spares by using the description given in the column headed 'vailable spares', and state the size and type of valve including the full product description of the product. F xample: 1 - PTF stem seal kit for a Spirax Sarco DN25 SPIR-TROL two-port K43 TSUSS.2 Kvs 1 control valve. ow to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. D4 D5 Soft seat arrangement D3 G SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
10 Page 1 of 11 Spare parts SPIR-TROL with bellows seal (Type D) The spare parts available are shown in solid outline. Parts drawn in broken line are not supplied as spares. Note: When placing an order for spare parts please specify clearly the full product description as found on the label of the valve body, as this will ensure that the correct spare parts are supplied. vailable spares - K_, KF_ and KL_ ctuator clamping nut Gasket set (ellows sealed) Stem seal kit Graphite secondary seal and gasket set * qual percentage trim Plug stem Fast opening trim and seat kit Linear trim ellows seal assembly PTF or PK soft seat seal * Specify if reduced trim., G D3, D4, D5, F ow to order spares lways order spares by using the description given in the column headed 'vailable spares', and state the size and type of valve including the full product description of the product. xample: 1 - PTF stem seal kit for a Spirax Sarco DN25 SPIR-TROL two-port K43 TSUSS.2 K vs 1 control valve. ow to fit spares Full fitting instructions are given in the Installation and Maintenance Instructions supplied with the spare. F D4 D5 D3 Soft seat arrangement G SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
11 Page 11 of 11 SPIR-TROL selection guide: Valve size Valve series Valve characteristic Flow direction ody material Connections Stem sealing Seating Type of trim Trim balancing onnet type olting DN15, DN2, DN25, DN32, DN4, DN5, DN65, DN8 and DN1 K = K series 2-port control valve = qual percentage F = Fast opening L = Linear T = Flow over plug (not available for low noise trim) lank = Flow under plug 4 = Carbon steel 6 = Stainless steel 7 = SG iron 1 = Screwed 3 = Flanged P = PTF = ellows / PTF chevron seals C = ellows / Graphite seals D = ellows / Graphite secondary seals = Graphite T = 431 stainless steel G = PTF soft seat K = PK soft seat S = 316L stainless steel W = 316L with stellite 6 facing S = Standard trim P = Low noise cage U = Unbalanced S = Standard = xtended (not available if bellows seal selected) S = Standard = igh temperature DN25 K 4 3 P T S U S S Series 2 =.2.2 K vs To be specified Kvs 1 Connection type To be specified Please note: The PN16 flanges for the DN65 K73 sizes have 4 bolt holes as standard; 8 bolt holes are available on request. Flanged PN4 Selection example: DN25 - K 4 3 P T S U S S.2 - Kvs 1 - Flanged PN4 ow to order xample: 1 off Spirax Sarco DN25 SPIR-TROL K43PTSUSS.2 Kvs 1 two-port control valve having flanged PN4 connections. SPIR-TROL DN15 to DN1 K, KF and KL Two-port Control Valves TI-P374-1 C Issue 2
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