Industrial Automation & Control (SA) (Pty) Limited
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1 Industrial Automation & Control (SA) (Pty) Limited 48A Apex Rd West Apex Industrial Sites Benoni, 1501 Telephone : +27 (0) Fax : +27 (0) sales@iac-sa.co.za sa.co.za
2 Our Office Building Benoni
3 Tiprow Controls (Pty) Ltd 900 Square Metre Manufacturing Area
4 Our Head Office in Newport Wales
5 Who are IAC? o Origin Black Clawson International Ltd (BCI) a manufacturer of machinery for the Paper Industry. o UNIDAC Division - Established 1967 to provide BCI with in-house drives and control capability. o In May 2000 IAC purchased the UNIDAC Division.
6 What we do o IAC considers itself to be the leading UK independent supplier of Variable Speed Drive systems. o Control & Safety (TUV Certified) Engineers. o Over 500 Man Years of Design Experience. o IAC design, manufacture, test, install, and commission turnkey projects involving control and instrumentation. o IAC South Africa was opened in January 2006 and in March 2010 Tiprow Controls, a manufacturer of MCCs, desks and control panels with over 25 years experience was acquired.
7 Key Suppliers o Authorised Systems Integrator s for all major world wide manufacturers of Drives, PLC s, MCC s and Distribution Boards. o Full backing of the major Suppliers support services. o Our engineers are fully trained in the use of the suppliers Drive, PLC, SCADA & HMI Products.
8 IAC Quality o IAC s Quality Management System has been approved since 1993 and we currently hold certification to ISO 9000/2000.
9 System Integration Variable Speed Drive Systems PLC Systems SCADA Systems Motor Control Centres Distribution Boards EEx Control Panels Motion Control Systems Transformer Rectifiers Control & Instrumentation
10 AC Drive Systems
11 DC Drive Systems
12 Motor Control Centres
13 PLC, Scada, HMI & DCS Systems
14 UK Blast Furnace Skip Hoist DC Drives System and Advant AC450 Dual Processor PLC with Dual Redundant S800 I/O. The Furnace PLC System included a Furnace Masterbus Network SCADA System.
15 ITW Foils, UK, Plastic Coating Line SSD AC Drive (Common DC Link) System utilising 890 Controllers with SSD Link System, new Desks & HMI s.
16 UK BOS Plant Main Converter Tilter Drives Turnkey Project DC Drive System for Converter Tilt Drives including new Transformers and Dual Redundant DSC800 DC Drives and Rockwell Control Logix PLC Control System.
17 Wagon Unloading System, Pelletizing Plant Iran Siemens AC Drive System for Wagon Positioner Drives with Form 4 MCC, ABB AC800M PLC Control System, Main Control Desk with HMI System.
18 SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U SIEMENS SIMATICS5-100U UK, Electrolytic Tinning Line Complete ETL DC Drive System utilising 590 Converters, PLC, 800 Amp AEG Regulators & ifix SCADA. Entry/Process LTAC Panel HMI Entry Pulpit Client Runtime Leveller SetUp Client Runtime PLC Control Room Server Mirrors Pulpit Client Runtime Process/Exit Pulpit Client Runtime PLC Control Room Engineering Station Process/Exit LTAC Panel HMI SNP Ethernet TCP/IP SNP N80 Entry/Process Section LTAC PLC Welder PLC N80 (Responsibility of Corus) Entry Section PLC Leveller Section PLC N80 Weld Tracking N80 PLC N80 Process Section PLC AC Regulator PLC Exit Section PLC N80 Process/Exit Section LTAC PLC Entry Area Remote I/O Leveller Thread Up Desk Remote I/O Process Area Remote I/O Exit Area Remote I/O Devicenet ESP ESP ESP Devicenet Profibus Devicenet ESP LINK Rack Leveller Lubrication & Hydraulic Remote I/O LINK Rack LINK Rack LINK Fibre Optic Network LINK Fibre Optic Network LINK Fibre Optic Network Gemstart CCU's 590+ DC Drives Leveller Leveller Trimline LTAC DC Drives Helper AC Drives 590+ DC Drives AC Regulators 590+ DC Drives Helper AC Drives
19 Qinhuangdao Port, Peoples Republic of China Siemens 4Q AC Drive System for Car Positioner & Tippler Drives with Form 4 MCC c/w simocodes, Rockwell PLC Control System, Main Control Desk with SCADA System.
20 Nikkei Siam, Thailand, Cold Mill Sinamics AC Drive (Common DC Link) System utilising Simotion Controllers for Coiler & Position Software, Rockwell PLC with Panel View+ HMI s & RS View SCADA.
21 Columbus, South Africa, Stainless Steel Pickle Line AP2 AC Drive System utilising Siemens Active Front End (AFE) with 28 off DC-AC Converters, Siemens S7-400 PLC & Wonderware SCADA.
22 Columbus, South Africa, Stainless Steel Pickle Line AP1. Extension included engineering, supply, installation and cabling of 9 new Siemens AC drives, Simoreg starters, ET200 I/O and PCS7 PLC modifications. The system engineering was performed by our team at Newport, all the drive and PLC panels were built and tested in South Africa and a local contractor supplied and installed all new cabling. Overall project management and liaison with all parties was carried out by our South African Office
23 Upgrade of drives and PLC on Cold Mill at Hulamin Existing ABB DC Drives on mill stand and coilers were upgraded, new ABB PLC added and all helper drives replaced with ABB Inverter drives All engineering of drives and PLC done by our Newport engineers, DC drive suite built in Newport, South Wales Manufactured in our Tiprow workshops were; All AC drive panels 4 off Remote I/O interface panels 3 Multi Motor Control Centres 2 Pulpit control desks 4 Operator control desks
24 Upgrade of drives and PLC on Hot Mill at Hulamin Existing ABB DC Drives on mill stand and coiler were upgraded, new QUANTUM PLC added and all other drives replaced with latest ABB Inverter and DC converters drives All engineering of drives and PLC done by our Newport engineers, DC drive suite built in Newport, South Wales Manufactured by our Tiprow Controls workshops were; All AC drive panels 2 Pulpit control desks 1 Operator control desks 2 off Remote I/O interface panels 2 Multi Motor Control Centres
25 Thamesteel, 120 m/sec Rod Mill Complete Drive & Control System upgrade on a Rod Mill utilising ABB DC Drives & Siemens S7 PLC with Intouch SCADA. Simotion Position Control on Layhead & Shear.
26 Dupont, Luxembourg, Tyvek Process Line Process line driven by Siemens Masterdrive Modules connected on a common DC link fed from a fully regenerative converter rectifier, GE Fanuc PLC and Cimplicity SCADA.
27 Dean Dyball, Pont-Y-Werin Bridge, Cardiff Bay Bascule Bridge Control System with Safety (SIL 2) PLC Control, MCC, HMI, CCTV and Audio Systems all integrated on a 1.4kM Wireless Dual Frequency Control Network.
28 Shenhou Aluminium, China, Foil Mill Complex Three Foil Mill Complex utilising ABB DC Drive System integrated with Siemens S7 PLC & WinCC SCADA. Communications included Profibus, Ethernet and Web Access
29 Corus, UK, 690 Volt 1.8MW Fan Drive ABB Inverter Drive & Siemens Motor saves 11K per Week in Energy Costs. Turnkey Project provided including new Transformer, Motor, HV Modifications & Installation.
30 SCADA Systems
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