INSTALLATION INSTRUCTIONS

Transcription

1 INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII S 2003 ELEMENT Issue Date DEC 2002 PARTS LIST Fog Light Kit (sold separately) P/N 08V31-SCV Fog lights Switch harness TOOL AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm socket File Drill 3 mm and 20 mm Drill bits Utility knife Diagonal cutters Pushpin Hacksaw blade Clip remover Illustration of the Fog Lights Installed on the Vehicle Fog light harness FUSE CASE (20A) Relay FOG LIGHT Fuse label RELAY 20 Wire ties K 13 Wire ties with clip INSTALLATION 8 Self-tapping screws Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. Fog Light Switch Kit (sold separately) P/N 08V31-SCV-110A (black) P/N 08V31-SCV-120A (gray) Switch NOTE: This installation instruction shows the left fog light being installed; the same procedure applies to installing the right fog light. 1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons. 2. Disconnect the negative cable from the battery. 08V31-SCV American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 1 of 13

2 Installing the Fog Light 3. Open the hood and remove the radiator cover (five clips). CLIP 5. Inside the front bumper, locate the three marks on the fog light housing on the left side. Using a pushpin, pierce the bumper at the center of each mark. While wearing eye protection, drill a 3 mm pilot hole then finish with a 20 mm hole through the bumper at the center of each mark. FRONT BUMPER PUSHPIN RADIATOR COVER K 4. Remove the front bumper (seven clips at the top, six clips and four stepped bolts at the bottom and one self-tapping screw on each side). DRILL BITS (First drill with a 3 mm bit, and finish with a 20 mm bit). HOUSING CLIPS (7) MARKS (3) K 6. While being careful not to scratch the bumper, use a hacksaw blade to cut out the marked area from the front bumper along the inside of the scribed line and the groove on the back. Remove all burrs from the edges of the cutout. FRONT BUMPER Cut out. SCRIBED LINE SELF- TAPPING SCREWS (2) CLIPS (6) STEPPED BOLTS (4) K GROOVE FRONT BUMPER Cut out. SECTIONAL VIEW K 2 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

3 7. Inside the front bumper, slide the fog light into the cutout you made, and secure it with four selftapping screws. 11. Loosen the ground bolt that fastens the vehicle ground terminal and secure the fog light harness ground terminal using this ground bolt. FRONT BUMPER 8. Repeat steps 5 thru 7 to cut the bumper and install the fog light on the right side of the bumper. Routing the Fog Light Harness 9. Starting under the left headlight, route the fog light harness 1-pin connector and ground terminal through the hole in the front bulkhead. BLUE TAPE SELF-TAPPING SCREWS (4) K 1-PIN GROUND TERMINAL GROUND TERMINAL GROUND BOLT K 12. Secure the fog light harness 1-pin connector and the fog light harness to the vehicle harness with one wire tie. Do not secure the 1-pin connector to the SRS harness with the wire tie. 1-PIN VEHICLE 1-PIN LEFT FRONT BULKHEAD PANEL K 10. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the 1-pin connector. Connect the 1-pin connector you just freed to the fog light harness 1-pin connector. SRS K 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 3 of 13

4 13. Behind the front side frame, route the fog light harness 2-pin connector (short end) down, and out through the clearance between the side frame and front bumper beam. Attach the wire tie with clip to the fog light harness at the green tape, then push the clip into the hole in the side frame. 15. Continue routing the fog light harness 2-pin connector forward, then down to the bottom of the front side frame along the outside of the right bulkhead side stay. LEFT FRONT SIDE FRAME RIGHT BULKHEAD SIDE STAY FRONT BUMPER BEAM 2-PIN (SHORT END) WITH CLIP GREEN TAPE K 14. Route the fog light harness 2-pin connector (long end) up along the bulkhead side stay, then along the vehicle harness behind the front bulkhead upper frame. 2-PIN FRONT SIDE FRAME K FRONT BUMPER BEAM 16. Align the green tape on the fog light harness (closest to the connector) with the hole in the front lower cross member, then secure the harness to the hole with the wire tie in the area shown. FRONT BULKHEAD UPPER FRAME VEHICLE GREEN TAPE K K FRONT LOWER CROSS MEMBER 4 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

5 17. Attach the three wire ties with clips to the fog light harness at the green tapes, then push the clips into the holes in the bulkhead side stay. Further secure the fog light harness to the vehicle harness with two wire ties in the areas shown. 18. Secure the fog light harness to the vehicle harness with six wire ties in the areas shown. RIGHT BULKHEAD SIDE STAY K GREEN TAPE If the vehicle is equipped with an engine block heater: K WITH CLIP (3) Secure the engine block heater and fog light harnesses to the bulkhead side stay with the wire ties on the engine block heater harness and two wire ties with clips on the fog light harness. WITH CLIP ON 19. Secure the fog light harness to the holes in the bulkhead side stay and the side frame with four wire ties with clip. FOG LIGHT LEFT BULKHEAD SIDE STAY WITH CLIP LEFT FRONT BULKHEAD WITH CLIP RIGHT BULKHEAD SIDE STAY WITH CLIP LEFT FRONT SIDE FRAME K 20. Secure the fog light harness to the front bulkhead area with the wire tie with clip, and to the vehicle harness with one wire tie. 21. Secure the fog light harness to the hole under the front side frame with one wire tie with clip. ON ENGINE BLOCK HEATER ENGINE BLOCK HEATER K 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 5 of 13

6 22. While holding the front bumper near the front of the vehicle, plug the fog light harness 2-pin connectors into the 2-pin connectors from the fog lights. Reinstall the front bumper. 2-PIN 24. Remove the center dashboard lower cover (two expansion clips, two clips and four retaining tabs). NOTE: This illustration shows the center lower cover with subwoofer. Remove the center lower cover without subwoofer the same way. RETAINING TABS (4) 2-PIN 2-PIN EXPANSION CLIPS (2) FRONT BUMPER Routing the Switch Harness K 23. Remove the driver s dashboard lower cover, turn the knobs clockwise, then pull the cover out toward you to release the six retaining tabs. CLIPS (2) CENTER DASHBOARD LOWER COVER K DRIVER S DASHBOARD LOWER COVER RETAINING TABS (6) KNOB K 6 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

7 25. Starting from behind the instrument panel, route the switch harness 8-pin connectors down along the vehicle harness. On the left of the instrument panel frame, unplug the vehicle 8-pin connectors (gray), and plug the switch harness 8-pin connectors in between the switch harness connectors and the vehicle connector. INSTRUMENT PANEL VEHICLE 8-PIN (GRAY) INSTRUMENT PANEL FRAME 27. Locate the 1-pin connector blue-taped to the vehicle harness and remove the blue tape to free the connector. Plug the vehicle harness 1-pin connector into the switch harness 1-pin connector (blue/red). VEHICLE 1-PIN VEHICLE BLUE TAPE VEHICLE (Cruise control system equipped only.) 8-PIN K 26. Slide the switch harness 8-pin connector onto the holder on the vehicle 8-pin connector (gray). 1-PIN (BLUE/RED) K 28. At the fuse box, plug the switch harness 1-pin connector (white/red) into the fuse box in the location shown. 8-PIN FUSE BOX 1-PIN (WHITE/RED) HOLDER VEHICLE 8-PIN (GRAY) K 1-PIN CONNECTING PORT K 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 7 of 13

8 29. On A/T only: Unplug the vehicle 6-pin connector from the fuse box. Remove and discard the dummy connector from the 6-pin connector blacktaped to the switch harness. Plug the switch harness 6-pin connectors in between the fuse box and the vehicle connector. 31. Unplug the vehicle 12-pin connector from the fuse box and plug the switch harness 12-pin connectors in between the fuse box and the vehicle connector. VEHICLE 12-PIN VEHICLE 6-PIN (A/T only) 6-PIN DUMMY (Discard.) FUSE BOX FUSE BOX 6-PIN FUSE BOX 12-PIN PORT 12-PIN K FUSE BOX 6-PIN PORT 30. On M/T only: Plug the switch harness 6-pin connector into the fuse box K 32. Attach the fuse label (20A) to the fuse case on the switch harness. 33. From under the steering shaft, route the switch harness 5-pin connector to the left from behind the knee bolster. FUSE BOX 6-PIN COVER 5-PIN (Discard.) STEERING SHAFT K FUSE CASE ON FUSE LABEL (20A) KNEE BOLSTER K 34. Remove the switch cover from the instrument panel, and pull the switch harness 5-pin connector out through the hole. 8 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

9 35. Plug the relay into the switch harness relay block, then slide the relay block onto the instrument panel bracket stay. 37. Attach a wire tie with clip to the switch harness at the green tape, then push the clip into the hole in the steering hanger lower bracket. WITH CLIP INSTRUMENT PANEL BRACKET STAY 36. Align the green tape on the switch harness with the vehicle harness clip, then secure the switch harness to the vehicle harness with the three wire ties in the areas shown. NOTE: If the vehicle is not equipped with a cruise control switch, attach the wire tie with clip to the switch harness. Push the switch harness clip from the wire tie with clip into the hole in the instrument bracket. INSTRUMENT PANEL BRACKET RELAY RELAY BLOCK Without cruise control switch With cruise control switch K WIRE TIE STEERING HANGER LOWER BRACKET WIRE TIE WITH CLIP GREEN TAPE WIRE TIE K 38. Secure the switch harness to the vehicle harness and to the hole in the steering hanger lower bracket with two wire ties and one wire tie with clip. Move the steering wheel up and down to confirm that the switch harness is not being pulled. Readjust if necessary. WITH CLIP VEHICLE CLIP GREEN TAPE WIRE TIE WIRE TIE K 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 9 of 13

10 39. Secure the switch harness to the vehicle harness with two wire ties in the areas shown. WIRE TIE K 41. Check that all wire harnesses are routed properly and all connectors are plugged in. 42. Reinstall all removed parts. Check that all clips and fasteners are installed securely. 43. Reconnect the negative cable to the battery. 44. Reset the clock, and reset the radio station presets. NOTE: Whenever the battery is disconnected, the driver s window AUTO function is disabled. 45. Start the engine. Push down on the driver s window switch until the window is fully open. 46. Pull up on the driver s window switch to close the window completely, then hold the switch for 2 seconds. 47. Lower and raise the window to check the operation of the driver s window AUTO function. 40. Plug the switch harness 5-pin connector (blue) into the switch, then install the switch in the hole in the instrument panel. INSTRUMENT PANEL USE AND CARE How to Operate Fog Lights Turn the light switch to the position (headlights on low beam). Press the fog light switch (indicator is on). The fog light lenses can cloud when the outside temperature is cold; this is a normal condition. 5-PIN (BLUE) K 10 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

11 Fog Light Aiming Adjustment Adjust the aiming according to local laws and regulations. To adjust, turn the aiming adjustment screw in or out until the correct aiming is obtained. 2. Remove the fog light connectors from the bracket stay, then unplug the connectors. Remove the fog light. BRACKET STAY AIMING ADJUSTMENT SCREW To lower To raise K PHILLIPS SCREWDRIVER K 3. Remove the fog light rear cover (five screws). Replacing the Fog Light Bulb 1. Loosen the upper right screw on the fog light. Lift the fog light up, then pull it out toward you. SCREWS (5) AIMING ADJUSTMENT SCREW UPPER RIGHT SCREW (Loosen.) REAR COVER K HOOK K 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 11 of 13

12 4. Remove the retainer spring, and pull out the bulb and socket as a unit. BULB RETAINER SPRING HOOK 5. Install the new bulb into the socket. Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H3 Halogen Light Bulb P/N SB M1 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with denatured alcohol or a mild detergent solution. Align the tab on the fog light with the cutout when installing the new bulb. If it is not aligned, the fog light may annoy oncoming drivers. NEW BULB CUTOUT TAB 6. Reinstall the removed parts in the reverse order of removal. Check that the wire harnesses are not pinched. Make sure to tighten the screws securely. 12 of 13 AII (0212) 2002 American Honda Motor Co., Inc - All Rights Reserved.

13 CIRCUIT DIAGRAM HOT AT ALL TIMES FRONT FOG LIGHT WHT/ RED 20A HOT WITH HEADLIGHT IN HEAD RED/YEL Switch 1 = Switch Illumination 2 = Indicator HOT WITH HEADLIGHT IN PARK OR HEAD RED/BLK 1 2 Fog Light Fuse WHT RED RED/BLU Illumination Control Fog Light Relay BLU/RED 1 2 Dimmer Switch 1: Low 2: High RED/WHT Front Fog Lights BLK OFF BLK YEL BLACK YELLOW LT BLU BRN LIGHT BLUE BROWN BLU BLUE ORN ORANGE GRN GREEN PNK PINK LIGHT RED RED GRY GRAY OFF Low Hi WHT WHITE LT GRN LIGHT GREEN OFF ON ON 2002 American Honda Motor Co., Inc - All Rights Reserved. AII (0212) 13 of 13