Basics of Metal Cutting Materials Metal Manufacturing 140 Trainees will be assessed on each of the topics in the objectives.

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1 Course Title: Beginning Machine Shop Description: Trainees will become familiar with all safety aspects involved with working in a machine shop/manufacturing environment and learn the basic skills necessary for success in CNC machining. Objectives: Become proficient in basic shop math, safety procedures and practices and OSHA requirements Week 1 Objectives Assignments/Activities MCHN 1201 Materials Intro to Materials 100 Trainees will become familiar with the properties of the 40 Hours Classroom/Lab metals they will be machining. Materials Structure of Metals 110 Properties of Materials Materials Mechanical Properties of Metals 120 Trainees will learn fundamentals of the machines and lubricants they will be using in the Metal Cutting process. Properties of Machines Materials Physical Properties of Metals 130 Basics of Metal Cutting Materials Metal Manufacturing 140 Trainees will be assessed on each of the topics in the objectives. Basic Grinding Materials Metal Classification 150 Trainees will perform metal cutting with a variety of cutting machines using several different metals. Basics of Manual Mill Mechanical Systems Forces of Machines 110 Mechanical Systems Lubricant Fundamentals Classroom Hours Metal Cutting Metal Removal Processes Lab Hours Metal Cutting Safety for Metal Cutting 115 Metal Cutting What Is Cutting? 120 Metal Cutting Machines for Metal Cutting 130 Metal Cutting Cutting Processes 140 Metal Cutting Cutting Variables 200 Metal Cutting Cutting Fluids 210 Metal Cutting Cutting Tool Materials 220 Metal Cutting Carbide Grade Selection 230 Metal Cutting Tool Geometry 240 Course Title: Basic Milling Operations Course Description: Trainees will receive instruction in basic milling, cutting, drilling, grinding, lubricants for cutting and the properties of metals Objectives: Trainees will understand cutting processes, properties of metals, and the relationship with this information has with the manufacturing process Week 2 Objectives Assignments/Activities Basic Milling Operations Metal Cutting Drill Geometry 247 Trainees will become familiar with the properties of the metals they will be machining. they will be using Metal Cutting ANSI Insert Selection 250 Trainees will learn fundamentals of the machines and lubricants

2 in the Metal Cutting process. Metal Cutting Tool holders for Turning 260 Trainees will be assessed on each of the topics in the objectives. machines using Metal Cutting Speed and Feed Selection 300 Trainees will perform metal cutting with a variety of cutting several different metals. Metal Cutting Optimizing Insert Life 305 Metal Cutting High-Speed Machining 310 Metal Cutting Milling Geometry 245 Week3 Objectives Assignments/Activities Continued What Is Grinding? 110 Trainees will study and take assessments on grinding principles, equipment and processes. subsequent labs. while working on Grinding Processes 120 Grinding Variables 200 Grinding Wheel Materials 210 Grinding Wheel Geometry 220 Dressing and Truing 230 Surface Grinder Operation 240 Trainees will apply these principles to work objectives in Trainees will continue to work on milling and turning projects this material. Week 4 Objectives Assignments/Activities shop Inspection Basic Measurement 110 Trainees will become familiar with inspecting work in the machine equipment. Inspection Linear Instrument Characteristics 115 Trainees will learn Workholding techniques, procedures and mill. manual mill Inspection Surface Measurement 140 Inspection Intro to GD&T 200 Inspection Calibration Fundamentals 210 Inspection Hole Inspection 240 Inspection Thread Inspection 250 Inspection Interpreting GD&T 310 Inspection Hardness Testing 260 Trainees will learn the basics of manual machining on the lathe and Trainees will be assessed on each of the topics in the objectives. Trainees will begin lab projects with Workholding devices, the and the manual lathe. Inspection Inspecting with Optical Comparators 230 Workholding Intro to Workholding 104 Workholding Supporting and Locating Principles 106 Workholding Locating Devices 107 Workholding Clamping Basics 108

3 Workholding Chucks, Collets, and Vises 110 Workholding Fixture Body Construction 200 Workholding Fixture Design Basics 210 Manual Machining Holemaking on the Mill 230 Manual Machining Manual Mill Operation 220 Manual Machining Overview of Manual Mill Setup 200 Manual Machining Benchwork and Layout Operations 210 Manual Machining Manual Mill Operation 220 Course Title: Operation of CNC Turning Centers Description: Trainees will receive instruction and complete projects in the operation of CNC turning centers utilizing new and previously mastered material Objectives: Proficiency in programming CNC turning centers and completing turned products Week 5 Objectives Assignments/Activities MCHN 2331 History and Definition of CNC 100 Trainees will become familiar with CNC Turning machines and operation Operation of Mechanics of CNC 110 Trainees will become familiar with the two major CNC controls manufacturers CNC Turning Centers and their equipment for turning centers. 35 Hours Classroom Basics of the CNC Turning Center 120 Trainees will learn the basics of CNC turning. 45 hours lab Basics of the CNC Swiss-Type Lathe 135 Trainees will be assessed on each of the topics in the objectives. CNC Coordinates 140 Trainees will begin lab projects with CNC turning machines. Part Program 150 CAD/CAM Overview 160 CNC Manual Operations 200 CNC Offsets 210 CNC Specs for the Lathe 225 Creating a Turning Program 280 Turning Calculations 285 Canned Cycles 310 GE Fanuc Lathe: Control Panel Overview 255 GE Fanuc Lathe: Entering Offsets 265 GE Fanuc Lathe: Locating Program Zero 275

4 GE Fanuc Lathe: Program Execution 285 GE Fanuc Lathe: Program Storage 315 GE Fanuc Lathe: First Part Runs 325 Haas Lathe: Control Panel Overview 255 Haas Lathe: Entering Offsets 265 Haas Lathe: Locating Program Zero 275 Haas Lathe: Program Execution 285 Haas Lathe: Program Storage 315 Haas Lathe: First Part Runs 325 Week Six Objectives Assignments/Activities Trainees will manufacture turned products using the CNC turning machine. Trainees will inspect products they have produced in accordance with inspection training previously completed. Trainees will become familiar with CNC Turning machines and operation Using appropriate drawings and programming documents, trainees will produce a product(s). Trainees will be assessed on their ability to properly and safely utilize the turning center, perform the work and inspect the completed product(s). Course Title: Operation of CNC Turning Centers Description: Trainees will receive instruction and complete projects in the operation of CNC turning centers utilizing new and previously mastered material Objectives: Proficiency in programming CNC turning centers and completing turned products Week 7 Objectives Assignments/Activities

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