Kubota Corporation, Tokyo, Japan; or Approved Equal

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1 SPECIFICATION FOR EARTHQUAKE RESISTANT DUCTILE IRON PIPE, FITTINGS & ACCESSORIES I. PRODUCTS A. Ductile Iron Pipe, Fitting and Accessories 1. This specification applies to centrifugally cast earthquake resistant ductile iron pipe (ERDIP), and non-centrifugally cast earthquake resistant ductile iron fittings and accessories. 2. Manufacturer: Kubota Corporation, Tokyo, Japan; or Approved Equal 3. 4-inch, 6-inch, 8-inch and 12-inch ERDIP. 4. Applicable Standards ERDIP and earthquake resistant ductile iron fittings shall conform to ANSI/AWWA C151, ANSI/AWWA C110, and/or ANSI/AWWA C153. All ERDIP, valves, fittings and accessories shall be certified as NSF 61 compliant, or approved equal. 5. Wall Thickness The wall thickness of ERDIP and fittings shall be as shown in Table No. 1. Table No. 1 (Dimensions in inches) Nominal Pipes Joint Type Diameter Class 1 Class DS Fittings 4 GENEX GENEX GENEX GENEX Laying Length of Pipes The nominal laying length of ERDIP shall be as shown in Table No. 2. Page 1 of 9

2 Table No. 2 (Dimensions in inches) Nominal Diameter Nominal Laying Length Flanges Flanges shall be drilled conforming to 230 psi Grooved Face type of ANSI/AWWA C Joint Performance ERDIP joints shall be push-on type for pipes and mechanical type for fittings. Flanges shall be drilled conforming to 230 psi Grooved Face type of ANSI/AWWA C100. The joint performance ERDIP shall be as shown in Table No. 3. Type Pull-Out Resistance Table No. 3 Expansion and Contraction Allowable Deflection Angle Maximum Deflection Angle Pipes 17,000 x D 1 (lbf) 1% of pipe length, 4º 8º respectively Fittings 17,000 x D 1 (lbf) n/a n/a n/a 1. D = Nominal Diameter in inches 9. Markings (a) Pipes. The following cast-on, cold-stamped or painted marks shall appear on each pipe: (1) The indication that the pipe material is of ductile iron. (2) The year of manufacture (the last two digits). (3) The manufacturer s identification mark. (4) The nominal diameter. (5) The type of joint. Page 2 of 9

3 (b) Fittings. The markings for fittings shall be the same as for pipes together with the fittings main characteristics (i.e. angle of bend, pressure rating of flange, etc.). 10. Mechanical Properties The mechanical properties of ERDIP and fittings shall be as shown in Table No. 4. Type Nominal Diameter (in) Table No. 4 Tensile Strength Min. (psi) Elongation Min. (%) Pipes , Fittings , Tolerances on Dimensions The tolerance on wall thickness and length of pipe and fittings shall conform to ANSI/AWWA C151, ANSI/AWWA C110, and ANSI/AWWA C Hydrostatic Works Test Pressure The hydrostatic works test pressure for pipes and fittings shall be as shown in Table No. 5. Type Nominal Diameter (in) Table No. 5 Works Hydrostatic Test Pressure (psi) Duration (sec) Pipes Pipes Fittings Page 3 of 9

4 13. External Coatings Pipes and fittings shall be coated externally with metallic zinc and a top coat of synthetic resin paint. The zinc primer shall be zinc alloy, and it s standard application shall be 1.07 oz./ft 2. The synthetic resin paint shall be acrylic and/or epoxy, and it s standard application shall be 0.66 oz./ ft Internal Lining and Coating (a) Pipes. Pipes shall be lined internally with cement mortar in accordance with ANSI/AWWA C104. The cement shall be Portland cement conforming to ASTM C150 or Portland fly-ash cement conforming to class A or class B of ASTM C150. The lining thickness shall be as shown in Table No. 6. Nominal Diameter (in) Table No. 6 Lining Thickness (inches) Nominal Value Minimum Value at one point The surface of the lining shall be seal coated with asphaltic material conforming to ANSI/AWWA C104. The inside surface of the socket shall be coated with synthetic resin (acrylic and/or epoxy) paint to 0.82 oz./ft 2. (b) Fittings. The inside surface of fittings shall be coated with fusion-bonded epoxy coating material conforming to ANSI/AWWA C116. The minimum film thickness of the coating shall be 12 mils. Page 4 of 9

5 15. Accessories The inside surface of the socket shall be coated with synthetic resin (acrylic and/or epoxy) paint to 0.82 oz./ft 2. (a) Accessories for Push-on Joint Manufacturers: P-Link by Kubota, or approved equal. Rubber gaskets shall be of synthetic rubber (SBR) conforming to ANSI/AWWA C111. Lock rings shall be of ductile iron conforming to grade of ASTM A536 and coated with synthetic resin (epoxy) paint. Lock ring holders shall be of polypropylene. Liners shall be of ductile iron and coated with synthetic resin (epoxy) paint. Liner boards shall be of polyamide resin. (b) Accessories for Mechanical Joint Rubber gaskets shall be of synthetic rubber (SBR) conforming to ANSI/AWWA C111. Glands shall be of ductile iron and coated with the same material as that used for the external coating of pipes and fittings. Lock rings shall be of ductile iron conforming to grade of ASTM A536 and coated with synthetic resin (epoxy) paint. Tee-head bolts and hexagon nuts shall be of stainless-steel. Lock ring holders shall be of polypropylene. (c) Accessories for Flanged Joint Rubber gaskets (GF-type) shall be of synthetic rubber (SBR) conforming to ANSI/AWWA C111. Hexagon head bolts and nuts shall be of stainless-steel, conforming to ASTM A193Gr.B8 for bolts and ASTM A193Gr.B8M for nuts. Page 5 of 9

6 (d) Accessories for Spigot Ring Spigot ring shall be composed of body, tapping screws, seal rings and O- rings. The body shall be of ductile iron conforming to ASTM A536 and coated with synthetic resin (epoxy) paint. Tapping screws shall be of stainless-steel, conforming to ASTM A193Gr.B8. Seal rings and O-rings shall be of synthetic rubber (SBR). (e) Accessories for P-Link P-Link shall be composed of body, wedges, lock-bolts and rubber gaskets. The body shall be of ductile iron and coated with the same material as that used for the external coating of pipes and fittings. The wedges shall be of ductile iron conforming to ASTM A536 and coated with the same material as that used for the external coating of pipes and fittings. Lock-bolts shall be of stainless steel, conforming to ASTM A193Gr.B8. Rubber gaskets shall be of synthetic rubber (SBR) conforming to ANSI/AWWA C111. (f) Accessories for G-Link G-Link shall be composed of body, glands, wedges, lock-bolts and rubber gaskets. The body and glands shall be of ductile iron and coated with the same material as that used for the external coating of pipes and fittings. The wedges shall be of ductile iron conforming to ASTM A536 and coated with the same material as that used for the external coating of pipes and fittings. Lock-bolts shall be of stainless steel, conforming to ASTM A193Gr.B8. Page 6 of 9

7 Rubber gaskets shall be of synthetic rubber (SBR) conforming to ANSI/AWWA C111. (g) Accessories for Liner and Liner Board Liners shall be of ductile iron and coated with synthetic resin (epoxy) paint. Liner boards shall be of polyamide resin. (h) GX-Cap GX-Cap shall be composed of body, vent, drain, tapping screws, seal rings and O-rings. The body shall be of ductile iron conforming to ASTM A536 and coated with synthetic resin (epoxy) paint. Tapping screws shall be of stainless-steel, conforming to ASTM A193Gr.B8. Seal rings and O-rings shall be of synthetic rubber (SBR). B. Valves Manufacturers: GENEX by Kubota, or approved equal. Valve shall be resilient seated gate valve with ERDIP fitting joint as shown Table No. 7 conforming to ANSI/AWWA C515. Table No.7 Nominal Diameter (in) Joint 3 12 mechanical joint Valves shall close when turned in the counterclockwise direction and open when turned in the clockwise direction with suitable and adequate stops, capable of resisting at least twice normal operating force to prevent overrun of valve or gate in the open or closed position. Valve square operating nuts shall be 2 inches of stainless steel and conform to ASTM A193Gr.B8M Page 7 of 9

8 Valve gaskets and seats shall be SBR. C. Installation Tools Kubota GX Jointing, Disassembling and Pipe Cutting Tool Kit (for 3-inch to 12 ) by Kubota or approved equal. D. Submittals 1. Shop Drawings Submit the following information as specified above: (a) (b) (c) (d) Product Data. Proof of Design Tests: Certified statements that proof-of-design tests were performed and all requirements were successfully met. Affidavit of compliance attesting pipe, fittings, valves and accessories provide in accordance with these Specifications. Operation & Maintenance Data and Manuals. II. Quality Assurance Inspection of the pipe, fillings, valves and accessories shall be made by the City and County of San Francisco or its representative after delivery. The equipment shall be subject to rejection at any time on account of failure to meet any the specification requirements, even though submittal may have been accepted previously. Equipment rejected after delivery shall be marked for identification and shall be removed from job site at once. III. Warranty If the successful bidder is not the manufacturer, upon request, bidder shall provide a copy of the manufacturer s written guarantee (on manufacturer s letterhead addressed to the City) that the manufacturer s warranty and service will be passed on to the City. Failure to provide this document within seven (7) working days from the date of the written notification may request in the rejection of the bidder s bid. IV. Shipping, Handling and Delivery (a) All importing, shipping, handling, and delivery costs in addition to all import duties and charges shall be the responsibility of the bidder. All associated cost being passed on to the City must be shown on the City s sheets on Bid Line 039. Page 8 of 9

9 (b) All ERDIP, fittings, valves, accessories, and installation tools (equipment) and installation tools are to be delivered in their original packing and in the original shipping container. (c) The manufacturer s suggested equipment storage shall be placed on the outside of the shipping container when delivered to the Purchaser. (d) Delivery shall be F.O.B. destination, delivery to City Corporation Yard located at 1990 Newcomb Avenue, San Francisco, CA or 688 Bowdoin Street, San Francisco, CA Delivery shall occur between the hours of 8:00 a.m. and 2:00 p.m, Monday through Friday. V. Inspection upon Delivery Upon delivery ERDIP pipes, valves, fittings, accessories and installation tools shall be inspected or tested by the Purchaser, or its representative, for compliance with these Specifications. Any ERDIP pipe, valve, fittings, accessories and installation tools found not to comply will not be accepted until deficiencies are corrected by the Vendor at no cost to Purchaser. Failure by the Purchaser, or its representative, to inspect or witness tests at the manufacturer s plant shall not be construed as waiving inspection upon delivery or testing. VII. Price (a) Prices must be shown on the City s Bid sheets, no other bid prices will be considered. (b) Prices must be inclusive of all costs to the City. (c) Prices must be exclusive of any sale tax. (d) If there is a disparity in prices between the unit price and the extended price, the unit price will prevail. VIII. Approved Equal If an alternate is offered as an approved equal, the bidder must submit technical specifications, cut sheets, and any other materials that will help to determine if their offer is an acceptable. This information must be submitted with the their bid. Page 9 of 9

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