Steps towards the "green factory. Property of Comau - Duplication prohibited
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1 Steps towards the "green factory Property of Comau - Duplication prohibited
2 Our Mission COMAU IS A GLOBAL AND INNOVATIVE PROVIDER OF SUSTAINABLE AUTOMATION AND SERVICE SOLUTIONS MARKET IS THE AUTOMOTIVE SECTOR AND OTHER INDUSTRIES REQUIRING PROCESS AUTOMATION SOLUTIONS BASED UPON COMAU TECHNOLOGICAL KNOW-HOW AND EXPERIENCE Property of Comau - Duplication prohibited March
3 Our Distinctive Strategy HIGH COMPETENCE TO COVER A WIDE RANGE OF KEY TECHNOLOGIES FULLY INTEGRATED CAPABILITY IN PRODUCT, PROCESS AND SERVICE SOLUTIONS SOLUTION ORIENTED GLOBAL A NETWORK OF 24 OPERATIVE CENTERS LOCATED IN 13 COUNTRIES, LED BY GLOBAL PROCESSES 60% HUMAN RESOURCES IN BRIC COUNTRIES GLOBAL PROJECT MANAGEMENT SYSTEM BASED ON PMI STANDARDS, CUSTOMIZED ON LOCAL MARKET NEEDS AND CULTURES HIGH DENSITY AUTOMATION CELLS TO TUNE AND OPTIMIZE INVESTMENTS ENERGY SAVING PRODUCTS AND SERVICE SOLUTIONS LEAN PRODUCTION APPROACH INNOVATIVE Property of Comau - Duplication prohibited March
4 ecomau Consulting COMAU DEVOTES SIGNIFICANT RESOURCES TO TURN THE GREEN-COMMITMENT AND ENVIRONMENTAL RESPONSIBILITY INTO REAL ENERGY SAVING RESULTS DEVELOPING SHORT TERM PAYBACK GREEN AUTOMATION SOLUTIONS IN MATERIAL HANDLING, WELDING, PAINTING, METAL CUTTING AND ASSEMBLY SYSTEMS COMAU ALSO OFFERS GREEN-FIT CONSULTANCY ON EXISTING INDUSTRIAL PROCESSES Property of Comau - Duplication prohibited March
5 Sustainability Main Targets EN All Fiat Group Plants Action plan Waste Management improvement COMAU CONTRIBUTIONS TO SUSTAINABILITY Certification of Energy Management System EN Mapping of plants for external noise & water availability Application on Comau Robots Certification of Environment Management System ISO ISO All Fiat Group Plants Biodiversity Conservation Energy & Environment Key Performance Indicator compliance Reduction plan for energy consumption and CO2 production Definition of the Sustainability Guidelines for the Fiat Auto dealers Property of Comau - Duplication prohibited March
6 INDUSTRIAL ENERGY EFFICIENT SOLUTIONS Property of of Comau -- Duplication prohibited March
7 ecomau Sustainability Strategy Marketing methods T A R G E T S Processes & Products Ecoefficiency Cleaner production Pollution control Life-cycle thinking Industrial ecology Modification Re-design Sustainable Design M E C H A N I S M Phase 1 - done Phase 2 - in progress Property of Comau - Duplication prohibited March
8 ecomau Network DETROIT TURIN SHANGHAI Property of Comau - Duplication prohibited March
9 ecomau Business Model Consulting Service INDUSTRIAL ENERGY EFFICIENCY TEAM Industrial Energy Managers Product / Process Experts focused on Design for Sustainability, GreenFit, Life Cycle Cost Analysis Green manufacturing (painting, automation, metalcutting,..) ENERGY EFFICIENCY SERVICE TEAM Team dedicated to achieving energy targets/objects on shop floor Skilled on Energy Efficiency Parameters, Method and Action Plan execution Green procurement Eco Products & Technologies PLUG & SAVE SOLUTIONS Comau Robotics: New Robot Range equipped with C5G Control Unit Comau Powertrain: Smart Drive Comau BWA: Versaroll Property of Comau - Duplication prohibited March
10 ecomau Business Model The five steps of consultancy process Energy production parameters analysis (Electricity, Compressed Air, Water, ) Proposal of energy efficiency actions Implementation & monitoring of energy efficiency solutions Implementation of a suitable metering system Simulation of proposed economical/technical solutions Property of Comau - Duplication prohibited March
11 ecomau Business Model ecomau CONSULTANCY APPROACH VS EN GUIDELINES ecomau Consulting is the enabler & booster of the EN targets & objectives The five steps fit to the EN items CONTINUAL IMPROVEMENT 3.2 Energy Policy 3.3 Planning 3.6 Management Rewiew 3.4 Implementation and Operation Internal Audit Checking and Corrective Action Monitor and Measure 3.5 Checking Corrective and Preventive Action Property of Comau - Duplication prohibited March
12 GREEN-FIT TM Property of of Comau -- Duplication prohibited March
13 GREEN-FIT TM : new ecomau definition of RETROFIT Set of RETROFIT activities focused on Energy Saving goals applied to the machining & industrial process Examples of GREEN-FIT Areas: BWA & Automation Machining Robotics Painting Property of Comau - Duplication prohibited March
14 ecomau GREEN-FIT TM Methodology ASSESSMENT INTERVENTION MONITORING Machine architecture, layout and drawing analysis Actual installed power and consumption measurement and analysis Cycle diagram analysis Intervention definition (payback analysis based) Engineering activity Customer site activity New consumption measurements Collected data analysis and saving certification Energy vectors, worked yearly hours, maintenance costs data collection Property of Comau - Duplication prohibited March
15 COMAU, the 1 st EN16001 certified Italian industry Property of Comau - Duplication prohibited March
16 COMAU S.P.A. VIA RIVALTA, GRUGLIASCO (TO) ITALY TEL MAIL: Property of Comau - Duplication prohibited March
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