HVAC & R machine control solutions. Save up to 30% on your machine energy consumption.

Transcription

1 HVAC & R machine control solutions Save up to 30% on your machine energy consumption.

2 Your challenges HVAC & R systems are at the very heart of comfort and energy performance in buildings. Your customers want HVAC & R machines: robust, energy efficient easy to maintain having an excellent functionality/price ratio. 2

3 What can we do for you? Reduce your machine s time-tomarket by using ready-to-use solutions Increase machine performance with a better control at full and partial loads by integrating variable speed drives, using energy efficient Application Function Blocks and innovative solutions Gain a competitive advantage in each stage of your machine and optimize the global cost of your machine Save up to 50% of design and installation time Save up to 30% on your machine energy consumption. Stay one step ahead 3

4 How can you reduce your HVAC machine s time-to-market? With our HVAC & R control solutions, save up to 50% of design and installation time 4

5 Simply choose your HVAC & R control solution according to your needs Ready to use control solutions No control expertise required Parametric logic controller* + main dedicated machines control functionalities embedded Quick commissioning: setting up & programme modification directly on the display, without PC Ready to plug and start the machine Customisation possible (SoHVAC software required) * Dedicated to chillers and AHU, others applications will be soon available Fully customised control solutions Control knowledge Generic programmable logic controller + machine program templates For all types of HVAC & R machines Speeds up design: machines program templates ready to be used or customised Fully customization with SoHVAC software Application programmable logic controller + Application Function blocks* Speeds up design : pre written application function blocks ready to be used or customised Energy efficient control Fully customization with SoHVAC software > Programmable logic controllers overview > Parametric & programmable logic controllers: common options & accessories overview 5

6 Quickly build your automation solution with ready to use Tested, Validated, Documented architectures Make design & installation easier & faster Predetermined equipment lists Tested: in all possible configurations for proper function relative to performance Validated: full functional compatibility of devices Documented: a complete system user guide, predefined CAD panel design and wiring diagrams Speeds up design, commissioning, installation & troubleshooting 6

7 Simplify HVAC&R machine programming & commissioning with SoHVAC 1 single software to program & commission all your automation system Logic Controllers Modicon M168 & remote displays, FB, AFB & application machine programs, I/O, VSD, communication networks Reduce the complexity of your program design and implementation times Application & standard function blocks, machine program templates, Tested, Validated & Documented Architectures Compiler & debugger, hardware configuration tool Simplify the management of your customised solutions Simply modify, reuse or create your own function blocks or machine application programs BMS open & standard : BACnet IP/WEB, BACnet MS/TP, Modbus TCP/WEB, LONWorks, KNX 7

8 Discover our solutions in a selection of Air conditioning applications Solution for small and medium Chillers - Ready-to-use solution No control expertise required: parametric controllers are logic controllers with pre loaded application programs. - Customised performance solution Maximize Chillers energy efficient controls whilst keeping flexibility and competitiveness Solution for AHU (Air Handling unit) - Ready-to-use solution No control expertise required: parametric controllers are logic controllers with pre loaded application programs. - Customised performance solution Integrated AHU controls whilst optimising energy efficiency, flexibility and Openness 8

9 Solution for Air/Water Cooled Chillers based on parametric logic controller Architecture Optimized HVAC/Air Cooled Chiller Compact / Hardwired / Parametric logic controller / Modicon M168 Main embedded control functions Based on: > parametric logic controller with main embedded functions Manage up to 2 scroll compressors Support leaving water temperature in heating or cooling mode Manage fans with phase cut module Control condensing pressure with linear or stepped condensation Use 1,2 or no circulating pumps Enable double setpoint Compensate dynamic setpoint Manage pump down Provide built-in scheduler with 2 programs per day. No control expertise required Easy installation Save 50 % in design time and installation time Optimised costs 9

10 Solution for Air/Water Cooled Chillers based on programmable logic controller Architecture Optimized HVAC/Air Cooled Chiller Compact / Hardwired / Programmable logic controller / Modicon M168 Related Application Functions blocks Water temperature control Superheat Advanced control Fans management Compressors management Optimized costs Save 50 % in design time and installation time Performance & flexibility Based on: > generic programmable logic controller with small & medium chillers template programs > or Application programmable logic controller with Application function Blocks Floating high pressure Advanced control Floating high pressure control with Variable Speed Drive Innovation with advanced control functions for more energy efficiency 10

11 Solution for AHU (Air Handling unit) based on parametric logic controller Architecture Optimized HVAC/Air Handling unit Compact / Hardwired / Programmable Logic controller / Modicon M168 Based on: > parametric logic controller with main embedded functions Main embedded control functions Heating, dampers and cooling valve control Supply and exhaust fan control Discharge air temperature control with summer-winter compensation Humidification and dehumidification control Air static pressure control Hot water heating or electrical heating coil control Chiller water cooling coil or DX cooling control Heat recovery heat exchanger control. No expertise in automation Easy installation Save 50 % in design time and installation time Optimized costs 11

12 Solution for AHU (Air Handling unit) based on programmable logic controller Architecture Optimized HVAC/Air Handling unit Compact / Hardwired / Programmable Logic controller / Modicon M168 Related Application Functions blocks Drive communication control AHU temperature control Modularity and flexibility Save 50 % in design time and installation time Energy efficiency Based on: > generic programmable logic controller with AHU template programs > or Application programmable logic controller with Application function Blocks Plant mode control Openness Plug & Play connectivity to BMS protocols 12

13 How can you improve your machines performance at full and partial loads? Save up to 30% on your machine energy consumption 13

14 Increase performance by reducing machine energy consumption Using AFB* oriented Energy Efficiency. Some examples: Floating high pressure with VSD Energy saving of up to 10% > Excellent association drive / M168 controller to modulate the air flow AHU temperature control Reduced cooling energy costs > economizer control function > summer compensation function Water temperature control Increase machine Energy efficiency due to more accurate water temperature control with less overshoot Plant mode control The night purge function cools down the building during unoccupied periods to reduce cooling energy needs Application Function Blocks* 14

15 Increase performance by reducing machine energy consumption Using Variable Speed Drive solutions For fan ventilation applications, solutions based on Altivar drives can save up to 50% in energy consumption compared to conventional motor starter and flow regulation installations -30% Improved efficiency on a central air handling unit for the production plant. The solution, based on 4 90 kw Altivar drives, provided 30% energy savings and an investment payback of 13 months. TEMIC semiconductors in France 15

16 Innovate with advanced control solutions for more energy efficiency We provide innovation on machine control with our advanced controls algorithm based on predictive control Predictive control algorithm Better performance than PID regulation, more stable Better resistance to disturbance Results in lower machine energy consumption A thermal modelling tool It is necessary to model the machine for the implementation of predictive control Modelling based on the physical characteristics of the refrigeration components of the machine Generation of parameters used in application function blocks Energy efficient machines No control expertise required 16

17 Simply design green HVAC machine with energy efficient Advanced Controls Using advanced control Application function blocks. Discover some examples: Superheat Advanced control Floating High pressure Advanced control Energy savings up to 10% by reducing the superheat setpoint value from 8 to 5 C. Stability & robustness of the function enables a significant improvement of the expansion valve control: > Elimination of overshoots to reach SH setpoint and therefore, the risks of compressor breakdown > Reduce compressors mechanical stress Energy saving up to 12% by: > Combining variable speed drive and contactors to modulate the air flow > The progressive and stable control of the floating high pressure. > Improved accuracy and eliminating overshoots to reach the high pressure setpoint. 17

18 Easily integrate your machines into your customer building management system Our controller offer can be easily integrated in Building Management System (BMS) through an optional communication module. Benefits for you (OEM): Modicon M168 Bacnet certified B.T.L (Bacnet Testing Laboratories) Insurance to fit with one of the major building network Late configuration by inserting the communication module at the latest stage in manufacturing Benefits for your customers: A full coherent system Reduce OPEX by more energy saving Easiness of alarms and trend display One system to learn 18

19 Machine performance to building performance We propose a complete and coherent solution from simple stand-alone control products up to global building management systems Green Make the connection of renewable energy sources easy, reliable and cost-effective Productive Manage processes, make all the utilities of any infrastructure more efficient Efficient Measure and control energy, automate, provide relevant diagnosis Reliable Prevent power outages and energy quality variances Safe Transform and distribute power safety 19

20 How can you develop your business? Keeps you one step ahead & reduce your machine costs 20

21 A complete customised solution with a turnkey control panel Engineering expertise to optimise codes & standards compliance around the World Business systems designed to reduce the total cost of Ownership Custom engineering to provide the optimum solution for the OEMs specific needs Custom control panel Solutions Drives & motors manufacturing Custom motors to 2200kW Custom drives design including liquid cooled Custom wiring harness Custom circuit boards and/or controller - 15% of panel cost reduction. Global optimized panel solution standardized by repetitive solution. The solution brings a good performance level with an high reliability of the machine, and an easy maintenance. Experienced by an important OEM supplying global solutions for HVAC applications 21

22 Maximise your business performance with our co-engineers Design an optimized automation solution for your machine With support from experienced Application Design Engineers helping you optimise machine design & control to create more added value. Collaboration from design to commissioning Recruited directly from the industries they serve, ADE*s collaborate with you from design to programming, as well as in the commissioning of turnkey installations. With this approach, reduce Cost, Time to Market and Prototype phase because of all architectures and all AFBs are Tested, Validated & Documented by our team in term of performances and interoperability of products. Fully customized solution making your design unique Designing innovative new machines Improving machine performance Increasing your competitiveness * Application Design Engineers 22

23 Services & support throughout the complete machine life cycle Make your HVAC & R machines stand out right from the start > Innovation and competitiveness right from the start > Speed up «concept to design» > Custom control panel Solutions (dimension ) Optimise your control panel > Gain in time & cost with fully customized & turnkey control panel OEM specific services and support at every step of your machine life cycle Worldwide customer assistance & post sales support > Maximize machine continuity of operation > Optimize on-site intervention costs > Generate profit while keeping end user Customer satisfied Develop your sales > Shorter delivery times of your machines due to reduced development time, > Develop new machines more quickly due to our HVAC machine control solutions > Sell your machines all over the world, our equipment is compliant with all international standards. Improve your end user customer satisfaction by maximising his investment 23

24 Make the most of your energy 24

25 Programmable Logic Controllers overview Programmable Logic controllers Without display Without BMS expansion With display With BMS expansion Without BMS expansion With BMS expansion Number of inputs/outputs 23 Commissioning Controllers programming with SOHVAC software Controllers programming with SOHVAC software Configuration from integrated graphic display Number Discrete 7 7 of Analogue inputs 5 (0-5 V ratio, 0-10 V, 0-20 ma, 4-20 ma NTC, Pt1000, PTC) 5 (0-5 V ratio, 0-10 V, 0-20 ma, 4-20 ma NTC, Pt1000, PTC) Number of outputs Communication Supply voltage Display Discrete 8 8 Analogue 2 (0-10 V, 0-20 ma, 4-20 ma) 2 (0-10 V, 0-20 ma, 4-20 ma) Dedicated Embedded Optional 1 1 Slave Modbus serial link via a direct connection to embedded RJ45 port Slave/Master Modbus serial link on embedded RJ45 port BACnet MS/TP or BACnet IP with external communication modules (integrated in controller) 24 V AC/DC 24 V AC/DC Integrated No No Yes Yes Remote Yes (optional) Yes (optional) Yes (optional) Yes (optional) BACnet MS/TP or BACnet IP with external communication modules (integrated in controller) 25

26 Common options & accessories Options & accessories I/O expansions 17 I/O Communication options BACnet MS/TP BACnet IP Remote graphic display with 6 buttons touch screen with 6 buttons Application-specific I/O expansion modules Single Fan driver Electronic expansion valve driver Programming cable Connect the controller to SoHVAC for application programming Temperature & pressure sensors Schneider Electric or partner offers 26