True energy efficiency for every application. With Power Factor Correction solutions

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1 True energy efficiency for every application With Power Factor Correction solutions

2 Reduce energy losses by up to 30% You need reliable, cost-effective power optimized for maximum productivity Our complete solutions blend quality products and expert services tailored to your needs Performance without compromise. Schneider Electric innovation brings outstanding value and capability to your electrical distribution network Energy Industry Buildings 2

3 0 Power factor correction boosts your efficiency Power systems sometimes need help In AC distribution systems, the maximum active power is transmitted to a load when voltage and current are in phase and undistorted. However, alternating current contains multiple components that fluctuate depending upon the load. > >Power Factor (PF) describes the ratio between kw and kvar and is the standard measure of electrical system efficiency. Utilities supply customers with watts but the supply system must be rated for volts and amperes. Power factor below 1.0 or unity requires a utility to generate more than the minimum volt-amperes necessary to provide real power. This increases generation and transmission costs, which are billed to customers with poor power factor. Power generation Power generation Active power Reactive power Active power Transmission network Transmission network Capacitor Active power Reactive power Active power Reactive power Motor Motor > >Active power (kw) does real work in loads such as motors, lights, heaters, computers, and more. It is converted into the mechanical force, heat, or light you need to run your business. > >Reactive power (kvar) is the product Before correction After correction of inductive or capacitive loads such as AC motors, transformers, etc. and it produces no productive work. Harmonic generators Active filter Result MV > >Harmonics: additional factors include the effect of non-linear loads such as those created by modern electronic devices. They can create harmonic distortion in the power system that causes voltage fluctuation and power quality problems, resulting in increased operating costs. Active filters can solve the problem. Harmonic generators Harmonic M Active filter 3

4 High quality power = higher productivity Harmonic mitigation and PFC solutions offer a quick return on investment and multiple benefits: Reduce your capital expenses up to 30% Optimize the size of your electrical system, avoid oversizing, and limit redundant capacity. Reduce utility billing penalties and lower operating expenses up to 10% Good power factor can lower power bills and reduce power losses in transformers and conductors. Reduce energy losses by up to 30% Optimize your power consumption and reduce total process energy consumption by reducing CO 2 emissions. Improve power system and 3-phase equipment reliability up to 18% Boost power quality to improve your business performance by reducing unplanned outages and the reliability of electrical devices across your entire power infrastructure. 4

5 100% performance Optimized for today s industrial and commercial enterprises Many people believe optimizing power distribution systems and achieving ideal power factor is complex and costly. However, partnering with Schneider Electric TM makes realizing superior power system efficiency simple, safe, and economical. For decades, Schneider Electric has designed, engineered, and manufactured innovative electrical distribution solutions for demanding applications worldwide. We ve leveraged world-class know-how into our comprehensive range of PFC solutions that perform in commercial, industrial and utility facilities. No matter your application and needs, complete peace of mind is built into each precision engineered PFC solution. Outstanding value, exceptional durability, and world-class performance that helps make your business more profitable and reliable is just the beginning. Power factor Increased available power 0.7 0% % % % % 1 +43% Power factor Cable cross section multiplying factor A strategic approach for your operations A complete solution, when, where, and how you want it PFC solutions from Schneider Electric include everything you need to ensure your power system is operating at its peak. Our expertise ranges from power system monitoring and problem diagnosis, to engineering, installing, and supporting the precise power factor control solution your facility needs to run at optimal efficiency and cost. The quality and performance you expect All our PFC solutions provide an excellent return on investment because they are designed and manufactured by Schneider Electric, using advanced manufacturing methods and premium materials. They are optimized to match your application needs and are engineered to provide superior performance. Support when you need it Schneider Electric is the global partner you can count on to deliver the service, support, and access you need to be your most efficient. Our highly skilled sales, engineering, and after-sales support professionals are there when you need them. 5

6 Applications and key benefits Comprehensive power factor correction and harmonic filtering solutions are designed and installed by power system specialists and are available for virtually every industry and application. All products are perfectly coordinated to meet all you medium- and low-voltage power distribution needs, are engineered to be scalable as your requirements evolve, and are optimized to provide maximum power system efficiency. Industry Automotive, Food & Beverages, Microelectronics, Mining, Minerals & Metals, Machines. Benefits Reduce harmonic distortion Reduce voltage fluctuations Buildings Healthcare, Hotels, Industrial buildings, Life Sciences, Retail, Residential. Benefits Reduce electricity bill by avoiding penalties on reactive energy 6

7 of power factor solutions Energy & Infrastructures Airports, Electrical energy, Oil & Gas, Marine, Road Tunnels, Telecom, Water. Benefits Reduce electricity bill by avoiding penalties on reactive energy Optimize system size Reduce harmonic distortion 7

8 Customer success stories at a Ministry of Electricity and Water, Kuwait Endesa, Spain Customer need Faced with fast-rising demand, a distribution network running at capacity, plus transformer and switchgear difficulties, the Ministry of Electricity and Water turned to Schneider Electric for a solution that would leave electricity tariffs unchanged and keep them amongst the world s lowest. Endesa Group operates part of Spain s medium voltage distribution network, generates 47% of its electricity and controls 43% of the nation s distribution. Poor network reliability is not an option and decreasing reactive power losses a must. Schneider Electric solution On the low voltage network, the Ministry of Electricity and Water installed 240 capacitor banks and 20 active harmonic filters in upwards of 75 substations. Advanced power quality meters remotely monitor each capacitor bank, and although rated for 50 C ambient temperature, outdoor capacitor banks are cooled to ensure uninterrupted performance even during the most severe temperatures. Payback To decrease reactive power losses and improve distribution network quality, a comprehensive and reliable automatic and fixed capacitor bank solution up to 25 kv was recommended. Payback Power Factor boosted from 0.8 to 0.95 An additional 15% to 20% kva network capacity discovered Approximately 20% to 25% reduction in transformer losses 8

9 glance Metrocable, Colombia The Medellin Metrocable car system is driven by two 535 kw motors, with two 960 kw variable speed controllers that cause harmonic distortion and produce poor power factor. Power Factor Correction Solutions for Energy Efficiency To comply with utility regulations and provide the most effective, flexible and efficient solution, two AccuSine TM PCS active harmonic filters, rated at 300 A were installed. Payback Power factor boosted from 0.65 to 0.99 Current harmonic distortion reduced from 43.7% to 7% 9

10 Best-in-class technologies create Because each electrical installation is unique, one of a kind power factor correction solutions are our specialty. Using a combination of high-quality, expandable and compatible equipment, we can precision engineer a solution that provides all the efficiency and reliability your power system needs for peak performance. LV products and equipment Reduction of electricity bill Varplus 2 LV capacitor VarplusCan LV capacitor Detuned reactors LV capacitor Varpact TM LV modules System size optimization MV products and equipment Reduction of power losses Propivar TM NG MV capacitors Capacitor enclosed banks LV or MV solutions Reduction of Power process-related voltage fluctuations Varset Fast Thyristor switched capacitor banks AccuSine PFV Fast electronic reactive power compensator LV passive filters Quality: Harmonic mitigation to avoid voltage and current distortion 10

11 significant benefits For: >>Food & Beverages, >>Microelectronics, >>Mining, >>Machines, >>Healthcare, >>Hotels, >>Retail, >>Airports, >>Electrical Energy, >>Oil & Gas, >>Marine, >>Telecom, >>Water, etc. VarplusBox LV capacitor Varlogic TM Power Factor Controllers VarSet TM Capacitor banks (fixed, automatic) Open racks AccuSine SWP and PCS active filters Hybrid filters (combining passive and active filters) MV passive filters 11

12 Expert, single-sourced, end-to-end solutions Complete, turnkey solutions include everything you need, or you can tailor components and services to match your unique needs. Engineering services From electrical system testing and troubleshooting that analyses and identifies problem areas, through design conforming to applicable standards, development, and maintenance of your low and medium voltage PFC solution, Schneider Electric has everything you need. Installation and commissioning Expert installation and commissioning services provide fast integration with your systems and enable you to quickly attain maximum benefits from our modular range of PFC equipment. Comprehensive product range With a full range of power factor correction equipment spanning controllers to capacitor banks. Quality and long life PFC products and services from Schneider Electric are custom engineered with quality and a philosophy of continuous improvement built in. Download our FREE Power Factor Correction solutions catalogue today! Visit and enter key code XXXX* Make the most of your energy SM Schneider Electric Industries SAS Head Office 35 rue Joseph Monier Rueil Malmaison Cedex- France Tel.: +33 (0) Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. Design: Global Marketing, Communications Strategy and Design _GMA-GB