Chapter Understand the factors that affect metal solubility and be able to give rough predictions of when metals are mutually soluble.

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1 hapter 5 Highlights:. Be able to recognize and discriminate between different point and extended defects in metals and ceramics. Know the direction of the Burger's vector for extended defects.. Given the necessary information, be able to determine the vacancy concentration, the vacancy fraction, or the activation energy for vacancy formation in a crystalline solid. 3. Understand the factors that affect metal solubility and be able to give rough predictions of when metals are mutually soluble. otes: Perfect infinite lattice of chapter 3 does not exist, with the exception of silicon for the microelectronics industry. There are two reasons for this:. Thermodynamics: Maximizing entropy (disorder) causes the introduction of defects and impurities. In other words, even at thermodynamic equilibrium, defects still exist.. Kinetics: If a material is quenched from high to low temperature, non-equilibrium structures can be frozen in. In other words, the defect is not the lowest energy (or highest entropy) state, but the kinetics for defect removal are so slow that for all practical purposes, the defect will remain forever. Materials properties often depend strongly on defects. Very small defect densities can cause yield losses in the semiconductor industry. Defects can now be imaged by scanning probe microscopy:

2 Defects Start with point defects: A) Vacancy: Show figure 5. (above). log v ln v v e -Q v /kt Qv ln - kt Qv log -.303kT Here is the # of atomic sites per unit volume, v is the number of vacancies per unit volume, Q v is the activation energy for vacancy formation, k is Boltzmann's constant, and T is the absolute temperature (Kelvin or Rankine). A graph of ln v (or log v ) versus /T is called an Arrhenius plot and should yield a straight line. The slope of this line is equal to-q v /k (or -Q v /.303k). You should absolutely be able to draw an Arrhenius plot before you finish this course. This is important because many materials properties show an exponential dependence on temperature.

3 Example: Given that the density and atomic weight of Fe are 7.65 g/cm 3 and g/mol, respectively, and that the activation energy for vacancy formation is.08 ev/atom, what is the concentration of vacancies at 850? In equation (5.), the only unknown is, the number of sites per unit Volume. We can calculate that by dimensional analysis or by using equation (5.): ρ A 3 3 ( 7.65 g / cm )( 6.03x0 atoms / mol ) ( g / mol )) A 3 8.5x0 atomic sites / cm ow use equation (5.) to calculate the vacancy concentration: v 3 (.5x0 / cm ) exp eV ( )( ) 8.6x0 ev / K K v x / cm 3 Back to Listing of Defects B) Self-interestitial (very rare): Show figure 5. again. ow consider defects in ceramics, which are somewhat different from those in metals. In a ceramic, electrical neutrality must be maintained. Therefore if a cation is missing, then this charge must be balanced either with a missing anion, or with an extra cation somewhere else. For this reason, point defects in ceramics tend to occur as pairs of sites. ) Frenkel defect: This involves a coupled cation vacancy and a cation interstitial. Show figures 5. and 5.3. Why is there no defect consisting of a coupled anion vacancy and anion interstitial? Remember, anions tend to be much bigger than cations, so anion interstitials are quite rare. D) Schottky defect: This involves a coupled cation vacancy and anion vacancy.

4 Impurities in Solids Most industrial metals are alloys containing more than one metal. By combining metals one can vary the properties of the material over a wide range and achieve more design flexibility. Sterling silver is 9.5% Ag and 7.5% u. Silver is very corrosion resistant but is quite soft. Ag/u is still quite corrosion resistant but is much harder. When metals are mixed, you obtain either ) Solid solution- metals distributed randomly within one crystal structure. The best known

5 example is u and i. ) Phase separation- metals may separate like oil and water. Metallic example: Pb and Sn. 3) Intermetallic compound- metals have directional bonds as in covalent solids such as SiO. Metallic example: Mg Pb. Solvent: Solute: Majority species Minority species Solubility can be predicted from the Hume-Rothery rules (guidelines): ) Atomic radius, difference must be <5% to get solubility. Later we will see a phase diagram of Sn (R.40A) and Pb(R.75A), which have very limited solubility at room temperature (see figure 9.7). ) Electronegativity should be similar, otherwise they will form an intermetallic compound. The electronegativities of Mg and Pb are. and.8, respectively, so they form a compound Mg Pb (see figure 0.0). 3) The crystal structure must be the same or the metals will phase separate. u is F, Zn is HP, see figure ) The two species must have similar valence. These should be viewed as general guidelines rather than rigid rules. The best way to determine solid solubility is from the phase diagram for a particular pair of elements. This will be introduced in chapter 0. Perfect solid solution- u and i For any composition from 00% u to 00% i, these two materials form a F crystal strucuture with each of the two components distributed randomly. Perform checks above: R u 0.8 nm, R i 0.5 nm,.4% difference. Electronegativities are.9 and.8. Both have a F crystal structure. Valences are ±, ±. Although this discussion has centered on metals, different ceramics can also form solid solutions. An example is Al O 3 and r O 3, which are completely miscible, just like u and i. The rest of the defects that will be mentioned can occur in both metallic and ceramic crystalline solids. Back to Listing of Defects E) Substitutional Impurity. Show figure 5.5. F) Interstitial Impurity: This occurs for atoms with very small R, such as (.07 nm) in Fe(R.4 nm). in Fe produces steel and will be covered later in the semester. Obviously steel is an important industrial material, and this will be covered extensively in chapters 0 and. Show figure 5.5 again.

6 Specification of omposition For alloys of two or more metals (or semiconductors or ceramics), the composition is usually given in weight %, but may also be given in atom %. Although weight % is easier to measure and more convenient, atom % provides a more accurate measure of stoichiometry. For example, later in this course, intermetallic compounds such as Mg Pb will only be recognized within phase diagrams when one knows the atom % of each element. The composition in terms of weight % is given as: The composition in terms of atom % is given as: The textbook provides some conversions: m x m + m 00 n ' x00 n + n ' A x A + A 00

7 A ' x00 A + A ' A ' A + x ' A ' A ' A + x ' A For some diffusion calculations, we will want to know the concentration in terms of mass per unit volume, i. We have the further equations: " x000 ρ + ρ " x000 ρ + ρ Here the concentration is given in kg/m 3 when the densities are given in g/cm 3. You must follow these units for these equations to be correct. The textbook also provides formulae for calculating the average density and average atomic weight of a binary alloy. Example: Mo forms a substitutional solid solution with W. ompute the # of Mo atoms per cm 3 for a Mo-W alloy containing 6.4 wt % Mo and 83.6 wt % W. Their densities are ρ Mo 0. g/cm 3 and ρ W 9.30 g/cm 3. First use equations (5.) to convert from wt % to mass per unit volume: Mo Mo " x000 Mo W + ρ ρ Mo 6.4 Mo " x W Mo " 763 kg / m 3

8 ow we have to convert these units into atoms/cm 3 : Mo " 3 3 ( 763 kg / m )( 000 g / kg)( 6.03x0 atoms / mole) ( g / mole)( 00 cm / m) 3 Mo 3 ".73x0 atoms / cm Back to Listing of Defects ow move from point defects to extended defects, which include dislocations. G) Edge dislocation- show figure 5.8. Dislocation line is formed by an extra half-plane of atoms. Burger's vector b is perpendicular to the dislocation line. The Burger s vector is the displacement vector necessary to close a stepwise loop around the defect. Show figures from Shackleford. H) Screw dislocation- show figure 5.9. Upper front of crystal is shifted one atomic position.

9 Burger's vector b is parallel to the dislocation line. I) Mixed dislocation- show figure 5.0.

10 More common than edge or screw, has dislocation lines. But b vector remains constant along entire extent of dislocation. J) Grain boundaries- show figure 5..

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12 K) Twin boundary- show figure 5.3. Mirror symmetry across plane. Microscopic Examination: Optical microscope- Resolution limited to the light wavelength, which varies from nm. Electron microscope- Resolution limited to the electron wavelength. Remember that electron s have a de Broglie wavelength of: λ h p h me Here λ, h, p, m and E are the wavelength, Planck s constant, momentum, electron mass, and energy. Here E is given in J. If we substitute for the electron mass, electron charge, Planck s constant, and remembering that the energy in ev is equal to the voltage through which the electron is accelerated divided by the charge on an electron, then λ h p h mqv 50.4 V / Here E is given instead in ev and λ. Thus, a simple relationship exists between the electron acceleration voltage and the electron wavelength. This allows one to tune the wavelength by tuning the acceleration voltage and thus probe a wide variety of length scales. For example, λ 0 nm for50.4 V electrons, but λ nm for 5,040 V electrons. The scanning electron microscope (SEM) (we have two on the 3 rd floor of the AMP building) obtains images by directing an electron beam at a sample, collecting the secondary electrons, and rastering the electron beam across the sample surface. The TEM (3 rd floor of the AMP building) collects images of the transmitted electrons that pass through ultrathin samples. We have created multimedia software for a virtual SEM that can be used to learn how to use this instrument. The software is available at: and High-resolution atomic images can be obtained using scanning tunneling microscopy (STM) and atomic force microscopy (AFM). During STM, a voltage is applied to a sharp metal tip that is scanned across the sample surface, with the tip-sample distance continuously adjusted to maintain a constant current (na range). This directly records the surface topography. For materials with limited conductivity, the AFM can be used to image surface topography using displacement of a sensitive cantilever. larkson has AFMs in several professors laboratories. Grain Size Determination: One needs to quantify the grain size that is observed in electron micrograph images. One method

13 defines this according to the grain size number, as defined by the American Society for Testing and Materials (ASTM): n n is the grain size number. is the average number of grains per square inch at a magnification of 00x. Example: Determine the ASTM grain size number of a metal specimen if 45 grains per square inch are measured at a magnification of 00x. For the same specimen, how many grains per square inch will there be at a magnification of 85x? Start with Equation (5.9): Taking log of both sies: Solving for n: Substituting: log n n ( n ) log log log + log 45 n log For magnifications other than 00x, a modified version of Equation (5.9) can be used: M M 00 n Solving for M Substituting: M n 00 M grains / in M 85