Steering System Components
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1 Columns Product Description Char-Lynn columns can be custom built to your exact specifications. The column and mounting flange is of a sturdy single weldment design. These columns have high thrust and side load capacity with low shaft tortional friction. Columns are painted with low gloss black finish and the shafts are phosphate coated and oil dipped for corrosion protection. Features Low friction bearings to carry thrust and side loads dust boot to protect against dirt and moisture Four jacket types are available Two lower ends and ten upper ends are available Two different horn wire configurations Available from 56 to 825 mm [2.2 to 32.5 inch] Pre-assembled to steering units per your request SPECIFICATIONS Rated Tortional 81Nm [60 lb-ft] Rated Bending Moment* 136 Nm [100 lb-ft] Rated Radial Load** 86 kg [150 lb] Rated Axial Load 86 kg [150 lb] Tortional Friction Drag 0,23 kg [2 lb-in] Recommended Wheel Nut Torque 47 Nm [35 lb-ft] *Bending moments are taken about the plane of the column mounting surface. **Radial load at the bearing centerline must not exceed the horizontal bending moment rating. Five Steps for How to Order Your Column Shaft End C L of Bearing L Use non-soap base grease for column, spline, steering unit interface T 1. Select Jacket/Base Type Mounting Flange Surface 2. Select Lower Shaft Type 3. Select Upper Shaft End Type 4. Select Length (use suggested standard length) 5. Select Add-On Features a) Horn Wire b) Wire Ends d P a Please contact your Eaton Representative if any request differs from our catalog offerings. EATON Steering Catalog C-STOV-MC001-E2 September
2 Columns Model Code, Ordering Information The following 22-digit coding system has been developed to identify all of the configuration options for steering columns. Use this model code to specify a steering column with the desired features. All 22 digits of the code must be present when ordering. You may want to photocopy the matrix below to ensure that each number is entered in the correct box A C K 0 0 Nos Feature Code Description 1,2,3 Product Series ACK Steering Column 4,5 Jacket/Base Type SJ Standard (38 mm [1.50 inch] O.D.) (page MN Round Series 5 (38mm [1.5 inch] O.D.) 74) HG Heavy Wall (41,4 [1.63 inch] O.D.) Tabbed Flange SH Standard With flat Flange (38mm [1.50 inch] O.D.) (No Tabs) TJ Tilt Column with Flat Flange, Mechanical Push Button 6 Lower Shaft End 1 12 Tooth Spline for Steering Unit (see page 3 3/4 inch D Section 75) (for Noise Isolator) 7,8 Upper Shaft End AJ Standard for all rigid and tilt columns (see illustrations Available with or without Horn Wire and specifications MJ Available with or without Horn Wire page DN Not Available with Horn Wire 76, 77) EJ Not Available with Horn Wire GC Not Available with Horn Wire CL Not Available with Horn Wire PT Available with or without Horn Wire SV Available with or without Horn Wire YM Not Available with Horn Wire 9,10,11 Jacket Length ,6 [ 2.23] mm [in.] ,8 [ 3.26] (Suggested Std ,8 [ 5.82] Dim.) ,1 [ 7.76] ,7 [ 9.87] ,3 [10.76] ,7 [11.76] ,8 [15.74] ,6 [17.78] ,1 [25.28] ,4 [27.26] ,4 [29.78] ,3 [32.53] ,4 [ 6.00] ,2 [ 8.00] ,0 [10.00] ,8 [12.00] Nos Feature Code Description ,6 [14.00] ,4 [16.00] ,1 [ 2.60] ,3 [ 3.63] ,3 [ 6.19] ,6 [ 8.13] ,2 [10.24] ,8 [ ,2 [12.13] ,3 [16.11] ,1 [18.15] ,6 [25.65] ,9 [27.63] ,9 [30.15] ,7 [32.90] AAA 190,5 [ 7.50] Above Pivot 546,4 [21.51] Below Pivot AAB 190,5 [ 7.50] Above Pivot 101,6 [ 4.00] Below Pivot AAC 127,0 [ 5.00] Above Pivot 127,0 [ 5.00] Below Pivot Horn Wire Feature No Horn Wire (page 79) 1A045 Single Horn Wire 2B045 Two Horn Wires 17 Horn Brush Wire 0 None Select When No Terminal End Horn Wire Used (page 79) D SAE J928 Pin and Double End Connector K Blade Receptacle Insulated (Compatible with SAE J858a) 18,19 Shaft End Wire 00 None Terminal 01 One Horn Button (page 79) (Only with One Horn Wire) 02 One Horn Button with Wire Eyelet (Select with Two horn Wire) 08 Tinned Bare Wire End 20,21 Special Feature 00 None 22 Eaton Assigned Design Code B For Tilt columns Tilt Column BOLT & NUT KITS Metric Cap Screw Kit M10 x 1.5 Thread x 20mm Length (Qty 4) Standard Cap Screw Kit UNC Thread x.75 Length (Qty 4) Metric Jam Nut Kit M18 x 1.5 (Qty 1) Hex Nut Kit 13/16-20 NEF (Qty 1) Hex Nut Kit 1 1/2-12 UNF (Qty 1) Separate kits are available for purchase to use with steering columns 76 EATON Steering Catalog C-STOV-MC001-E2 September 2011
3 Columns Jacket/Base Type *Dimension X see model code page 73 Position 9, 10, 11 (Jacket Length) Example see model code page 76 Position 4-5 SH Standard with flat flange (No Tabs) Position 9, 10, ,1 [2.60] (Dimension X) SJ Standard Wall (Available on Square Series 5, Series 10, 20, 25, 40) SH Standard Wall (Available on Square Series 5, Series 10, 20, 25, 40) Position ,6 [1.6] Dimension X* 15,2 [.60] 44,32 20,3 [.80] [1.745] Pilot 6,4 [.25] Position ,6 [1.6] Dimension X* 23,6 [.93] 44,32 5,77 [.227] [1.745] Pilot 6,4 [.25] Shaft End 41,4 [1.63] Shaft End 38,1 [1.5] Mounting Surface Tab (4) Mounting Surface HG Heavy Wall (Available on Square Series 5, Series 10, 20, 25, 40) Position ,6 [1.6] Dimension X* 23,6 [.93] 44 [1.73] 5,77 [.227] Pilot 6,4 [.25] MN (Round Series 5 with End Ports Only) Position ,6 [1.6] Dimension X* 23,6 [.93] 44 [1.73] 5,77 [.227] Pilot 6,4 [.25] Shaft End 38 [1.49] Shaft End 38 [1.49] Mounting Surface 9,4 [.37] Mounting Surface 9,4 [.37] EATON Steering Catalog C-STOV-MC001-E2 September
4 Columns Lower End Type Example see model code page 76 Position Tooth Spline for Steering Unit 1 6,4 [.25] Position 6 Column Mounting Flange with Tabs Column Mounting Flange without Tabs 6,1 [.24] Column Mounting Flange for Round Series 5 with Side or End Ports 12 Tooth Spline to Fit Char-Lynn Steering Control Units 3 Position 6 3/4 inch D Section (for Noise Isolator) Noise Isolator (Not Icluded) 18,8 [.74] Min. 107,8/105,6 [4.24/4.16] 13,54/13,44 [.533/.529] Upper Shaft End EJ (Ref.) 78 EATON Steering Catalog C-STOV-MC001-E2 September 2011
5 Columns Upper Shaft End Example see model code page 76 EJ (36 Tooth Straight Serration) Not available with horn wire AJ 26,4 [1.04] 12,7 [.50] For bending moment calculation when using Eaton wheel product No , wheel rim is 22,1 [.87] above threaded end steering shaft. 45,34 [1.785] 21,82 [.859].052 : 1 36 Tooth Straight Serration 21,79 [.858] Major 13/16-20 UNF - 2A Thread EJ 16,26 [.640] 21,8 [.86] 15,2 [.60] 45,34 [1.785] 36 Tooth Straight Serration 18,59 [.732] Major R 1,6 [.06] Max. MJ GC 26,4 [1.04] 12,7 [.50] For bending moment calculation when using Eaton wheel product No , wheel rim is 22,1 [.87] above threaded end steering shaft. 45,34 [1.785] 21,82 [.859].052 : 1 36 Tooth Straight Serration 21,79 [.858] Major M20 x 1,5-6g Thread Not Available with Horn Wire 22,17 [.873] 10,9 [.43] 30,99 [1.220] 9,48 [.373] Crosshole DN Not Available with Horn Wire 32,3 [1.31] 16,0 [.63] 57,15 [2.250] 22,22 x 4,775 [.870 x.1880] Wide Key 20,10 [.790].0625 : 1 3/4-16 UNF-2A Thread EATON Steering Catalog C-STOV-MC001-E2 September
6 Columns Upper Shaft End Continued Example see model code page 76 YM (.050 : 1 Taper M18 x 1,5-6g Thread) Not available with horn wire CL Not Available with Horn 45,50 [1.790] Wire 29,36 [1.156] 14,27 [.562] 50,5 [1.99] M16 x 1,5-6g Thread 40 Tooth Straight Tooth Serration 17,48 [.688] Major.083 : 1 17,92 [.705] YM Not Available with Horn Wire or Tilt 32,0 [1.26] M18 x 1,5-6g Thread 26,9 [1.06] M18 x 1,5-6H Thread Jam Nut 8,9 [.35] 23,2 [.913] 16,0 [.63].050 : 1 52,1 [2.05] 5 [.197] x 6,5 [.256] Woodruff Key 37,3 [1.47] Washer PT 30,00 [1.181] 15,00 [.590] M18 x 1,5-6g Thread 55,00 [2.165] 36 Tooth Straight Serration 20,55 [.809] Major.0625 : 1 21,00 [.827] SV 14,00 [.551] M18 x 1,5-6g Thread 24,90 [.980] 47,0 [1.850] 36 Tooth Straight Serration 21,79 [.858] Major.052 : 1 21,55 [.848] 80 EATON Steering Catalog C-STOV-MC001-E2 September 2011
7 Columns Tilt Column TILT POSITIONS 1/4" BLADE RECEPTACLE FULLY INSULATED 36 TOOTH STRAIGHT SERRATION (7/8 X 36) MAJOR ø ROOT 90 1 INCL. ROOT ANGLE ø OVER TWO.0625 ø PINS B UNEF-2A.052: START ø B 4.0" RUBBER BOOT LENGTH "A" CUSTOMER TO SPECIFY LENGTH ABOVE PIVOT (3.25" MINIMUM) 1.50 ø 2.47 "PUSH" TO RELEASE TILT LOCK RUBBER BOOT ø ALSO AVAILABLE WITH 1.63 ø HEAVY DUTY TUBE LENGTH "B" CUSTOMER TO SPECIFY LENGTH BELOW PIVOT (5.75" MINIMUM) FOR SINGLE HORN WIRE AND MINIMUM FOR NON HORN WIRE SAE J928 TYPE I.156 ø PIN TYPE WIRE END WITH DOUBLE END SOCKET CONNECTOR ø ø FLAT ROOT SIDE FIT 12 TOOTH, 16/32 PITCH A A How to Order your Tilt Column: A C K T J Model Code Steering Columns A J Position Dim. A Above Pivot Dim. B Below Pivot A A C 127,0 [ 5.00] 127,0 [ 5.00] A A B 190,5 [ 7.50] 101,6 [ 4.00] A A A 190,5 [ 7.50] 546,4 [21.51] *Dim. A (minimum) above pivot is 165,1 [6.5] (with one horn wire) **Dim. A (minimum) above pivot is 203,2 [8.0] (with two horn wires) B EATON Steering Catalog C-STOV-MC001-E2 September
8 Columns Horn Wire Electrical Single Wire 01 28,4 [1.12] Position ,52 [.375] Single Wire Example see model code page 76 Position A045 Column with one horn wire 1A045 Position Column with 1 Wire 08 Position Tinned Bare Wire End K or T Position 17 K Blade Receptacle Insulated Compatable with 6,4 [.25] Blade Per SAE J858a 114,3 [4.50] 35,8 [1.41] T SAE J928 Type I 3,96 [.156]. Female Wire End Two Wire 02 Position ,4 [1.12] 9,52 [.375] Two Wires 2B045 One Horn Button Position with Wire Eyelet (Select with Two Horn Wires) 4,8 [.19] Stud Eyelet Type Wire End 40,6 [1.60] Column with 2 Wires 08 Position K or T Position 17 K Blade Receptacle Insulated Compatable with 6,4 [.25] Blade Per SAE J858a 114,3 [4.50] 114,3 [4.50] 112,0 [4.41] 35,8 [1.41] Tinned Bare Wire Ends T SAE J928 Type I 3,96 [.156] Female Wire End 82 EATON Steering Catalog C-STOV-MC001-E2 September 2011
9 Columns and Wheel Mounting Product Information Inspect for Minimum Clearance at Assembly Steering Wheel Hub 1,6 mm [.06 in.] Min. Torque To 4,7 da Nm [35 lb-ft] Steering Column Square Series 5 and Series 10 Must use two bolts through mounting bracket or bulkhead and two bolts through just the steering column or four bolts through mounting bracket or bulkhead. 9,5 [.375] on 3.25 [82,5] Bolt Circle (4) Port Face Two Bolts 3/8-16 NC x Y + 30,5 [1.20] Y Dim. 30,5 [1.20] Max. 27,2 [1.07] Min. Two Bolts 3/8-16 NC x 19,0 [.75] (Supplied with Column) 45 44,4 [1.75] Mounting Bracket or Bulkhead Series 20, 25 Must use four bolts through mounting bracket or bulkhead. 9,5 [.375] on 3.25 [82,5] Bolt Circle (4) Four Bolts 3/8-16 NC x Y + 30,5 [1.20] Port Face Y Dim. 30,5 [1.20] Max. 27,2 [1.07] Min ,4 [1.75] Mounting Bracket or Bulkhead EATON Steering Catalog C-STOV-MC001-E2 September
10 Columns Product Information Round Series 5 Must use three bolts minimum. 59,00 [2.323] Cap Screw (1) M6 x 1,0 Mounting Bracket or Bulkhead 41,5 [1.635] Pilot T L R P M6 x 1,0-6H 18,5 [.73] Min. Deep (4) Cap Screw (3 or 4) M6 x (W + 12,2 [.48]) W Dim. 15,0 [.59] 5,8 [.23] 12,2 [.48] Max. 7,5 [.30] Min. Series 40 Must use three bolts Into steering control unit mounting bosses opposite port face. Note: Series 40 is too heavy for column mounting use column with or without mounting tabs 81,3 [3.20] 40,7 [1.60] 13,4 [.53] Max. PP LS 12,9 [.51] 67,5 [2.66] Z Dim. Three Bolts 1/2-13 UNC x (Z + 13,4 [.53]) Mounting Bracket 84 EATON Steering Catalog C-STOV-MC001-E2 September 2011
11 Steering Wheels and Accessories Horn Button Kit Steering Wheel Cap Nut, Hex Weather Cover 2 Horn Button 3 Contact Cup 4 Horn Button Spring 5 Contact Cup 6 Screw 7 Base Plate Assembly Steering Wheel Hub Section Steering Wheel No Molded black wheel with three equally spaced spokes, (relatively flat, without recessed hub) diameter 430 mm [17 inch] for column with upper shaft end AJ or MJ. Note: Steering wheel hub has tapped holes for wheel puller. Nut, Hex Upper Shaft End Configuration Thread Part Number (See Page xx, xx) Size PT, SV M18 x 1, MJ M20 x 1, CK, CL M16 x 1, AJ 13/16-20 UNF Horn Button Kit No For Char-Lynn steering column with serrated upper shaft end AJ or MJ and Char-Lynn 430 mm [17 inch] steering wheel. Cap No Char-Lynn steering wheel hub cavity cap, for no horn installations used on steering wheel EATON Steering Catalog C-STOV-MC001-E2 September
12 Steering Wheels and Accessories New Steering Wheels Eaton Char-Lynn offers three new steering wheels each with different features: : 350mm [14in] diameter, 3-spoke steering wheel with horn button option : 362mm [15in] diameter, 3-spoke steering wheel with knob standard and optional horn button : 400mm [16in] diameter, 3-spoke steering wheel with soft feel and horn button option. Note: All steering wheels are compatible with column upper shaft end AJ. Horn Buttons For Char-Lynn steering column with upper shaft end AJ and steering wheel and For Char-Lynn steering column with upper shaft end AJ and steering wheel Caps Char-Lynn steering wheel hub cavity cap, for no horn installations. Used on steering wheel and Char-Lynn steering wheel hub cavity cap, for no horn installations. Used on steering wheel EATON Steering Catalog C-STOV-MC001-E2 September 2011
13 Steering Wheels and Accessories This Noise Isolator is Available from Eaton Part Number ,6 [3.25] See Note Below Lower End Type 3 (Ref.) See Note Below Upper Shaft End EJ (Ref.) 61,0 [2.40] Note: Two screws (3/8-24 UNF x 31,8 [1.25] long not included) are required to join isolator to mating steering columns. Torque screws to 41 Nm [360 lb-in]. Want to Make your Own Column? You Must use these Spline Specs. Lower Shaft End This Splined Lower Shaft End Part (as shown below) is Available from Eaton Part Number 8063 Major 20,40/20,24 [.803/.797] Minor 16,97/16,59 [.668/653] Max. Effective 2,428 [.0956] Min. Actual 2,362 [.0930] ( Circular ) Form 17,45 [.687] 22,23 [.875] 18,09/18,00 [.712/.709] 42,2 [1.66] 25,40 [1.000] 22,4 [.88] 9,4 [.37] 16,38/15,88 [.645/.625] Pitch.7500 [19,05] 12 Tooth Spline to Fit Char-Lynn SCU 25 Involute Spline (see Spec.) 1,0 [.04] 30 Two Places Fit Flat Root Side Fit Number of Teeth 12 Pitch 16/32 Pressure Angle 30 Class of Fit Special Circular Tooth Thickness Max. Effective 2,428 [.0956] Min, Actual 2,362 [.0930] Splined End AISI 8620 Mt l Case hardened to RC Tooth Spline Specification (left) Can be press fit and welded into a 22,22 [.875] OD x 2,16 [.085] wall steel tube. EATON Steering Catalog C-STOV-MC001-E2 September
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