HVX9000 Adjustable. Frequency Drives. HVX9000 Adjustable Frequency Drives 1. Contents

Transcription

1 1 June 06 HVX9000 Adjustable Frequency rives Contents escription Page HVX9000 Product escription Features and Benefits Technical ata and Specifications Catalog Selection Product Selection Accessories imensions iring iagrams Note: Supplement to Publication No. CA081001E Tab. NEMA Type 12 NEMA Type 3R NEMA Type 1

2 2 June 06 Product escription The Cutler-Hammer Intelliisconnect rive from Eaton s electrical business combines a premier quality drive with a circuit breaker disconnect integrated into the design. Eaton s IntelliPass rive continues the Cutler-Hammer tradition of providing a premier intelligent drive integrated with a reliable bypass configuration, by taking advantage of the Cutler-Hammer Intelligent Technologies (IT.), enclosed control and circuit breaker expertise. The IntelliPass bypass is a two- or three-contactor design utilizing the 24V C IT. series of contactors and power supplies. The IT. features, function and form allow the drive and bypass to become an integrated design, enabling Eaton to manufacture the world s smallest drive and bypass package. The IntelliPass comes standard with a Cutler-Hammer circuit breaker integrated into the drive and bypass design. Features and Benefits IntelliPass/Intelliisconnect Circuit breaker provides flexible drive isolation configurations to meet customers needs Reliable drive with over 0,000 hours MTBF eighs up to 70% less than other designs which simplifies and speeds up the installation process, lowering contractors costs Serial communication interface enables control of the motor operated by the drive or bypass Plenum rated esigned and tested to UL 8C specifications Standard 3% line reactors for enhanced transient and harmonic distortion protection EMI/RFI Filters standard on all drives Top and bottom conduit entry for installation ease Standard drive current with standard rating of 100 kaic Upgradeable software extends product life Pass-through I/O capability Additional I/O and communication cards provide plug and play functionality Copy/Paste keypad function allows transfer of parameter settings from one drive to the next Optional Fusing Fuse rating 0 kaic Keypad can display up to three monitored parameters simultaneously Hand-held Power Supply option allows programming/monitoring of control module without applying power to the drive NEMA Type 1, 12 or 3R Standard NEMA Type 12 keypad on all drives Simplified operating menu allows for typical programming changes Accommodates a wide selection of expander boards and adapter boards Control logic can be powered from an external auxiliary control panel Standard I/O boards include 6 I, 2AI, 1 O, 1 AO, 2 form C RO and a bypass control board installed in slots A, B and C IntelliPass Fully rated, mechanically and electrically interlocked contacts Solid-state motor overload relay provides motor protection while in bypass HAN/OFF/AUTO and RIVE/ BYPASS selector on keypad simplifies control Two power sources for control ensure redundancy and provide additional ride-through capability Self-healing power supplies Bypass circuit current interrupting rating up to 65 kaic

3 June 06 3 Technical ata and Specifications Table 1. HVX9000 Specifications escription Power Connections Specification Input (V in ) +10% / -15% Input Frequency (f in ) / Hz (variation up to Hz) Connection to Power Once per minute or less (typical operation) Short Circuit ithstand 65 k AIC Rating Motor Connections Output Continuous Output Current Overload Current Output Frequency Frequency Resolution Control Characteristics Control Method Switching Frequency Frequency Reference Field eakening Point Acceleration Time eceleration Time Braking Torque Ambient Conditions Ambient Operating Temperature Storage Temperature Relative Humidity Air Quality Altitude 0 to V in Ambient temperature max F(+ C) 110% (1 min./10 min.) 0 to 3 Hz.01 Hz Frequency Control (V/f) Open Loop Sensorless Vector Control Adjustable Parameter 1 : 1 to 16 khz; default 10 khz : 1 to 10 khz; default 3.6 khz Analog Input: Resolution.1% (10-bit), accuracy ± 1% Panel Reference: Resolution.01 Hz to 3 Hz 0 to 00 sec. 0 to 00 sec. C brake: % x T n (without brake option) 14 F (-10 C), no frost to 104 F (+ C) - F (- C) to 158 F (70 C) 0 to 95% RH, noncondensing, non-corrosive, no dripping water Chemical vapors: IEC , unit in operation, class 3C2; Mechanical particles: IEC , unit in operation, class 3S2 100% load capacity (no derating) up to 3280 ft. (1000m); 1% derating for each 328 ft. (100m) above 3280 ft. (1000m); max ft. (00m) Enclosure Class NEMA Type 1/IP21; NEMA Type 12, NEMA Type 3R Standards EMC (at default settings) Immunity: Fulfills all EMC immunity requirements; Emissions: EN , LEVEL H Safety UL 8C Product IEC kAIC on Type 1 units operating at a line input voltage of 480V or less. escription Control Connections Analog Input Analog Input Current igital Inputs (6) Auxiliary Output Reference Analog Output igital Outputs Relay Outputs Protections Overcurrent Protection Overvoltage Protection Undervoltage Protection Earth Fault Protection Input Phase Supervision Motor Phase Supervision Overtemperature Protection Motor Overload Protection Motor Stall Protection Motor Underload Protection Short Circuit Protection General Specification 0 to 10V, R = 0Ω differential (-10 to 10V joystick control) Resolution.1%; accuracy ±1% 0(4) to ma; R i - 2Ω differential Positive or negative logic; 18 to 24V C +24V ±15%, max. 2 ma +10V +3%, max. load 10 ma 0(4) to ma; R L max. 0Ω; Resolution 10 bit; Accuracy ±2% Open collector output, ma/48v 2 programmable Form C relay outputs Switching capacity: 24V C / 8A, 2V AC / 8A, 125V C /.4A Trip limit 4.0 x IH instantaneously Yes Yes In case of earth fault in motor or motor cable, only the frequency converter is protected Trips if any of the input phases are missing Trips if any of the output phases are missing Yes Yes Yes Yes Yes (Of the +24V and +10V Reference s) Line 8/2/480V rive Efficiency >95% Power Factor.96 (isplacement) Ratings UL Listed, File No. E1343 arranty Standard Terms

4 4 June 06 Catalog Selection Table 2. HVX9000 IntelliPass/Intelliisconnect rive Catalog ing System H V X B 1 Product Family HVX = HVAC rive Family Horsepower Rating 001 = = = = = 7-1/2 010 = = 15 0 = 025 = 25 0 = 0 = 0 = 0 = 0 = 100 = = = 1 Enclosure Rating 1 = NEMA Type 1 2 = NEMA Type 12 3 = NEMA Type 3R Enclosure Style 1 = IntelliPass 2 = Intelliisconnect Options Options appear in alphabetical order; if no options are included, these spaces will be blank. Power Options P3 = Fused rive Isolation P6 = 3rd Contactor rive Isolation K9 = (2) Factory Installed Auxiliary Contacts PE = Output Contactor Enclosure Options SA = Space Heater S5 = Floor Stand 22" Extended I/O Card Options B4 = OPTB4: (1) AI, (2) AO B5 = OPTB5: (3) RO Communication Cards C2 = OPTC2: Modbus C4 = OPTC4: Lonworks CA = OPTC2: Johnson Controls N2 CB = Siemens Apogee FLN CJ = BacNet 1 = 8V 2 = 2V Rating 4 = 480V Brake Chopper Options B = ith Brake Chopper N = No Brake Chopper 480V rives, 1 are only available with Brake Chopper Option B. 480V rives, 1 are only available with Brake Chopper Option N. 8/2V rives, 1 are only available with Brake Chopper Option B. 8/2V rives, 25 are only available with Brake Chopper Option N. Two slots (, E) available for expansion cards. Only one communication card can be installed at a time. Fused rive Isolation (P3) and 3rd Contactor rive Isolation (P6) cannot be installed together in NEMA Type 1 esign. Space Heater (SA) option only applicable in NEMA Type 12/3R enclosures. IntelliPass Only. Intelliisconnect Only.

5 5 June 06 Product Selection Table 3. HVX9000 IntelliPass Base Unit Pricing Frame Size elivery Code Current (NEC) NEMA Type 1 NEMA Type 12 NEMA Type 3R Catalog Price Catalog Price Catalog Price FR4 FB10 8V AC V AC V AC /2 FR5 FB10 8V AC 5 7-1/2 10 2V AC 5 7-1/ V AC FR6 FB10 8V AC 15 2V AC V AC 25 FR7 FB10 8V AC 25 2V AC V AC FR8 FB10 8V AC 2V AC 480V AC HVX00111B1 HVX00211B1 HVX00311B1 HVX00112B1 HVX00212B1 HVX00312B1 HVX00114B1 HVX00214B1 HVX00314B1 HVX00514B1 HVX00714B1 HVX00511B1 HVX00711B1 HVX01011B1 HVX00512B1 HVX00712B1 HVX01012B1 HVX01014B1 HVX01514B1 HVX014B1 HVX01511B1 HVX011B1 HVX01512B1 HVX012B1 HVX02514B1 HVX014B1 HVX014B1 HVX02511N1 HVX011N1 HVX02512N1 HVX012N1 HVX014N1 HVX014N1 HVX014N1 8V and 2V supplied as a FR7 drive, but in a C-Box. HVX00121B1 HVX00221B1 HVX00321B1 HVX00122B1 HVX00222B1 HVX00322B1 HVX00124B1 HVX00224B1 HVX00324B1 HVX00524B1 HVX00724B1 HVX00521B1 HVX00721B1 HVX01021B1 HVX00522B1 HVX00722B1 HVX01022B1 HVX01024B1 HVX01524B1 HVX024B1 HVX01521B1 HVX021B1 HVX01522B1 HVX022B1 HVX02524B1 HVX024B1 HVX024B1 HVX02521N1 HVX021N1 HVX02522N1 HVX022N1 HVX024N1 HVX024N1 HVX024N1 HVX021N1 HVX021N1 HVX021N1 HVX022N1 HVX022N1 HVX022N1 HVX022N1 HVX10024N1 HVX12524N1 HVX124N1 HVX00131B1 HVX00231B1 HVX00331B1 HVX00132B1 HVX00232B1 HVX00332B1 HVX00134B1 HVX00234B1 HVX00334B1 HVX00534B1 HVX00734B1 HVX00531B1 HVX00731B1 HVX01031B1 HVX00532B1 HVX00732B1 HVX01032B1 HVX01034B1 HVX01534B1 HVX034B1 HVX01531B1 HVX031B1 HVX01532B1 HVX032B1 HVX02534B1 HVX034B1 HVX034B1 HVX02531N1 HVX031N1 HVX02532N1 HVX032N1 HVX034N1 HVX034N1 HVX034N1 HVX031N1 HVX031N1 HVX031N1 HVX032N1 HVX032N1 HVX032N1 HVX032N1 HVX10034N1 HVX12534N1 HVX134N1 iscount Symbol SS-6

6 6 June 06 Table 4. HVX9000 Intelliisconnect Base Unit Pricing Frame Size elivery Code Current NEMA Type 1 NEMA Type 12 NEMA Type 3R Catalog Price Catalog Price Catalog Price FR4 FB10 8V AC V AC V AC /2 FR5 FB10 8V AC 5 7-1/2 10 2V AC 5 7-1/ V AC FR6 FB10 8V AC 15 2V AC V AC 25 FR7 FB10 8V AC 25 2V AC V AC FR8 FB10 8V AC 2V AC 480V AC HVX00111B2 HVX00211B2 HVX00311B2 HVX00112B2 HVX00212B2 HVX00312B2 HVX00114B2 HVX00214B2 HVX00314B2 HVX00514B2 HVX00714B2 HVX00511B2 HVX00711B2 HVX01011B2 HVX00512B2 HVX00712B2 HVX01012B2 HVX01014B2 HVX01514B2 HVX014B2 HVX01511B2 HVX011B2 HVX01512B2 HVX012B2 HVX02514B2 HVX014B2 HVX014B2 HVX02511N2 HVX011N2 HVX02512N2 HVX012N2 HVX014N2 HVX014N2 HVX014N2 8V and 2V supplied as a FR7 drive, but in a C-Box. HVX00121B2 HVX00221B2 HVX00321B2 HVX00122B2 HVX00222B2 HVX00322B2 HVX00124B2 HVX00224B2 HVX00324B2 HVX00524B2 HVX00724B2 HVX00521B2 HVX00721B2 HVX01021B2 HVX00522B2 HVX00722B2 HVX01022B2 HVX01024B2 HVX01524B2 HVX024B2 HVX01521B2 HVX021B2 HVX01522B2 HVX022B2 HVX02524B2 HVX024B2 HVX024B2 HVX02521N2 HVX021N2 HVX02522N2 HVX022N2 HVX024N2 HVX024N2 HVX024N2 HVX021N2 HVX021N2 HVX021N2 HVX022N2 HVX022N2 HVX022N2 HVX022N2 HVX10024N2 HVX12524N2 HVX124N2 HVX00131B2 HVX00231B2 HVX00331B2 HVX00132B2 HVX00232B2 HVX00332B2 HVX00134B2 HVX00234B2 HVX00334B2 HVX00534B2 HVX00734B2 HVX00531B2 HVX00731B2 HVX01031B2 HVX00532B2 HVX00732B2 HVX01032B2 HVX01034B2 HVX01534B2 HVX034B2 HVX01531B2 HVX031B2 HVX01532B2 HVX032B2 HVX02534B2 HVX034B2 HVX034B2 HVX02531N2 HVX031N2 HVX02532N2 HVX032N2 HVX034N2 HVX034N2 HVX034N2 HVX031N2 HVX031N2 HVX031N2 HVX032N2 HVX032N2 HVX032N2 HVX032N2 HVX10034N2 HVX12534N2 HVX134N2 iscount Symbol SS-6

7 7 June 06 Table 5. Option Pricing Table 5. Option Pricing (Continued) escription Suffix Adder escription Suffix Adder 8V 1 7-1/ V 1 7-1/ V /2V AC / V AC 1 7-1/ rive Isolation Fusing rive Isolation Fusing rive Isolation Fusing 3rd Contactor rive Isolation 3rd Contactor rive Isolation P3 P3 P3 P6 P6 Fused rive Isolation (P3) is not available in NEMA Type 1 esign in 8V and 480V. Fused rive Isolation (P3) and 3rd Contactor rive Isolation (P6) cannot be installed together in NEMA Type 1 esign. P6 option only available with IntelliPass rives. only available on 2V units. 8/2V AC / V AC 1 7-1/ only available on 2V units. Catalog EMA13. PE option only available with Intelliisconnect rives. K9 option only available with IntelliPass rives. Table 6. Enclosure Option Output Contactor Output Contactor /2V AC 1 Auxiliary Contacts, (2) Factory Installed 480V AC 1 Auxiliary Contact, (1) Not Installed Auxiliary Contacts, (2) Factory Installed escription Space Heater Floor Stand 22" PE PE K9 Space Heater (SA) only applicable in NEMA Type 12/3R enclosures. S5 option only available in enclosure size C in Type 12/3R enclosures. Factory Installed Suffix SA S5 K9 Adder iscount Symbol SS-6

8 8 June 06 HVX9000 IntelliPass Option Boards imensions A B C E H Figure 1. HVX9000 IntelliPass Option Boards The HVX9000 IntelliPass Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs. The drive s control unit is designed to accept a total of five option boards. See Figure 1. The HVX9000 IntelliPass factory installed standard option board configuration includes an A9I/O board, A2 relay output board and a B5 output board which are installed in slots A, B and C respectively. Two slots (, E) for extended I/O and communication cards. Table 7. Option Board Kits Option Kit escription Basic I/O Cards 2 RO B 6 I, 1 O 2 AI, 1 AO A small terminal block 3 RO C Extended I/O Cards 1 AI, 2 AO 3 RO Communication Cards Modbus Lonworks Johnson Controls N2 Siemens Apogee FLN BacNet Allowed Slot Locations C, C,, E, E, E, E, E Catalog OPTA2 OPTA9 OPTB5 OPTB4 OPTB5 OPTC2 OPTC4 OPTC2 OPTCB OPTCJ Kit Price Factory Installed Suffix Standard Standard Standard B4 B5 C2 C4 CA CB CJ Adder AI = Analog Input; AO = Analog Output; I = igital Input; O = igital Output; RO = Relay Output. Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location. Only one communication card can be installed. Figure 2. NEMA Type 1 IntelliPass/Intelliisconnect rive imensions Table 9. NEMA Type 1 IntelliPass/Intelliisconnect rive imensions Frame Size AC / , 15, 25 25, 25, Approximate imensions in Inches (mm) H (465) (1).25 (768) (972) 5.05 (128) 5. (137) 7.5 (191) 9.1 (231) (316) (390) (382) (382) 21.0 (10.0) 35.0 (16.0) 67.0 (.0) 108 (49) Accessories Table 8. HVX9000 rive Accessories escription 9000X rive emo Hand Held 24V Auxiliary Power Supply used to supply power to the control module in order to perform keypad programming before the drive is connected to line voltage Catalog 9000XEMO 9000XAUX24V Price iscount Symbol SS-6

9 June 06 9 Enclosure Box A NEMA Type (101.6) Minimum Free Air Space Required 3.00 (76.2) Minimum Air Space Required Both Sides H1 H2 H (11.2) Mounting Holes (4 Places) 1 Figure 3. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions Table 10. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 1 1 Approx. Approx. Ship 8V V 1 15 (736.6) 480V (685.8) (643.9) (429.8) 15. (388.6) (413.0) 2.34 (59.4) 1 (54) 1 (73)

10 10 June 06 Enclosure Box B NEMA Type (101.6) Minimum Free Air Space Required 3.00 (76.2) Minimum Air Space Required Both Sides H1 H2 H (11.2) Mounting Holes (4 Places) 1 Figure 4. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions Table 11. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 1 1 Approx. Approx. Ship 8V.00 2V (1016.0) 480V (965.2) (923.3).92 (531.4) 19. (490.2) (425.7) 2.34 (59.4) 185 (84) 229 (104)

11 June Enclosure Box C NEMA Type (11.2) Mounting Holes (4 Places) 4.00 (101.6) Minimum Free Air Space Required 3.00 (76.2) Minimum Air Space Required Both Sides 0.44 (11.2) Mounting Holes (4 Places) (101.6) Minimum Free Air Space Required 3.00 (76.2) Minimum Air Space Required Both Sides H1 H2 H H2 H4 H Figure 5. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions Table 12. NEMA Type 12 IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 H3 H4 1 1 Approx. 8V V (13.8) 480V Consult Factory..00 (1270.0) (1228.1) (1828.8) (1808.2).92 (785.4) 29. (744.2) (426.2) 2.34 (59.4)

12 12 June 06 Enclosure Box A NEMA Type 3R H1 H2 H3 H (11.2) Mounting Holes (4 Places) Figure 6. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions Table 13. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 H Approx. Approx. Ship 8V V 1 15 (838.2) 480V (796.5) (3.6) (643.9) (534.7) (429.8) 15. (388.6) 2.07 (52.6) (437.9) (413.0) 3.31 (84.1) 170 (77) 215 (98)

13 June Enclosure Box B NEMA Type 3R H1 H2 H H (11.2) Mounting Holes (4 Places) Figure 7. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions Table 14. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 H Approx. Approx. Ship 8V V (1170.7) 480V (1129.0) (1086.4) (923.3) (668.3).92 (531.4) 19. (490.2) 2.69 (68.3) (4.6) (425.7) 3.31 (84.1) 235 (107) 290 (132)

14 14 June 06 Enclosure Box C NEMA Type 3R 0.44 (11.2) Mounting Holes (4 Places) (11.2) Mounting Holes (4 Places) H1 H2 H3 H H2 H3 H5 H Figure 8. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions Table 15. NEMA Type 3R IntelliPass/Intelliisconnect rive imensions AC Approximate imensions in Inches (mm) H H1 H2 H3 H4 H Approx. 8V V (14.5) 480V Consult Factory (1433.8) (1391.2) (1228.1) (1983.5) (1972.1) (958.3).92 (785.4) 29. (744.2) 3.34 (84.8) (4.6) (426.0) 3.31 (84.1)

15 June iring iagrams Basic Relay Board A2 RO1/1 21 Bypass Incoming Power L1 L2 L3 RO1/2 RO1/ R L AC / C Circuit Breaker RO2/1 24 RO2/2 25 RO2/3 26 Figure 9. A2 Board Control iring Max. Current/ Switching: <8A / 24V C <0.4A / 0V C <2 kva / 2V AC Continuously <2 Arms Optional Fuse or rive Input Contactor L1 L2 L3 Basic I/O Board A9 +10Vref 1 AI1+ 2 GN 3 AI2+ 4 AI2-5 24Vout 6 GN 7 IN1 8 IN2 9 IN3 10 CMA 11 24Vout 12 GN 13 IN4 14 IN5 15 IN6 16 CMB 17 AO1+ 18 AO1-19 O1 Input Reference () Input Reference (Current) Control Output 24V GN 24V GN 0 (4)/ ma RL<0 Ω + V<+48V I< ma Output Contactor To rive Input To rive Output U(T1) V(T2)(T3) U(T1) V(T2) Motor Bypass Contactor Overload Relay (T3) Indicates Connections for Inverted Signals Figure 12. HVX9000 IntelliPass Power iring Figure 10. A9 Board Control iring Basic Relay Board B5 RO1/1 RO1/ rive Run RO2/1 RO2/2 RO3/1 RO3/ Bypass Overload Reset Max. Current/ Switching: <8A / 24V C <0.4A / 0V C <2 kva / 2V AC Continuously <2 Arms Figure 11. B5 Board Control iring

16 16 June 06 Incoming Power L1 L2 L3 Circuit Breaker Optional Fuse To rive Input To rive Output U(T1) V(T2)(T3) Optional Output Contactor U(T1) V(T2) Motor (T3) Figure 13. HVX9000 Intelliisconnect Power iring Eaton Electrical Inc Cherrington Parkway Moon Township, PA USA tel: Eaton Corporation All Rights Reserved Printed in USA Publication No. /CPG June 06