About the Hotwire POTS Splitter

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1 TM Hotwire POTS Splitter Central Office Installation Instructions Document Number 5020-A2-GN10-30 About the Hotwire POTS Splitter The Hotwire System enables simultaneous high-speed digital data access and analog voice service over the same twisted-pair telephone line. The simultaneous access to RADSL (Rate Adaptive Digital Subscriber Line) or MVL (Multiple Virtual Lines) and POTS (Plain Old Telephone Service) requires the installation of a POTS splitter at the central office (CO). The POTS splitter filters out the DSL signal and allows the POTS frequencies to pass through. Each central office POTS splitter card contains 12 filters to serve 12 local loops with DSL-based service and POTS. The POTS splitter card is a passive device and requires no power. NOTE: For the purposes of this document, both MVL and RADSL technology are referred to as DSL cards. POTS Splitter Chassis The POTS splitter chassis is shipped separately from the POTS splitter card(s). Two chassis are available: 1-slot card chassis which can be placed on a tabletop or installed in a rack. 6-slot chassis which must be installed in a commercial EIA-standard 19 or 23 rack or cabinet. POTS Splitter Cards Two POTS splitter cards are available. This Card... Interoperates with Hotwire DSLAM POTS Splitter 8510, 8540, and 8546 RADSL cards POTS Splitter 8310 MVL card A2-GN

2 Before You Begin Consider the following before installing the POTS splitter: Installation Site The location should be well-ventilated, clean, and free of environmental extremes. Allow clearance at the front of the POTS splitter chassis to provide access to the cables. Cabling Three Telco 50-conductor cables are used to connect to the three interfaces on each POTS splitter card. The location of the system hardware affects the length of the three cables. Cables and Hardware You Need For each POTS splitter card, obtain three Telco 50-conductor cables with 50-position amphenol-type connectors at the appropriate length based on cabling requirements in your environment. A Y-cable is available for the DSL connection. Refer to Cabling Overview, page 11, and Connector Pin Numbers, page 17. Hotwire 5020 or 6020 POTS Splitter Card Package Checklist Verify that your POTS splitter card package contains the following: POTS splitter card Plastic bag with three of each item: Plastic tie-wrap anchors #4-40 x 1/4 screws #4-40 x 1/4 jack screws 8 cable tie wraps 1-Slot 5011 POTS Splitter Chassis Package Checklist Verify that your 1-slot POTS splitter chassis package contains the following: 1-slot POTS splitter chassis Two brackets for 19 racks and two brackets for 23 racks Small plastic bag with: Six #10-32 x 1/4 Phillips flat-head mounting screws Four #10-32 x 1/2 Phillips-head mounting screws Four #12-24 x 1/2 Phillips-head mounting screws Four #12-24 speed nuts Four black rubber feet A2-GN10-30

3 TM CO POTS Splitter 1-Slot Chassis Placement of Rubber Feet Slot 5016 POTS Splitter Chassis Package Checklist Verify that your 6-slot POTS splitter chassis package contains the following: 6-slot POTS splitter chassis with five filler panels. Each filler panel is attached to the chassis with two 1/4-turn fasteners. Keep filler panels installed in all unused slots. Two brackets for 19 racks and two brackets for 23 racks Small plastic bag with: Six #10-32 x 1/4 Phillips flat-head mounting screws Four #10-32 x 1/2 Phillips-head mounting screws Four #12-24 x 1/2 Phillips-head mounting screws Four #12-24 speed nuts Four black rubber feet (discard) CO POTS Splitter 6-Slot Chassis Filler Panels A2-GN

4 Tools Required A small #1 or #2 Phillips screwdriver to tighten the POTS splitter card fasteners. A large #3 or #4 Phillips screwdriver to install the chassis into a rack. A flat-blade screwdriver to install the chassis grounding wire. Product-Related Documents Refer to the following documents for product-specific information. Document Number 8600-A2-GN A2-GN A2-GN20 Document Title Hotwire 8600 Digital Subscriber Line Access Multiplexer (DSLAM) Installation Guide Hotwire 8800 Digital Subscriber Line Access Multiplexer (DSLAM) Installation Guide Hotwire 8810 Digital Subscriber Line Access Multiplexer (DSLAM) Installation Guide Contact your sales or service representative to order additional product documentation. Paradyne documents are also available on the World Wide Web at: Select Service & Support Technical Manuals A2-GN10-30

5 A A B B POWER ALARMS A POWER ALARMS A B B Fan Major Minor Fan Major Minor TM TM POTS Splitter Chassis Installation The following figure provides an example of two POTS splitter chassis center mounted in a 19 rack with two 8800 DSLAMs in a 19 cabinet. 19" Cabinet 19" Rack 8800 DSLAM Chassis POTS Splitter 6-Slot Chassis a-02 Planning the POTS Splitter Chassis Installation The POTS splitter chassis is shipped with mounting brackets to allow installation in a rack that is either 19 or 23 wide. To plan the bracket and chassis installation, determine: Width of the rack: 19 or 23. Chassis position in the rack: center mounted or front mounted. Center mounted is recommended for convenient access to cables. Whether the rack has mounting rails with threaded or non-threaded screw holes. If a 1-slot 8600 DSLAM chassis is being placed on a table top. If so, plan to install the rubber feet as shown on page 3. Discard rubber feet for any rack-mounted chassis. NOTE: In order to reduce the risk of accidental tip over, it is strongly recommended that the chassis be installed into the rack from the bottom up A2-GN

6 Installing the Brackets The brackets can be installed in the chassis in a center-mounted or front-mounted configuration. Mounting holes are provided in the chassis for either configuration. Install the appropriate 19 or 23 brackets on the 1-slot or 6-slot chassis. 1-Slot Chassis 19-Inch Rack 23-Inch Rack Slot Chassis Center Mount 23-Inch Rack Front Mount 19-Inch Rack Select one of the next two procedures for chassis installation in a rack A2-GN10-30

7 Installation into a Rack with Threaded Screw Holes Procedure After installing the appropriate brackets on the chassis: 1. Determine the preferred placement of the chassis in the rack. 2. Use the four Phillips-head mounting screws provided and a Phillips screwdriver to install the chassis. Front Rail Screw Tighten all four screws. To install the next chassis in the same manner, follow Steps 1 through 3. For a standard rack installation, chassis can be mounted directly on top of each other A2-GN

8 Installation into a Rack without Threaded Screw Holes Procedure After installing the appropriate brackets on the chassis: 1. Determine the preferred placement of the chassis in the rack. 2. Insert a speed nut onto each mounting rail hole selected and align the hole of the speed nut with the hole in the rail. Front Rail Speed Nut Screw Use a Phillips screwdriver to install the: 1-slot chassis in 19 or 23 rack, or a 6-slot chassis in a 19 rack. 6-slot chassis in a 23 rack. Install the top two screws loosely enough to allow the bracket s upper keyholes to drop under the screw heads during installation. 4. Line up the chassis-mounting bracket with the speed nut and start to rotate the speed nut screw into the chassis mounting bracket and the speed nut. 5. Loosely install the bottom screws first and then the top screws. Tighten each screw until the head is flush with the chassis and securely mounted in the rack. To install the next chassis in the same manner, follow Steps 1 through 5. For a standard rack installation, chassis can be mounted directly on top of each other A2-GN10-30

9 TM Installing the Ground Wire To comply with National Equipment Building Standards (NEBS) requirements, the ground wire must be installed. Procedure 1. There is a ground lug on each chassis. Locate the ground lug. If you have a... Then the ground lug is... 1-slot chassis 6-slot chassis On the rear of the chassis on the left. On the front of the chassis on the top right. CO POTS Splitter 1-Slot Chassis CO POTS Splitter 6-Slot Chassis A2-GN

10 2. Strip back the insulation approximately 1/4 to 3/8 on the copper wire. If you have a... Then the ground wire gauge must be... 1-slot 5011 chassis 6-slot 5016 chassis AWG AWG. 3. Loosen the screw on the ground lug Insert the stripped end of the wire into the open end of the ground lug and tighten the lug s screw. Make sure that the wire is making contact with the stripped portion of the wire. Installing the POTS Splitter Card in the Chassis Procedure 1. Insert the POTS splitter card into the chassis. 2. Tighten the two 1/4-turn fasteners in the faceplate for each installed POTS splitter card. CO POTS Splitter 1-Slot Chassis 1/4-Turn Fastener DSL Interface Loop Interface PSTN Interface 1/4-Turn Fastener A2-GN10-30

11 TM In the 6-slot chassis, each filler panel is attached to the chassis with two 1/4-turn fasteners. Remove a filler panel and replace with a POTS splitter card, as needed. Keep filler panels in all unused slots. CO POTS Splitter 6-Slot Chassis Filler Panel 1/4-Turn Fastener DSL Interface Loop Interface PSTN Interface 1/4-Turn Fastener Cabling Overview The interfaces to both the POTS splitter card and the DSLAM use 50-position amphenol-type connectors. Each DSL line uses one pair of copper wires. Each POTS splitter card uses 12 pairs of the 25 pairs on each 50-position connector. The 12 pairs for the POTS splitter card can be connected directly to the DSLAM using a straight-through cable or connected directly to the MDF. In order to directly connect 24 POTS splitter pairs, use a Y-cable to combine 12 pairs from two POTS splitter cards. The Y-cable Part Number is 8000-F A2-GN

12 TM TM A B POWER ALARMS A B Fan Major Minor Cabling Examples To connect 24 pairs from two POTS splitter cards to the DSLAM, use a Y-cable. The DSLAM connector feeds 24 DSL ports, comprised of six slots with four ports per DSL card slot. Interface connections: DSL Interface connects to the 8800 DSLAM using a Y-cable. The Y-cable enables 24 POTS splitters to serve 24 DSL lines on the DSLAM. LOOP Interface connects to the local loop via the main distribution frame. PSTN Interface connects to the local PSTN switch. In the next example, the first two POTS splitter cards are combined using the Y-cable, Part Number 8000-F Main Distribution Frame Cross-Connect Block POTS Splitter 6-Slot Chassis To PSTN Switch Y-Cable 8800 DSLAM Chassis A2-GN10-30

13 TM TM A B POWER ALARMS A B Fan Major Minor Cable Installation Using Cross-Connect Block Interface connections: DSL Interface connects to a punchdown block and cross-connects with the 8800 DSLAM LINES 1 6 cable which is also connected to a punchdown block. LOOP Interface connects to the local loop via the main distribution frame. PSTN Interface connects to the local PSTN switch. Main Distribution Frame Cross-Connect Block Cross-Connect Block POTS Splitter 6-Slot Chassis To PSTN Switch 8800 DSLAM Chassis Refer to Connector Pin Numbers, page A2-GN

14 TM A B POWER ALARMS A B Fan Major Minor Y-Cable Installation A Y-cable is available to combine two POTS splitter cards with 12 pairs each to one DSLAM connector with 24 pairs. Procedure To install the Y-cable: 1. Connect the cable labeled P2 To 1 12 to the second POTS splitter card. P1 Y-Cable Captive Screw To P1 Connector Pairs 1 to 12 P2 To 1-12 Captive Screw P3 To Captive Screw To P1 Connector Pairs 13 to Connect the cable labeled P3 To to the first POTS splitter card. 3. Connect the cable labeled P1 to the DSLAM SLOTS 1 6. P2 To 1-12 P3 To POTS Splitter 6-Slot Chassis SLOTS DSLAM Chassis SLOTS 7-12 LINES SLOTS 1-6 P Refer to Installation of Cable Heads, page A2-GN10-30

15 Installation of the Cable Heads This section provides instructions to make the necessary cable connections to the POTS splitter. Each cable can have a right-angle or left-angle exit from the connector, depending on the wiring requirements. CO POTS Splitter Card DSL Interface Loop Interface PSTN Interface The POTS splitter card has three interfaces: Use interface connector labeled... To connect to the... DSL or DSLAM Interface DSL interface on the 8600, 8800, or 8810 chassis. LOOP Interface PSTN Interface Local loop via MDF or distribution frame. PSTN switch A2-GN

16 Procedure 1. Determine how the cables will be dressed. The cables can be dressed from either side based on the cable heads. Each cable head can have left-angle or right-angle heads. 2. Install the plastic tie-wrap anchor mount onto the faceplate on the cable exit side with the screws provided. Slide the tie wrap through the anchor from the top. 3. Attach the cable head to the POTS splitter connector. If the connector on the cable has a long screw, tighten the screw directly into the connector located in the circuit card. Discard the jack screws provided. Anchor Mount Long Screw 50-Pin Connector If the connector on the cable has a short screw, install the #4-40 jack screw provided into the threaded hole of the connector in the circuit card. Attach the short screw in the cable to the jack screw and tighten. Anchor Mount #4-40 Jack Screw Short Screw Tighten the tie wrap and trim the excess Repeat the procedure for all the interface cables A2-GN10-30

17 TM CO POTS Splitter 6-Slot Chassis DSL Interface Loop Interface PSTN Interface Connector Pin Numbers Pin assignments are the same for all three connectors on the central office POTS splitter card. 50-Position Amphenol-type Connector 25 1 Filter # Pin # Tip Pin # Ring A2-GN

18 POTS Splitter Technical Specifications 1-Slot 5011 Chassis Technical Specifications* Item Height x Width x Depth Weight Approvals Safety Certifications Specification 1.75 x x 9.94 (4.45 cm x cm x cm) 2 lb. (0.71 kg) Refer to the equipment s label for approvals on product. 6-Slot 5016 Chassis Technical Specifications* Item Height x Width x Depth Weight Approvals Safety Certifications Specification 8.72 x x 9.94 (22.15 cm x cm x cm) 6 lb. (2.13 kg) Refer to the equipment s label for approvals on product RADSL POTS Splitter Card Technical Specifications* Item Height x Width x Depth Weight Impedance Model 5020-B1-000 Model 5020-B1-006 Specification 1.07 x x 9.77 (2.72 cm x cm x cm) 4 lb. (1.42 kg) 900 ohms or 900 ohms microfarads 600 ohms Physical Environment Operating temperature 32 F to 122 F (0 C to 50 C) Storage temperature 4 F to 158 F ( 20 C to 70 C) Relative humidity 15% to 90% ( noncondensing) Shock and vibration Withstands normal shipping and handling 6020 MVL POTS Splitter Card Technical Specifications* Item Specification Height x Width x Depth Weight Physical Environment Operating temperature Storage temperature Relative humidity Shock and vibration 1.07 x x 6.5 (2.72 cm x cm x cm) 1 lb. 3.7 oz. (0.56 kg) 32 F to 122 F (0 C to 50 C) 4 F to 158 F ( 20 C to 70 C) 15% to 90% ( noncondensing) Withstands normal shipping and handling * Technical Specifications subject to change without notification A2-GN10-30

19 ! Important Safety Instructions 1. Read and follow all warning notices and instructions marked on the product and included in this manual. 2. Use a Listed/Certified minimum No. 24 AWG wire for connection to the interface connectors. 3. This equipment is to be connected behind the telephone line primary protector. 4. Do not attempt to install or service this product yourself, as opening or removing covers may expose you to dangerous high-voltage points or other risks. Refer all installation and servicing to qualified service personnel. 5. When installed in the final configuration, the product must comply with the applicable Safety Standards and regulatory requirements of the country in which it is installed. If necessary, consult with the appropriate regulatory agencies and inspection authorities to ensure compliance. 6. In addition, since the equipment is to be used with telecommunications circuits, take the following precautions: Never install telephone wiring during a lightning storm. Never install telephone jacks in wet locations unless the jack is specifically designed for wet locations. Never touch uninsulated telephone wires or terminals unless the telephone line has been disconnected at the network interface. Use caution when installing or modifying telephone lines. Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a remote risk of electric shock from lightning. Do not use the telephone to report a gas leak in the vicinity of the leak. Warranty, Sales, and Service Information Contact your local sales representative, service representative, or distributor directly for any help needed. For additional information concerning warranty, sales, service, repair, installation, documentation, training, distributor locations, or Paradyne worldwide office locations, use one of the following methods: Via the Internet: Visit the Paradyne World Wide Web site at Via Telephone: Call our automated call system to receive current information via fax or to speak with a company representative. Within the U.S.A., call Outside the U.S.A., call A2-GN

20 Document Feedback We welcome your comments and suggestions about this document. Please mail them to Technical Publications, Paradyne Corporation, th Ave. N., Largo, FL 33773, or send to Include the number and title of this document in your correspondence. Please include your name and phone number if you are willing to provide additional clarification. Copyright 1999 Paradyne Corporation *5020 A2 GN10 30* A2-GN10-30

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