Shinwa USA, Corp Olympic Blvd. Erlanger, KY 41018

Transcription

1 Shinwa USA, Corp Olympic Blvd. Erlanger, KY Revised 04/17/2008

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3 1. Safety Fence Overview Standard Panel, 150 to 500 mm Wide Standard Panel, 501 to 1050 mm Wide Short Panel Multi-Panel Safety Fence Door Overview Single Swing Door without Header Single Swing Door with Header Double Swing Door without header Double Swing Door with header Sliding Door Installation Hardware Overview Single Foundation Bracket Double Foundation Bracket Tie Plate Corner Tie Plate Swing Door Hinge mm and 19 T-Bolts mm Caster Caster bracket Installation Guidelines System Overview Adjoining Panels End of Fence Runs Door Opening foundation brackets Corners T-Junctions Single Swing Door without header Single Swing Door with header Double Swing Door without header Double Swing Door with header Sliding Doors Appendix Part Numbers summary... 36

4 1. Safety Fence Overview Table of Contents 1.1. Standard Panel, 150 to 500 mm Wide Standard Panels come in two different width ranges 150 mm to 500 mm, and 501 mm to 1050 mm. The Standard Panel varies in height from 1051 mm to 2100 mm, and consists of (2) panel inserts separated by a horizontal member. Heights greater than 2100 mm quoted upon request. Sweep height varies from flush to the floor to 150 mm (typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n ) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Foundation brackets and tie plates are application specific. Note: Refer to Installation Guidelines section for specific hardware installation requirements. 2

5 1.2. Standard Panel, 501 to 1050 mm Wide Standard Panels come in two different width ranges 150 mm to 500 mm, and 501 mm to 1050 mm. The Standard Panel varies in height from 1051 mm to 2100 mm, and consists of (2) panel inserts separated by a horizontal member. Heights greater than 2100 mm quoted upon request. Sweep height varies from flush to the floor to 150 mm (typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n ) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Foundation brackets and tie plates are application specific. Note: Refer to Installation Guidelines section for specific hardware installation requirements. 3

6 1.3. Short Panel Short Panels come in a width range of 150 mm to 1050 mm. The Short Panel varies in height from 300 mm to 1050 mm, and consists of (1) panel insert. Heights greater than 1000 mm quoted upon request. Sweep height varies from flush to the floor to 150 mm (typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n xxxxxx) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Foundation brackets and tie plates are application specific. Note: Refer to Installation Guidelines section for specific hardware installation requirements. 4

7 1.4. Multi-Panel Short Panels come in a width range of 150 mm to 1050 mm. The Multi Panel varies in height from 2101 mm to 3050 mm, and consists of (3) panel inserts separated by (2) horizontal members. Heights greater than 3050 mm quoted upon request. Sweep height varies from flush to the floor to 150 mm (typical). Part numbers: 3mm PETG, clear (p/n xxxxxx) 3mm PETG, amber (p/n xxxxxx) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Foundation brackets and tie plates are application specific. Note: Refer to Installation Guidelines section for specific hardware installation requirements. 5

8 2. Safety Fence Door Overview Table of Contents 2.1. Single Swing Door without Header Single swing door widths are based on the overall door opening width. Door opening widths cannot exceed 1060 mm. Single swing doors include hinges for mounting the door to an adjacent vertical panel member. The door is powder coat safety yellow. The door consists of (2) panel inserts separated by a horizontal member. Door heights greater than 2100 mm are quoted upon request. Sweep height is typically based on the adjacent panel sweep height (150 mm typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n xxxxxx) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Installation hardware includes the following: Qty. 2 p/n hinge Qty. 8 p/n xxxxx 14 mm T-bolt Panels shown for reference 6

9 2.2. Single Swing Door with Header Single swing door widths are based on the overall opening width. Opening widths cannot exceed 1128 mm. Single swing doors include a header assembly and hinges for mounting the door to a vertical member of the header. The door is powder coat safety yellow. The door consists of (2) panel inserts separated by a horizontal member. Door heights greater than 2100 mm are quoted upon request. Included is a header assembly consisting of (2) vertical posts and (1) horizontal post. Sweep height is typically based on the adjacent panel sweep height (150 mm typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n xxxxxx) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Installation hardware includes the following: Qty. 2 p/n hinge Qty. 8 p/n xxxxxx 14 mm T-bolt 7

10 2.3. Double Swing Door without header 8

11 2.4. Double Swing Door with header Double swing door widths are based on the overall opening width. Opening widths cannot exceed 2183 mm. Double swing doors include a header assembly and hinges for mounting the doors to each vertical member of the header. The doors are powder coat safety yellow. Each door consists of (2) panel inserts separated by a horizontal member. Header heights greater than 2100 mm are quoted upon request. Included is a header assembly consisting of (2) vertical posts and (1) horizontal post. Sweep height is typically based on the adjacent panel sweep height (150 mm typical). Part numbers: 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n xxxxxx) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Installation hardware includes the following: Qty. 4 p/n hinge Qty. 16 p/n xxxxxx 14 mm T-bolt 9

12 2.5. Sliding Door Panels shown for reference The sliding door assembly consists of the following: 1050 mm wide sliding door (powder coat yellow) 1050 mm wide offset panel Sliding door hardware The sliding door assembly is designed to accommodate an overall opening of 2100 mm, and a door opening width is 800 mm (with the sliding door in the open position). The sweep height is based on the adjacent panel sweep height (150 mm typical). Part numbers 3mm PETG, clear (p/n ) 3mm PETG, amber (p/n ) ¾ #9 flattened expanded metal, powder coat black (p/n xxxxxx) Refer to the sliding door installation guidelines for an overview the required hardware and installation steps. 10

13 3. Installation Hardware Overview Table of Contents 3.1. Single Foundation Bracket The single foundation bracket is used for attaching a safety fence vertical member to the floor. Single foundation brackets are used for the following: End of fence runs Door Openings Corners T-Junctions Adjoining fence angles greater than 90 degrees The single foundation bracket assembly consists of the following: Qty. (1) p/n Single Foundation Bracket Qty. (1) p/n Note: Floor anchors are not provided as part of the single foundation bracket assembly. 11

14 3.2. Double Foundation Bracket The double foundation bracket is used for attaching adjacent panels (adjacent vertical members) to the floor. Double foundation brackets are used for the following: Adjoining Panels The double foundation bracket assembly consists of the following: Qty. (1) p/n Double Foundation Bracket Qty. (2) p/n Note: Floor anchors are not provided as part of the double foundation bracket assembly. 12

15 3.3. Tie Plate The tie plate is used for attaching adjacent panels (vertical members) together at the upper portion. Tie plates are used for the following: Adjoining Panels and headers The tie plate assembly consists of the following: Qty. (1) p/n Tie plate Qty. (2) p/n

16 3.4. Corner Tie Plate The corner tie plate is used for attaching adjacent corner panels (vertical members). Corner tie plates are used for the following: Corners The corner tie plate assembly consists of the following: Qty. (1) p/n Corner tie plate Qty. (2) p/n

17 3.5. Swing Door Hinge The swing door hinge is used for attaching swing doors (both single and double swing doors) to adjacent stationary panels (vertical members). Swing door hinges are used for the following: Single swing door without header Single swing door with header Double swing door Other specialty doors The swing door hinge assembly consists of the following: Qty. (1) p/n Swing door hinge Qty. (4) p/n xxxxxx 14 mm T-Bolt 15

18 mm and 19 T-Bolts T-bolts come in two different lengths 14 mm and 19 mm. T-Bolts are used for attaching the following hardware to the safety fence t-slots: Single foundation bracket (19 mm, p/n ) Double foundation bracket (19 mm, p/n ) Tie plate (19 mm, p/n ) Corner tie plate (19 mm, p/n ) Swing door hinge (14 mm, p/n xxxxxx) Note the alignment groove on the end of the bolt shaft, which shows when the bolt is properly aligned in the T-slot (perpendicular to the vertical member). 16

19 mm Caster The 80 mm caster (p/n ) is used in conjunction with the Caster bracket, and serves to offer additional stability to double swing doors without a header. 17

20 3.8. Caster bracket The caster bracket assembly consists of the following: Qty. (1) p/n xxxxxx Caster Bracket Qty. (1) p/n mm Caster Qty. (2) p/n

21 4. Installation Guidelines Table of Contents 4.1. System Overview Typical installation drawings will be a top view of your system (below), which will include panel and door locations along with installation hardware (mainly foundation brackets). This section will outline all the various panel junctions and the required installation hardware. Each panel in the overview drawing will be ballooned with an item number. This item number will correlate with the item number of the actual panel (as noted on the sticker located at the top of the panel). The sticker will also include the panel height and width dimensions. 19

22 4.2. Adjoining Panels Qty. (1) p/n Tie Plate Qty. (2) p/n Qty. (1) p/n Double Foundation Bracket Qty. (2) p/n Overhead CAD Detail 20

23 4.3. End of Fence Runs Overhead CAD Detail Qty. (2) p/n Single Foundation Bracket Qty. (2) p/n

24 4.4. Door Opening foundation brackets Overhead CAD Detail Qty. (4) p/n Single Foundation Bracket Qty. (4) p/n

25 4.5. Corners Qty. (1) p/n Corner Tie Plate Qty. (2) p/n Qty. (2) p/n Single Foundation Bracket Qty. (2) p/n Overhead CAD Detail 23

26 4.6. T-Junctions Qty. (2) p/n Single Foundation Bracket Qty. (2) p/n Overhead CAD Detail 24

27 4.7. Single Swing Door without header Qty. (2) p/n Swing Door HInge Qty. (8) p/n xxxxxx 14 mm T-Bolt Reference Door Opening foundation brackets section for details on foundation bracket requirements. 25

28 4.8. Single Swing Door with header Qty. (2) p/n Tie Plate Qty. (4) p/n Qty. (2) p/n Double Foundation Bracket Qty. (4) p/n Qty. (2) p/n Swing Door HInge Qty. (8) p/n xxxxxx 14 mm T-Bolt 26

29 4.9. Double Swing Door without header 27

30 4.10. Double Swing Door with header Qty. (2) p/n Tie Plate Qty. (4) p/n Qty. (4) p/n Swing Door HInge Qty. (16) p/n xxxxxx 14 mm T-Bolt Qty. (2) p/n Double Foundation Bracket Qty. (4) p/n Note: if door header is at the end of a panel run, reference end of fence run section for foundation bracket requirements. 28

31 4.11. Sliding Doors Step 1: Prepare opening 2100 mm maximum Reference Door Opening foundation brackets section for details on foundation bracket requirements. 29

32 Step 2: Install offset panel Note: Image below is from outside looking in Table of Contents Qty. (4) p/n Single Foundation Bracket Qty. (4) p/n Qty. (2) p/n Tie Plate Qty. (4) p/n

33 Step 3 Install roller channel brackets Note: Image below is from outside looking in Table of Contents Qty. (1) p/n xxxxxx Roller channel assembly Qty. (2) p/n Qty. (2) p/n xxxxxx Roller channel assembly Qty. (4) p/n

34 Step 4 Install roller channel Note: Image below is from inside looking out Table of Contents Qty. (2) p/n Qty. (1) p/n Qty. (1) p/n xxxxxx Roller Channel 32

35 Step 5 Install sliding door and roller channel end caps Note: Image below is from inside looking out Table of Contents Qty. (2) p/n xxxxxx Roller Channel end cap 33

36 Step 6 Install door guide assembly Note: Image below is from inside looking out Table of Contents Qty. (1) p/n xxxxxx Door guide assembly Qty. (3) p/n Delrin insert slides in lower door guide T-slot 34

37 Step 7 Install runner assembly Note: Image below is from inside looking out Table of Contents Qty. (1) p/n xxxxxx Runner assembly Note stack of flat washers required to shim lower guide rail from vertical profile. 35

38 5.1. Part Numbers summary 5. Appendix P/N CLEAR PETG PANELS Panel mm wide, mm high Panel mm wide, mm high Short Panel, mm wide, mm high Multi-panel Single Swing Door without header Single Swing Door with header Double swing Door without header Double Swing Door with header Sliding Door P/N EXPANDED METAL PANELS Panel mm wide, mm high Panel mm wide, mm high Short Panel, mm wide, mm high Multi-panel Single Swing Door without header Single Swing Door with header Double Swing Door without header Double Swing Door with header Sliding Door P/N AMBER PETG PANELS Panel mm wide, mm high Panel mm wide, mm high Short Panel, mm wide, mm high Multi-panel Single Swing Door without header Single Swing Door with header Double Swing Door Without header Double Swing Door with header Sliding Door 36

39 P/N STANDARD FOUNDATION BRACKETS Single Foundation Bracket, zinc plate Double Foundation Bracket, zinc plate Tie Plate, aluminum Corner Tie Plate, aluminum Hinge, zinc plate P/N POCKET FOUNDATION BRACKETS Single Foundation Bracket, zinc plate Double Foundation Bracket, zinc plate Corner Foundation Bracket, zinc plate Tie Plate, aluminum Corner Tie Plate, aluminum Hinge, zinc plate P/N MISCELLANEOUS ACCESSORIES 14 mm T bolt kit mm T bolt kit Medium Strap Handle Ball Detent Latch Replacement clear PETG panel Replacement amber PETG panel Replacement Expanded Metal panel mm Caster 37