Warrior Feed 304 Warrior Feed 304w

Transcription

1 Warrior Feed 304 Warrior Feed 304w Spare parts list GB Valid for: serial no. 246-xxx-xxxx, 324-xxx-xxxx

2 Ordering no. Product Warrior Feed Warrior Feed 304W Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.

3 TABLE OF CONTENTS SPARE PARTS... 4 WEAR PARTS Rights reserved to alter specifications without notice ESAB AB 2016

4 SPARE PARTS C = Component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C Side panel kit Includes side panel left and right, cotter, turn lock and rating plate Side panel kit water version Current bar Includes side panel left and right, cotter, turn lock, rating plate and cam straight Wire feed mechanism See table Wire feed mechanism Isolation plate 30-4 Mech Insulating washer 9 2 Screw M65 M FZB 10 2 Nut M6M M6-8.8 FZB Insulating sleeve M Screw MRT M PC-board Warrior Origo Feed 304 Encoder Machine connector Type OKC Silicone gasket OKC 16 1 Washer BRB 10.5 FZB 17 2 Cup spring washer 18 1 Screw M6S M FZB Brake hub 20 1 Nut M16-8-A2K Washer Solenoid valve 13YV Cable set Cable set From wire feed mechanism motor to PC board Cable set From encoder to PC board Gas hose 0.6 m Red PVC D=8 mm, ID=5 mm Rubber foot Part no. stick ESAB AB 2016

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6 C = Component designation in the circuit diagram Item Qty Ordering no. Denomination Notes Component designation 31 4 Screw MRT M FZB Screw RTS ST Cable assembly 19-pol Pin plug Insulating bushing Insulating washer Inlet nozzle mm, Fe, SS, A 38 1 Nut ML6M 6K M10 FZB Capacitor Handle Turn lock Cam straight With hook Sealing strip 330 mm, 225 CR 83 2 Screw M ESAB AB 2016

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8 C = Component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C Decal front Decal front water Display board 40 2 Nut M4-8-A2K 41 2 Distance screw M Distance screw M4 18 From ser.no. 324-xxx-xxxx 42 3 Screw M Distance screw M Knob Decal Small V/A 67* Cable assembly Potentiometers, switches and cable Cable assembly Potentiometers, switches and cable From ser.no. 324-xxx-xxxx Switch, inside Switch, front Potentiometer Potentiometer 10 turns Knob Water kit Quick connectors and hoses Quick connector Blue Quick connector Red Hose Red 0.46 m Hose Blue 0.5 m Sealing cap Remote Kit Railtrac / Miggytrac * Not shown in figure ESAB AB 2016

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10 C = Component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C Wire feed mechanism Includes items HH1 - HH21 and HH23 - HH41 HH Drive unit With encoder 13M4 HH Key Included in item HH1 HH Locking washer Included in item HH1 HH Gear housing HH6 1 Screw M6x40 HH7 2 Washer Ø 12/6.4x1.5 HH Insulating tube HH9 1 Nut M6 HH Capacitor 0.1 μf 250V with cable lugs 13C3 HH11 1 Flat pin 6.3x0.8 M6 HH12 4 Screw M6x12 HH Insulating sleeve HH Current connection HH15 1 Screw M8x25 HH16 1 Washer Ø 16/8.4x1.5 HH17 1 Belleville washer Ø 16/8.2x0.9 HH18 1 Nut M6 HH Insulating sleeve For cable set Cable set HH Front flange with PC-board HH21 1 (W) Outlet nozzle HH Insulating washer HH Cover HH24 3 Screw HH25 1 (W) Drive gear Current relay HH26 1 Washer Ø 16/5x1 HH27 1 Screw M4x12 HH28 2 Axle feed roll See item HH102 HH29 4 (W) Gear adapter HH30 4 (W) Feed/pressure roller HH31 2 Locking nut See item HH102 HH Screw for nozzle Pole screw HH33 1 Pin bolt See item HH101 HH34 1 (W) Inlet nozzle ESAB AB 2016

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12 Item Qty Ordering no. Denomination Notes C HH35 1 Pressure device See item HH101 HH36 1 (W) Intermediate nozzle HH37 1 Pressure arm See item HH100 HH38 1 Locking washer See item HH100 HH39 1 Torsion spring See item HH100 HH40 1 Shaft See item HH100 HH Shaft For wear parts (W) see Section WEAR PARTS. SPARE PART KITS Item Ordering no. Denomination Notes HH Pressure arm set Includes items HH37, HH38, HH39 and HH40 HH Pressure device set Includes items HH33, HH35 and one screw M3 12 HH Axle and nut Includes items HH28 and HH ESAB AB 2016

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14 WEAR PARTS WEAR PARTS Item Ordering number HI HI HI Key Denomination Wire type Wire dimensions Intermediate nozzle Intermediate nozzle Outlet nozzle Outlet nozzle HI Locking washer HI 5a Motor gear euro, drive gear Fe, Ss & cored Al Fe, Ss & cored Al Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm Item Ordering number Denomination Wire type HI 5b Feed/pressure rollers Fe, Ss & cored Feed/pressure rollers Fe, Ss & cored Feed/pressure rollers Fe, Ss & cored Feed/pressure rollers Fe, Ss & cored Wire dimensions (mm) Groove type Roller markings Ø 0.6 & 0.8 V 0.6 S2 & 0.8 S2 Ø 0.8 & 1.0 V 0.8 S2 & 1.2 S2 Ø 0.9/1.0 & 1.2 V 1.0 S2 & 1.2 S2 Ø 1.4 & 1.6 V 1.4 S2 & 1.6 S Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 V- knurled Feed/pressure rollers Cored Ø 1.2 & 1.2 V- knurled Feed/pressure rollers Cored Ø 1.2 & 1.4 V- knurled Feed/pressure rollers Cored Ø 1.6 V- knurled 1.0 R2 & 1.2 R2 1.2 R2 & 1.2 R2 1.2 R2 & 1.4 R2 1.6 R2 & 2.0 R Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 U 0.8 A2 & 1.0 A Feed/pressure rollers Al Ø 1.0 & 1.2 U 1.0 A2 & 1.2 A Feed/pressure rollers Al Ø 1.2 & 1.6 U 1.2 A2 & 1.6 A2 Only use pressure and feed rollers marked A2, R2 or S2. The rollers are marked with wire dimension in mm, some are also marked with inch ESAB AB 2016

15 WEAR PARTS ESAB AB 2016

16 WEAR PARTS Item Ordering number Denomination Notes HI 6 Washer Ø 16/5 1 HI 7 Screw M4 12 HI 8 Screw M6 12 HI 9 Washer Ø 16/ HI HI HI Cover Axle and Nut Gear adapter HI Inlet nozzle Ø 3mm for mm Fe, Ss, Al and cored wire Inlet nozzle Long-life for Fe, Ss and cored wire HI Shaft HI 15 Nut M10 HI HI Insulating washer Insulating bushing Item Ordering number Denomination Wire type Wire dimensions HI Inlet nozzle Ø 16/5 1 Ø 2 mm plastic for mm Welding with aluminium wire In order to weld with aluminium wire, U-shaped rollers, nozzles and liners for aluminium wire must be used. It is recommended to use 3 m long welding torch for aluminium wire, equipped with appropriate wear parts ESAB AB 2016

17 WEAR PARTS ESAB AB 2016

18 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna-Liesing Tel: Fax: BELGIUM S.A. ESAB N.V. Heist-op-den-Berg Tel: Fax: BULGARIA ESAB Kft Representative Office Sofia Tel: Fax: THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Vamberk Tel: Fax: DENMARK Aktieselskabet ESAB Herlev Tel: Fax: FINLAND ESAB Oy Helsinki Tel: Fax: GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: Fax: ESAB Automation Ltd Andover Tel: Fax: FRANCE ESAB France S.A. Cergy Pontoise Tel: Fax: GERMANY ESAB Welding and Cutting GmbH Solingen Tel: Fax: HUNGARY ESAB Kft Budapest Tel: Fax: ITALY ESAB Saldatura S.p.A. Bareggio (Mi) Tel: Fax: THE NETHERLANDS ESAB Nederland B.V. Amersfoort Tel: Fax: NORWAY AS ESAB Larvik Tel: Fax: POLAND ESAB Sp.zo.o. Katowice Tel: Fax: PORTUGAL ESAB Lda Lisbon Tel: Fax: ROMANIA ESAB Romania Trading SRL Bucharest Tel: Fax: RUSSIA LLC ESAB Moscow Tel: +7 (495) Fax: +7 (495) SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: Fax: SPAIN ESAB Ibérica S.A. Alcalá de Henares (MADRID) Tel: Fax: SWEDEN ESAB Sverige AB Gothenburg Tel: Fax: ESAB International AB Gothenburg Tel: Fax: SWITZERLAND ESAB Europe GmbH Neuhof Business Center Neuhofstr. 4 Tel: Fax: UKRAINE ESAB Ukraine LLC Kiev Tel: +38 (044) Fax: +38 (044) North and South America ARGENTINA CONARCO Buenos Aires Tel: Fax: BRAZIL ESAB S.A. Contagem-MG Tel: Fax: CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: Fax: MEXICO ESAB Mexico S.A. Monterrey Tel: Fax: USA ESAB Welding & Cutting Products Florence, SC Tel: Fax: Asia/Pacific AUSTRALIA ESAB South Pacific Archerfield BC QLD 4108 Tel: Fax: CHINA Shanghai ESAB A/P Shanghai Tel: Fax: INDIA ESAB India Ltd Calcutta Tel: Fax: INDONESIA P.T. ESABindo Pratama Jakarta Tel: Fax: JAPAN ESAB Japan Tokyo Tel: Fax: MALAYSIA ESAB (Malaysia) Snd Bhd USJ Tel: Fax: SINGAPORE ESAB Asia/Pacific Pte Ltd Singapore Tel: Fax: SOUTH KOREA ESAB SeAH Corporation Kyungnam Tel: Fax: UNITED ARAB EMIRATES ESAB Middle East FZE Dubai Tel: Fax: Africa EGYPT ESAB Egypt Dokki-Cairo Tel: Fax: SOUTH AFRICA ESAB Africa Welding & Cutting Ltd Durbanvill Cape Town Tel: +27 (0) Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page