Manapak Sandwich Valves. General Description. Operation. Specifications. Features

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1 Catalog HY14-252/US Technical Information Series PRDM General Description Series PRDM are direct operated pressure reducing valves that are used to regulate pressure in one area of a hydraulic circuit at a predetermined level below normal system pressure. Additionally, an integral pressure relieving function for the secondary reduced pressure circuit is incorporated into the design. Operation These valves are normally open devices that allow fluid to flow through the controlled port during their non-actuated or at rest condition. When downstream pressure exceeds the value set by the spring force, the control piston moves off its seat, closing off the flow path and thus reducing the fluid passing through from the main system. The cushioned piston modulates to maintain the preset pressure in this branch of the hydraulic circuit. If, due to external forces, the pressure continues to rise in this branch circuit, the piston will keep moving against the spring force allowing fluid to be drained to tank, thereby limiting maximum pressure to the valve s setting. Features PRDM Manapak sandwich valves may be selected to reduce pressure in the 'P' port, 'A' port or '' port. The direct operated, cushioned piston design results in fast response, low leakage and minimal hysteresis. Up to nine pressure adjustment ranges are available with maximum pressure settings. Adjustment options include: internal hex screw, hand knob or internal hex with keylock. Fluorocarbon seals are available. Available gage port connections include SAE and NPT. Specifications PRDM2 PRDM3 Mounting NFPA D3, NFPA D5, Pattern CETOP 3, NG6 CETOP 5, NG1 Maximum Operating Pressure P, A, 35 ar (5 PSI) 315 ar (456 PSI) T 1 ar (145 PSI) 1 ar (145 PSI) Max. Flow 4 (1.5 ) 8 (21 ) Pressure Range Range 1 1. to 14 ar (15 to 2 PSI) 2* 1.5 to 25 ar (22 to 363 PSI) 5** 2 to 5 ar (29 to 725 PSI) 6* 1.5 to 64 ar (22 to 928 PSI) 1** 4 to 1 ar (58 tp 145 PSI) 15** 6 to 15 ar (87 to 2175 PSI) 16* 3 to 16 ar (44 to 232 PSI) 21 3 to 21 ar (44 to 345 PSI) 35* 1 to 315 ar (147 to 456 PSI) Viscosity Range cst ( SSU) Filtration ISO 18/16/13 or etter * PRDM2 only ** PRDM3 only. M T P A p65, dd 24

2 Catalog HY14-252/US Ordering Information Series PRDM PRDM Pressure Reducing/ Relieving Manapak Description Size 2 NFPA D3 Subplate Mounting 3 NFPA D5 Subplate Mounting Port Reduction Pressure Range Adjustment N V Seal Material Nitrile Fluorocarbon Gage Port Design Series NOTE: Not required when ordering. N 1/4 NPT Adapter S SAE #4 (UNF-2 7/16-2) Adapter in PRDM3 PP AA Description P Port Only A Port Only Port Only L Hex w/key Lock S Internal Hex Screw Adj. K* Knob * PRDM2 only. Description 1 1 to 14 ar (15 to 2 PSI) 2* 1.5 to 25 ar (22 to 363 PSI) 5** 2 to 5 ar (29 to 725 PSI) 6* 1.5 to 64 ar (22 to 928 PSI) 1** 4 to 1 ar (58 to 145 PSI) 15** 6 to 15 ar (87 to 2175 PSI) 16* 3 to 16 ar (44 to 232 PSI) 21 8 to 21 ar (116 to 345 PSI) 35* 1 to 315 ar (147 to 456 PSI) * PRDM2 only. ** PRDM3 only. old: Designates Tier I products and options. Non-old: Designates Tier II products and options. These products will have longer lead times. Manapak olt Kits Size "2" Manapak No. of & Valve olt olt Length Manapaks Combination Kit mm (in) 1 Manapak & D1 K (2.88) 2 Manapak & D1 K (4.38) 3 Manapak & D1 K (6.) 4 Manapak & D1 K (7.5) olt Kits must be ordered separately. Size "3" Manapak D3W-3 No. of & Valve D3DW & olt Length Manapaks Combination D31VW* mm (in) 1 Manapak & D3 K (3.5) 2 Manapak & D3 K (5.5) 3 Manapak & D3 K (7.5) * D31VW with internal pilot and internal drain only. Weights: PRDM2 1.3 kg (2.9 lbs.) PRDM3 2.6 kg (5.8 lbs.) Schematics T P A T P A T P A M M M PP AA p65, dd 25

3 Catalog HY14-252/US Performance Curves Series PRDM PSI 2 ar 13.8 PRDM2**1 PSI ar PRDM2** Flow Flow PSI 12 ar 82.8 PRDM2**6 PSI ar PRDM2** Flow Flow PSI ar PRDM2** Flow NOTE: Lowest pressure setting dependent upon system resistance p65, dd 26

4 Catalog HY14-252/US Performance Curves Series PRDM PSI 116 ar 8 PRDM3 5 PSI ar PRDM Setting Pressure pe P e min Setting Pressure pe P e min (T P ) Flow Rate Q (P P ) (T P ) Flow Rate Q (P P ) PSI ar PRDM Setting Pressure pe P e min (T P ) Flow Rate Q (P P ) NOTE: Lowest pressure setting dependent upon system resistance p65, dd 27

5 Catalog HY14-252/US Dimensions Series PRDM PRDM2 Inch equivalents for millimeter dimensions are shown in (**) 27.7 (1.9) Across Points 21.1 (.83) Gauge Port : N & S 39. (1.54) 4. (.16) Port Reduce : 45. (1.77) Gage Port M or N 28.1 (1.11) 23.2 (.91) 31.8 (1.25) 34.6 (1.36) Adjustment : K 63.8 (2.51) 83.8 (3.3) Adjustment : L 1.67 (.66) (1.81) (.3) A (6.3) (5.42) 67. (2.64) 12.5 (.49) T P 4. (1.58) Gage PRDM3 Inch equivalents for millimeter dimensions are shown in (**) 5. (1.97) 1.6 (.42) 34.9 (1.37) (9.3) 65. (2.56) Gage T P A T 32. (1.26) 42.5 (1.67) 86.5 (3.41) 66.3 (2.61) Lock p65, dd 28

6 Catalog HY14-252/US Technical Information Series PRM General Description Series PRM reducing valves are used to regulate pressure, in one area of a circuit, below normal system pressure. The Manapak style valve is well suited to perform this function as it mounts directly below the directional control valve. Operation These are "normally open" valves that allow fluid to pass through the controlled port during typical operation. When downstream pressure rises above the value set by an adjustable spring force, the control pilot opens and allows the main spool to move from a full open position. The main spool modulates to maintain the desired "reduced pressure" downstream of the valve. The PRM3 also has a relieving mode. Features Parker Manapak PRM sandwich style pressure reducing valves can be used to reduce pressure on the 'P' port, the 'A' port, or the '' port. Three pressure adjustment options are available: slotted screw, knob and locking knob. (PRM6 only) Valve bodies are manufactured from steel which provide extra strength and durability for longer life. Internal hardened steel components also provide longer life. Specifications PRM3 PRM6 Mounting NFPA D5, NFPA D8, Pattern CETOP 5, NG 1 CETOP 8, NG 25 Minimum 1 ar (15 PSI) with rated flow, 15 SSU Pressure oil, and fluid temperature of 38 C (1 F). 1 Maximum 345 ar 345 ar Pressure (5 PSI) (5 PSI) Min Flow (1 ) (1 ) Maximum Flow (17 ) (5 ) Pressure Pressure Range Range 7 1 to 7 ar (15-1 PSI) 17 1 to 175 ar (15-25 PSI) 25 1 to 25 ar (15-35 PSI) 35 1 to 35 ar (15-5 PSI) Venting PRM3/PRM6 Connecting the vent port to tank allows the reducing valve to divert flow at minimum pressure. Remote Remote control valve connected to the vent Control port can be used to control the pressure. 2 Drain Drain line from pilot valve is internally Line connected to the tank port. Tank line pressure is thus added to the valve setting. 3 1 Change in flow, temperature or fluid (SSU) rating will affect valve minimum pressure. 2 Set main valve pressure 1 ar (15 PSI) higher than remote pilot. 3 It is important that the drain line connection be taken into consideration when determining the minimum valve setting p65, dd 29

7 Catalog HY14-252/US Ordering Information Series PRM PRM Pressure Reducing Manapak Description Size 3 NFPA D5 Subplate Mounting 6 NFPA D8 Subplate Mounting Port Reduction Available Models Description PRM3 PRM6 PP P Port Only AA A Port Only Port Only PA P Port Reduced/Convertible to A Port Reduced AP A Port Reduced/Convertible to P Port Reduced Pressure Range Adjustment N V K Knob L* Locking Knob S Screw Adj. * PRM6 only. Seal Material Nitrile Fluorocarbon Gauge Port Omit* SAE S SAE N* NPT * PRM6 only. PRM3 only. Drain Omit * Design Series NOTE: Not required when ordering. Internal Y* External * PRM3 only. Unit Weight: PRM3 3. kg (6.6 lbs.) PRM6 5.6 kg (12.5 lbs.) Description 7 1 to 7 ar (15 to 1 PSI) 17 1 to 175 ar (15 to 25 PSI) 25 1 to 25 ar (15 to 35 PSI 35 1 to 345 ar (15 to 5 PSI) old: Designates Tier I products and options. Non-old: Designates Tier II products and options. These products will have longer lead times. Manapak olt Kits Schematics Size "3" Manapak D3W-3 No. of & Valve D3DW & olt Length Manapaks Combination D31VW* mm (in) 1 Manapak & D3 K (3.5) 2 Manapak & D3 K (5.5) 3 Manapak & D3 K (7.5) * D31VW with internal pilot and internal drain only. VALVE SIDE Size "6" Manapak No. of & Valve olt olt Length Manapaks Combination Kit mm (in) 1 Manapak & D6 K (5.25) 2 Manapak & D6 K (8.) 3 Manapak & D6 K (1.75) 4 Manapak & D6 K (13.5) olt Kits must be ordered separately. VALVE SIDE VALVE SIDE PRM3 SUPLATE SIDE SUPLATE SIDE SUPLATE SIDE AA A Port Reduced Port Reduced PP P Port Reduced PRM p65, dd PA AP 3

8 Catalog HY14-252/US Technical Information Series PRM3 Performance Curves PSI ar Flow Rate PSI ar Valve will not function in this region Minimum Setting RELIEVING REDUCING Flow Rate Flow Path Mode P P A A T T PP AA Viscosity Correction Factor Viscosity (SSU) % of ΔP (approx.) Curves were generated using 1 SSU hydraulic oil. For any other viscosity, pressure drop will change per chart. NOTE: Lowest pressure setting dependent upon system resistance p65, dd 31

9 Catalog HY14-252/US Dimensions Series PRM3 PRM3AA Inch equivalents for millimeter dimensions are shown in (**) (7.43) 11.9 (.47) 44.3 (1.75) at maximum pressure 51.6 (2.3) at low pressure 2.5 (.81) Top View 69.8 (2.75) 59.3 (2.34) (1.7) (.46) (1.7) (1.31) Gage 25. (.99) 5. (1.97) 25. (.98) Vent (4.9) (.5) SAE (6.64) at maximum pressure (6.93) at low pressure Face View ottom View p65, dd 32

10 Catalog HY14-252/US Dimensions Series PRM3 PRM3 Inch equivalents for millimeter dimensions are shown in (**) (7.43) 49.8 (1.96) 44.3 (1.75) at maximum pressure 51.6 (2.3) at low pressure Top View 11.9 (.47) Gage 27.2 (1.7) 33.1 (1.31) 11.8 (.46) 69.8 (2.75) 59.3 (2.34) 27.2 (1.7) Vent 25. (.98) 25. (.99) 5. (1.97) SAE (.5) (4.9) (6.64) at maximum pressure (6.93) at low pressure Face View ottom View p65, dd 33

11 Catalog HY14-252/US Dimensions Series PRM3 PRM3PP Inch equivalents for millimeter dimensions are shown in (**) (7.43) 11.9 (.47) 44.3 (1.75) at maximum pressure 2.5 (.81) 51.6 (2.3) at low pressure Vent 69.8 (2.75) 59.3 (2.34) 27.2 (1.7) (.46) (1.31) Top View 27.2 (1.7) Gage 25. (.99) 5. (1.97) 25. (.99) (4.9) (6.64) at maximum pressure (6.93) at low pressure 12.7 (.5) SAE 4 Face View ottom View p65, dd 34

12 Catalog HY14-252/US Dimensions Series PRM6 Inch equivalents for millimeter dimensions are shown in (**) 11.1 (.44) 11.1 (.44) T P Y X A 222. (8.74) 4.8 Pressure 46.6 Pressure Top View GAGE 55.6 (2.19) 13.5 (.53) 37.9 (1.49) 69.5 (2.74) 9.5 (.38) (2.19) (1.34) VENT (4.5) SAE (.25) (6.91) 224. Pressure 23. Pressure AP Port Reduction Shown 6.4 (.25) Locating Pins (2 Places) Face View 45.2 (1.78) Needed for key removal 26.2 (1.31) 92.9 (3.66) ottom View p65, dd 35

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