46109 Rigging Training Systems
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1 46109 Rigging Training Systems LabVolt Series Datasheet Festo Didactic en 240 V - 50 Hz 06/2016
2 Table of Contents General Description 2 Courseware 2 Topic Coverage 2 Features & Benefits 2 List of Available Training Systems 3 Additional Equipment Required to Perform the Exercises 3 Available Training Systems 3 Equipment Description 6 General Description Moving machines is a basic requirement for any industrial plant. With the Rigging Training Systems, students learn how to move and install machines safely. Machines that need to be moved in industrial settings are all different, since they are usually built for special applications. They have different shapes and are often asymmetrical. Their weight, which is not evenly balanced on the machine supports, can create difficulties for the rigger. Therefore riggers need to be highly skilled and qualified to move machines safely and efficiently. To help acquire these basic skills, the Rigging Training Systems were created to cover the fundamentals of rigging practices, including techniques to help students move and install machines safely. The mobile beam-style gantry is designed to conform to OSHA and CMAA standards. This heavy-duty, steel crane has polyurethane swivel casters with roller bearings, and pivoting support legs for easy maneuvering in tight places. Courseware The courseware consists of a fully illustrated student manual accompanied by an instructor guide. The manual contains a series of work orders. The courseware also includes a reference textbook titled Basic Rigging from Job Training Systems, Inc. Work orders can be used to evaluate students. Each work order includes a brief description and illustration of the task and the main steps of the work to be done. Some work orders require basic math skills. The instructor guide contains the measurements and calculation results as well as the answers to the posttests. It also includes a work assessment table to evaluate the work done by the student. Topic Coverage Ropes and Slings Wedge Sockets Dollies and Roller Pipes Gantry Cranes and Hoists Machine Installation Machine Movement Lifting Objects and Unbalanced Loads Estimated program duration: 40 hours Features & Benefits Storage for all material on the crane 2 Festo Didactic
3 Work orders for task-based learning Industrial-grade, safe equipment Includes a student manual and an instructor guide Wide variety of components enhance realistic training Mobile beam-style gantry crane designed to conform to OSHA and CMAA standards List of Available Training Systems 1 Rigging Training System Adjustable-Height Rigging Training System A5 Additional Equipment Required to Perform the Exercises 1 1 Training on Rigging Basics Manual, 0.6 day TF Available Training Systems Rigging Training System highly skilled and qualified to move machines safely and efficiently. Moving machines is a basic requirement for any industrial plant. With our Rigging System, students learn how to move and install machines safely. Machines that need to be moved in industrial settings are all different, since they are usually built for special applications. They have different shapes and are often asymmetrical. Their weight, which is not evenly balanced on the machine supports, can create difficulties for the rigger. Therefore riggers need to be To help acquire these basic skills, the Rigging Training System was created to cover the fundamentals of rigging practices, including techniques to help students move and install machines safely. The mobile beam-style gantry is designed to conform to OSHA and CMAA standards. This heavy-duty, steel crane has polyurethane swivel casters with roller bearings, and pivoting support legs for easy maneuvering in tight places. List of Equipment 1 Basic Rigging Textbook Cardboard Boxes Optional training at Festo Didactic (Canada or USA). For details or other options, contact "training.didactic.ca@festo.com". Festo Didactic 3
4 1 Gantry Crane Storage Rack Rigging Part Kit List of Manuals Manual Description Rigging Basics (Work Orders - Student) Rigging Basics (Work Orders - Instructor) Table of Contents of the Manual(s) Rigging Basics (Work Orders - Student) ( ) 1 Ropes and Knots 2 Building a Sling 3 Installation of a Wedge Socket 4 Moving a Machine using Roller Pipes 5 Moving a Machine using a Dolly 6 Assembling the Gantry Crane 7 Installation of the Gantry Crane Accessories 8 Lifting a Machine using a Hydraulic Jack 9 Moving a Machine Using a Double-Chain Sling 10 Moving a Machine Using Polyester Slings 11 Lifting a Load Using a Choker Hitch 12 Lifting a Load Using a Polyester Sling as a Choker Hitch 13 Lifting a Load Using a Wire Rope as a Choker Hitch 14 Lifting a Load Using a Beam Clamp 15 Lifting a Plate Using a Plate Lifting Clamp 16 Moving a Machine Using Wire Rope Pullers 17 Lifting an Unbalanced Load 18 Lifting an Unbalanced Machine Using Lifting Hooks Optional Manual(s) 1 Work Orders on CD-ROM Rigging Training System (Student Manual) A0 System Specifications Physical Characteristics Intended Location On the floor (stands on casters) 3200 x 4000 x 1800 mm (126 x x 71 in) Adjustable-Height Rigging Training System A5 The Adjustable-Height Rigging Training System is identical to the Rigging Training System, , except that the height of the included gantry crane is adjustable instead of fixed. 4 Festo Didactic
5 List of Equipment 1 Basic Rigging Textbook Cardboard Boxes Adjustable-Height Gantry Crane A0 1 Storage Rack Rigging Part Kit List of Manuals Manual Description Rigging Basics (Work Orders - Student) Rigging Basics (Work Orders - Instructor) Table of Contents of the Manual(s) Rigging Basics (Work Orders - Student) ( ) 1 Ropes and Knots 2 Building a Sling 3 Installation of a Wedge Socket 4 Moving a Machine using Roller Pipes 5 Moving a Machine using a Dolly 6 Assembling the Gantry Crane 7 Installation of the Gantry Crane Accessories 8 Lifting a Machine using a Hydraulic Jack 9 Moving a Machine Using a Double-Chain Sling 10 Moving a Machine Using Polyester Slings 11 Lifting a Load Using a Choker Hitch 12 Lifting a Load Using a Polyester Sling as a Choker Hitch 13 Lifting a Load Using a Wire Rope as a Choker Hitch 14 Lifting a Load Using a Beam Clamp 15 Lifting a Plate Using a Plate Lifting Clamp 16 Moving a Machine Using Wire Rope Pullers 17 Lifting an Unbalanced Load 18 Lifting an Unbalanced Machine Using Lifting Hooks System Specifications Physical Characteristics Intended Location On the floor (stands on casters) 3200 x 4000 x 1800 mm (126 x x 71 in) Festo Didactic 5
6 Equipment Description Rigging Part Kit The Rigging Part Kit contains a large selection of parts (clamps, ropes, cribbings, chains, etc.) for the Rigging Training Systems. Specifications Pinch Bar 1.5 m (60 in) Cribbing Blocks (Type A) 100 x 100 x 125 mm (4 x 4 x 5 in) Quantity 8 Cribbing Blocks (Type B) 100 x 50 x 200 mm (4 x 2 x 8 in) Quantity 8 Beam Clamp 907 kg (2000 lb) Plate Lifting Clamp 227 kg (500 lb) Double Saddle Clip Description Galvanized forged steel, Exceeds Fed. specs FF-C-450 type III class I 0 U-Bolt Clip Description Galvanized U-Bolt and forged steel saddle, Exceeds Fed. specs FF-C-450 type III class I 0 Wire Rope Cutter Description Forged steel jaws 711 mm (28 in) Lever Dolly 1927 kg (4250 lb) 15.4 kg (34 lb) Wood Dolly 6 Festo Didactic
7 Dimensions (H x W) 610 x 450 mm (24 x 18 in) 544 kg (1200 lb) Chain Hoist 454 kg (1000 lb) Electric Hoist 136 kg (300 lb) Rating 240 V ac Hydraulic Jack Height retracted 170 mm (6.75 in) Height expanded 330 mm (13 in) Weight 3 kg (6 lb) 1814 kg (4000 lb) I-Beam Load 150 x 150 x 1800 mm (6 x 6 x 71 in) 30 kg (66 lb) Lift Crate Load 597 x 775 x 394 mm (23 x 30 ½ x 15 ½ in) 37 kg (82 lb) Steel Pipe Load 220 mm (8 5/8 in) 1200 mm (48 in) 30 kg (66 lb) Plate Bar 227 kg (500 lb) Wire Rope Puller 907 kg (2000 lb) Roller Pipes 50 mm (2 in) 597 mm (23 ½ in) Quantity 5 Twisted Manila Fiber Rope Color Dark tan 54 kg (119 lb) Nylon Solid Braided Rope Color White 142 kg (313 lb) Polyester Twisted Rope Color White 181 kg (399 lb) Polyester/Polyolefin Twisted Rope Color White with orange marking strands 290 kg (640 lb) Steel Rope (Small ) 6 mm (1/4 in) Festo Didactic 7
8 Core Fiber 548 kg (1208 lb) with a safety factor of 5 Steel Rope (Large ) Core Fiber Class 6x19 Breaking Strength 6096 kg ( lb) with a Safety Factor of kg (2688 lb) Shackle (Small ) 6 mm (1/4 in) 454 kg (1000 lb) Quantity 5 Shackle (Large ) 12.7 mm (1/2 in) 1814 kg (4000 lb) Adjust-a-Link Sling Single chain: 953 kg (2100 lb) at 60 Double chain: 1633 kg (3600 lb) Double-Chain Sling at kg (6100 lb) at kg (4900 lb) at kg (3500 lb) Polyester Endless Sling 2.43 m (8 ft) vertical lift 1406 kg (3100 lb) choker lift 1125 kg (2480 lb) basket lift 2812 kg (6200 lb) Polyester Twisted Eye Sling 1.82 m (6 ft) vertical lift 703 kg (1550 lb) choker lift 562 kg (1240 lb) basket lift 1406 kg (3100 lb) Open Wedge Socket 1370 kg (3020 lb) Load Softeners Quantity 4 Wire Rope Thimbles 0 Nylon Thread Maximum Temperature 204 C (400 F) Tensile Strength 24 kg (53 lb) Thread mm (0.032 in) Cribbing Timbers Dimensions 100 x 100 x 810 mm (4 x 4 x 32 in) Quantity 8 Hoist Trolleys 454 kg (1000 lb) Iron Weights 280 mm (11 in) 11.3 kg (25 lb) 8 Festo Didactic
9 Quantity 6 Carbon Steel Wire mm (0.023 in) Gantry Crane The Gantry Crane is used to lift very heavy objects using a hoist fitted in a trolley. Specifications Beam Height Width Caster Physical Characteristics Intended Location 907 kg (2000 lb) 150 mm (6 in) 86 mm (3 3/8 in) 150 mm (6 in) On the floor (stands on casters) 3200 x 3500 x 1800 mm (126 x 139 x 71 in) Adjustable-Height Gantry Crane A0 The Adjustable-Height Gantry Crane uses an I beam steel construction with an adjustable-height center section. Specifications Festo Didactic 9
10 Beam Height Width Caster Physical Characteristics Intended Location Dimensions (W x D) Height (Under the Beam) 907 kg (2000 lb) 150 mm (6 in) 86 mm (3 3/8 in) 150 mm (6 in) On the floor (stands on casters) 3505 x 1829 mm (138 x 72 in) mm ( in) Storage Rack The Storage Rack is mounted on the crane leg and provides storage for all the necessary materials. Specifications Physical Characteristics Intended Location Installed on a leg of the Gantry Crane, , or Adjustable-Height Gantry Crane, A 10 Festo Didactic
11 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic 11
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