RIGGING TRAINING SYSTEM MODEL 46109

Transcription

1 Industrial Technologies RIGGING TRAINING SYSTEM MODEL GENERAL DESCRIPTION Moving machines is a basic requirement for any industrial plant. With Lab-Volt s Rigging System, students learn how to move and install machines safely. Machines that need to be moved in industrial settings are all different, since they are usually built for special applications. They have different shapes and are often asymmetrical. Their weight, which is not evenly balanced on the machine supports, can create diffi culties for the rigger. Therefore riggers need to be highly skilled and qualifi ed to move machines safely and efficiently. To help acquire these basic skills, the Lab-Volt Rigging System was created to cover the fundamentals of rigging practices, including techniques to help students move and install machines safely. The mobile beam-style gantry is designed to conform to OSHA and CMAA standards. This heavyduty, steel crane has polyurethane swivel casters (732) / 800-LAB-VOLT, FAX: (732) , us@labvolt.com (418) / 800-LAB-VOLT, FAX: (418) , ca@labvolt.com INTERNET:

2 RIGGING TRAINING SYSTEM MODEL with roller bearings, and pivoting support legs for easy maneuvering in tight places. Courseware The courseware consists of a fully illustrated student manual accompanied by an instructor guide. The manual contains a series of Work Orders. Work Orders can be used to evaluate students. Each Work Order includes a brief description and illustration of the task and the main steps of the work to be done. Some Work Orders require basic math skills. The instructor guide contains the measurements and calculation results as well as the answers to the post-tests. They also include a work assessment table to evaluate the work done by the student. The Rigging Training System courseware also includes a reference textbook titled Basic Rigging from Job Training Systems, Inc. and Handbook of Knots by Des Pawson. Refer to the Table of Contents of the Student Manual section for a list of the topics covered in the student manuals. TABLE OF CONTENTS General Description...1 Table of Contents of the Student Manuals...2 Equipment List...3 Module Description...4 Specifi cations...11 TABLE OF CONTENTS OF THE STUDENT MANUAL Basic Rigging (( ) Ropes and Knots Building a Sling Installation of a Wedge Socket Moving a Machine using Roller Pipes Moving a Machine using a Dolly Assembling the Gantry Crane Installation of the Gantry Crane Accessories Lifting a Machine using a Hydraulic Jack Moving a Machine Using a Double-Chain Sling Moving a Machine Using Polyester Slings Lifting a Load Using a Choker Hitch Lifting a Load Using a Polyester Sling as a Choker Hitch Lifting a Load Using a Wire Rope as a Choker Hitch Lifting a Load Using a Beam Clamp Lifting a Plate Using a Plate Lifting Clamp Moving a Machine Using Wire Rope Pullers Lifting an Unbalanced Load Lifting an Unbalanced Machine Using Lifting Hooks 2

3 EQUIPMENT LIST FOR RIGGING TRAINING SYSTEM, MODEL QTY DESCRIPTION ORDERING NUMBER 1 Bar, Pinch Blocks, Cribbing Blocks, Cribbing Clamp, Beam Clamp, Plate Lifting Clip, Double Saddle Clip, U-Bolt Cutter, Wire Rope Dolly, Lever Dolly, Wood Hoist, Chain Hoist, Electric Jack, Hydraulic Load, I-Beam Load, Lift Crate Load, Steel Pipe Plate, Bar Puller, Wire Rope Rollers Rope, Twisted Manila Fiber Rope, Nylon Solid Braided Rope, Polyester Rope, Twisted Polyester Rope, Steel Shackle, Galvanized Steel Sling, Adjust-a-Link Sling, Double-Chain Sling, Polyester Endless Sling, Polyester Twisted Eye Socket, Open Wedge Load Softeners Thimbles, Wire Rope Thread Nylon Timbers, Cribbing Trolleys, Hoist Weights Wire, Carbon Steel Basic Rigging Manual Work Orders, Student Basic Rigging Manual Work Orders, Instructor Basic Rigging Textbook Handbook of Knots Crane, Gantry Storage Rack Rope, Steel

4 RIGGING TRAINING SYSTEM MODEL MODULE DESCRIPTION Model Pinch Bar Model Beam Clamp The pinch bar is a 60 in (1.5 m) lever with a pointed projection that serves as a fulcrum. Model Cribbing Blocks The 2000 lb (907 kg) capacity steel beam clamp is used in overhead lifting and rigging applications. Model Plate Lifting Clamp Used to safely stabilize and support heavy loads, the Model cribbing blocks measure 4 x 4 x 5 in (100 x 100 x 125 mm). Model Cribbing Blocks This type of clamp is suitable for the lifting and vertical transfer of steel plates and similar material and has a capacity of 500 lb (227 kg). Used to safely stabilize and support heavy loads, the Model cribbing blocks measure 2 x 4 x 8 in (50 x 100 x 200 mm). 4

5 Model Wire Rope Cutter Model Chain Hoist The wire rope cutter has forged steel jaws and an overall length of 28 in (711 mm). Model Lever Dolly The chain hoist has a capacity of 1000 lb (454 kg) and features a mechanical load brake, compact gear housing, and high tensile alloy chain. Model Electric Hoist The lever dolly easily slides under extremely heavy loads with the reversed beveled nose iron. Dolly weighs 34 lb (15.4 kg) and has a load capacity of 4250 lb (1927 kg) Model Wood Dolly This 300 lb (136 kg) capacity commercial-duty hoist features latch-style swivel hooks for positive load engagement. Brakes stop and hold loads, even during power loss, while upper and lower limit switches prevent chain overtravel. The 18 x 24 in (450 x 610 mm) wood dolly is smoothly fi nished with fl ush top bolted construction, four swivel hard rubber casters and a 1200 lb (544 kg) capacity. 5

6 RIGGING TRAINING SYSTEM MODEL Model Hydraulic Jack Model Lift Crate Load The 4000 lb (1814 kg) capacity hydraulic jack features a heavy-duty steel saddle for secure lifts, heat treated piston for maximum strength, and centered pump and ram for balance and easy positioning. The 30 ½ x 23 ½ x 15 ½ in (775 x 597 x 394 mm) lift-crate is used to simulate a machine. The lift crate weighs 82 lb (37 kg) and, for convenience, is permanently mounted on two pieces of timber that are used as skids. Usually the skids are installed under a machine prior to its move. Model I-Beam Load Model Steel Pipe Load The I-beam load measures 6 x 6 x 71 in (150 x 150 x 1800 mm) and weighs 66 lb (30 kg). The steel pipe load has a diameter of 8 5/8 in (220 mm), a length of 48 in (1200 mm), and weighs 66 lb (30 kg). 6

7 Model Plate Bar Model Twisted Manila Fiber Rope The plate bar is used in conjunction with the lift crate to simulate the load formed by a steel plate. Plate bar has a capacity of 500 lb (227 kg). Model Wire Rope Puller Color: Dark tan Work load limit: 119 lb (54 kg) : 3/8 in (9.5 mm) Model Nylon Solid Braided Rope The wire rope puller has a capacity of 2000 lb (907 kg) and is designed for heavy-duty pulling, rigging, dragging, stretching, and lifting applications. Model Roller Pipes Color: White Work load limit: 313 lb (142 kg) : 3/8 in (9.5 mm) Model Polyester Twisted Rope Used together as a means of moving large loads, the roller pipes have diameters of 2 in (50 mm) and measure 23 ½ in (597 mm) in length. Color: White Work load limit: 399 lb (181 kg) : 3/8 in (9.5 mm) 7

8 RIGGING TRAINING SYSTEM MODEL Model Polyester/Polyolefin Twisted Rope Model Adjust-a-Link Sling Color: White with orange marking strands Work load limit: 640 lb (290 kg) : 3/8 in (9.5 mm) Model Steel Rope Adjustable all-purpose sling easily lifts even/uneven loads. Alloy steel master control link. Single chain capacity, 2100 lb (953 kg). Capacity at 60, double-chain, 3600 lb (1633 kg). Model Double-Chain Sling : 1/4 in (6 mm) Core: Fiber Class: 6x19 Breaking strength: 6040 lb (2740 kg) Work load limit with a safety factor of 5: 1208 lb (548 kg) Double-chain slings are often used for rugged, industrial applications in harsh environments where fl exibility, abrasion resistance and long life are required. Capacity at 60 : 6100 lb (2767 kg). Capacity at 45, 4900 lb (2222 kg). Capacity at 30, 3500 lb (1588 kg). 8

9 Model Polyester Endless Sling Model Load Softeners The 8-ft (2.43 m) endless sling is ideal for a variety of raising, lowering, and suspending applications. Polyester slings are best for applications where limited stretch is desired. Capacity vertical lift, 3100 lb (1406 kg). Capacity choker lift, 2480 lb (1125 kg). Capacity basket lift, 6200 lb (2812 kg). Sharp edges can slice a sling in two without warning as the load is tensioned. These load softeners protect the sling from sharp edges. Model Polyester Twisted Eye Sling Model Cribbing Timbers The 6 ft (1.82 m) twisted eye sling forms a superior choker hitch and allows a better fi t on a crane hook in a basket hitch. Capacity vertical lift, 1550 lb (703 kg). Capacity choker lift, 1240 lb (562 kg). Capacity basket lift, 3100 lb (1406 kg). Model Socket, Open Wedge These 4 x 4 x 32 in (100 x 100 x 810 mm) cribbing timbers are used to build a stable platform for supporting a load as it is raised and preventing it from dropping should the jack or lifting device fail. Work load limit: 3020 lb (1370 kg). : 3/8 in (9.5 mm) 9

10 RIGGING TRAINING SYSTEM MODEL Model Hoist Trolleys Model Gantry Crane The 1000 lb (454 kg) capacity hoist trolleys assist in maneuvering easily on demanding lifting operations and are smooth-rolling, versatile, and reliable. Model Iron Weights The 126 x 139 x 71 in (3200 x 3500 x 1800 mm). gantry crane is used to lift very heavy objects by a hoist fi tted in a trolley and can move horizontally on a rail or pair of rails fi tted under a beam. Beam height, 6 in (150 mm). Beam width: 3 3/8 in (86 mm). Capacity, 2000 lb (907 kg). Caster diameter, 6 in (150 mm) Model Storage Rack These 25 lb (11.3 kg) iron weights with a diameter of 11 in (280 mm) are used to simulate various unbalanced loads. Model Steel Rope : 3/8 in (9.5 mm) Core: fi ber Class: 6x19 Breaking strength: lb (6096 kg) Work load limit with a safety factor of 5: 2688 lb (1219 kg) 10 The storage rack is mounted on the crane leg and provides storage for all the necessary materials.

11 SPECIFICATIONS Model Pinch Bar Length 60 in (1.5 m) Model Cribbing Blocks Dimensions (H x W x D) 4 x 4 x 5 in (100 x 100 x 125 mm) Quantity 8 Model Cribbing Blocks Dimensions (H x W x D) 4 x 2 x 8 in (100 x 50 x 200 mm) Quantity 8 Model Beam Clamp Capacity 2000 lb (907 kg) Quantity 2 Model Plate Lifting Clamp Capacity 500 lb (227 kg) Model Double Saddle Clip Galvanized forged steel Exceeds Fed. specs FF-C-450 type III class I 0 Model U-Bolt Clip Galvanized U-Bolt and forged steel saddle Exceeds Fed. specs FF-C-450 type I class I 0 Model Wire Rope Cutter Length 28 in (711 mm) Forged steel jaws Model Lever Dolly Capacity Net Weight 4250 lb (1927 kg) 34 lb (15.4 kg) Model Wood Dolly Dimensions (H x W) Capacity 24 x 18 in (610 x 450 mm) 1200 lb (544 kg) Model Chain Hoist Capacity 1000 lb (454 kg) Model Electric Hoist Capacity 300 lb (136 kg) Rating 120Vac 11

12 RIGGING TRAINING SYSTEM MODEL SPECIFICATIONS (Cont d) Model Pinch Bar Length 60 in (1.5 m) Model Cribbing Blocks Dimensions (H x W x D) 4 x 4 x 5 in (100 x 100 x 125 mm) Quantity 8 Model Cribbing Blocks Dimensions (H x W x D) 4 x 2 x 8 in (100 x 50 x 200 mm) Quantity 8 Model Beam Clamp Capacity 2000 lb (907 kg) Quantity 2 Model Plate Lifting Clamp Capacity 500 lb (227 kg) Model Double Saddle Clip Galvanized forged steel Exceeds Fed. specs FF-C-450 type III class I 0 Model U-Bolt Clip Galvanized U-Bolt and forged steel saddle Exceeds Fed. specs FF-C-450 type I class I 0 Model Wire Rope Cutter Length 28 in (711 mm) Forged steel jaws Model Lever Dolly Capacity Net Weight 4250 lb (1927 kg) 34 lb (15.4 kg) Model Wood Dolly Dimensions (H x W) Capacity 24 x 18 in (610 x 450 mm) 1200 lb (544 kg) Model Chain Hoist Capacity 1000 lb (454 kg) Model Electric Hoist Capacity 300 lb (136 kg) Rating 120Vac 60 Hz 3A 12

13 Model Hydraulic Jack Height retracted Height expanded Weight Capacity 6.75 in (170 mm) 13 in (330 mm) 6 lb (3 kg) 4000 lb (1814 kg) Model I-Beam Load Dimensions (H x W x D) Net Weight 6 x 6 x 71 in (150 x 150 x 1800 mm) 66 lb (30 kg) Model Lift Crate Load Dimensions (H x W x D) Net Weight 23 x 30 ½ x 15 ½ in (597 x 775 x 394 mm) 82 lb (37 kg) Model Steel Pipe Load Length Net Weight 8 5/8 in (220 mm) 48 in (1200 mm) 66 lb (30 kg) Model Plate Bar Capacity 500 lb (227 kg) Model Wire Rope Puller Capacity 2000 lb (907 kg) Quantity 2 Model Roller Pipes Length 2 in (50 mm) 23 ½ in (597 mm) Quantity 5 Model Twisted Manila Fiber Rope Color Work Load Limit 3/8 in (9.5 mm) Dark tan 119 lb (54 kg) Model Nylon Solid Braided Rope Color 3/8 in (9.5 mm) White Work Load Limit 313 lb (142 kg) Model Polyester Twisted Rope Color Work Load Limit 3/8 in (9.5 mm) White 399 lb (181 kg) 13

14 RIGGING TRAINING SYSTEM MODEL Model Polyester/Polyolefin Twisted Rope Color Work Load Limit 3/8 in (9.5 mm) White with orange marking strands 640 lb (290 kg) Model Steel Rope Core Work Load Limit 1/4 in (6 mm) Fiber 1208 lb (548 kg) with a safety factor of 5 Model Galvanized Steel Shackle 1/4 in (6 mm) Work Load Limit 1000 lb (454 kg) Quantity 5 Model Adjust-a-Link Sling Capacity Capacity at 60 Single chain:2100 lb (953 kg) Double-chain: 3600 lb (1633 kg) Model Double-Chain Sling Capacity at 60 Capacity at 45 Capacity at lb (2767 kg) 4900 lb (2222 kg) 3500 lb (1588 kg) Model Polyester Endless Sling Length 8 ft (2.43 m) Capacity vertical lift Capacity choker lift Capacity basket lift 3100 lb (1406 kg) 2480 lb (1125 kg) 6200 lb (2812 kg) Quantity 2 Model Polyester Twisted Eye Sling Length 6 ft (1.82 m) Capacity vertical lift Capacity choker lift Capacity basket lift 1550 lb (703 kg) 1240 lb (562 kg) 3100 lb (1406 kg) Quantity 2 Model Open Wedge Socket Model Load Softeners Model Wire Rope Thimbles Work Load Limit Quantity 4 0 3/8 in (9.5 mm) 3020 lb (1370 kg) 14

15 Model Nylon Thread Maximum Temperature Tensile Strength Thread 400 F (204 C) 53 lb (24 kg) in. (0.813 mm) Model Cribbing Timbers Dimensions 4 x 4 x 32 in (100 x 100 x 810 mm) Quantity 8 Model Hoist Trolleys Capacity 1000 lb (454 kg) Quantity 2 Model Iron Weights Net Weight 11 in (280 mm) 25 lb (11.3 kg) Quantity 6 Model Carbon Steel Wire in (0.584 mm) Model Gantry Crane Model Steel Rope Beam Height Beam Width Capacity Dimensions (H x W x D) Caster diameter Core Class Breaking Strength Work Load Limit with a Safety Factor of 5 6 in (150 mm) 3 3/8 in (86 mm) 2000 lb (907 kg) 126 x 139 x 71 in (3200 x 3500 x 1800 mm). 6 in (150 mm) 3/8 in (9.5 mm) Fiber 6x lb (6096 kg) 2688 lb (1219 kg) 15

16 Refl ecting Lab-Volt s commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certifi cation. Lab-Volt reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Lab- Volt recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Lab-Volt All rights reserved Rev. B1