AGR s Technology Journey
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- Marilyn Merritt
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1 Transatlantic Science Week 2012 Rice University, Houston 14 th November, 2012 AGR s Technology Journey Riserless Mud Recovery to MPD/DGD Operations to Riserless Drilling Systems
2 These Slides are the property of AGR and are considered proprietary. They are not to be distributed or copied without the express permission of AGR.
3 AGR - Chronology 1999 : RMR patented : 1 st RMR installed offshore Caspian : 1 st Deepwater RMR offshore Malaysia JIP : 100 th RMR well : 120 th RMR well : First 2 wells in Caspian using RMR + MPC techniques : First 2 wells in Brazil using RMR + EC-Drill techniques : 160 th RMR Well : 3 deep water MPD wells post-bop First in Industry : 180 th RMR well : 25 Year Anniversary of AGR : Industry s First deep water DGD Operations
4 RMR TM Typical System View Floater Well st RMR well th RMR well. Closed Loop for Drilling Fluids Return
5 SMO flying lead carrier Pump video camera 300 kw motors Disc pumps Pump Inlet Pump subsea outlet Pump outlet Typical 3-Stage Subsea Pump Module
6 RMR - Suction Module (SMO) Installation
7 RMR Subsea Pump Module (SPM) Installation Umbilical
8 Drill Pipe Mud Return Line Umbilical Subsea Pump Module SMO Suction Hose Typical View RMR system on Seabed
9 RMR - General Layout - Topside
10 RMR - Control System Station MUD CAP
11 AGR MPD/DGD Systems Post-BOP RMR is Pre-BOP. Let s take that RMR experience Post-BOP... AGR expects to go live with 3 industry-leading offshore MPD/DGD projects in 2012 & These are: EC-Drill TM CMP TM DGD - MLD
12 EC-Drill Controls Fluid Level To Adjust BHP Pre-BOP RMR Post-BOP EC-Drill We are managing fluid level & therefore bhp
13 EC-Drill TM on Scarabeo 9 Project Pump Module docked on riser in moonpool. Standard AGR pumps/motors. Standard AGR Mud Return Line. AGR upgraded control system & operating procedures. Mud Return Line Drilling Riser SPM
14 Scarabeo 9 : EC-Drill Project
15 3-Stage Pump Module for EC-Drill Project Electric Motor Pump
16 EC-Drill : Cuba Wells Pump Being Run Drilling Riser SPM
17 EC-Drill : Pump in Active Mode SPM Umbilical Drilling Riser MRL
18 EC-Drill : Top-side Equipment Umbilical winch Control Container Office/Tool Container
19 CMP TM JIP Project JIP members: Demo 2000 (Norwegian Resource Council) AGR Statoil BG BP JIP to develop a DGD System - based on RMR Technology - and then execute a field trial to prove the system capabilities. Statoil has committed to the field trial in 2013.
20 CMP JIP Project Updated Configuration Statoil Norway Trial Well SPM
21 COSL Innovator : CMP Project Statoil Field Trial
22 Chevron DGD Project Key Partners Main success driver and the ultimate project value delivered is in the strength of the partnership formed by Chevron with the key providers. This is a truly integrated and fully interdependent team process + + +
23 Dual Gradient Drilling: Working WITH Nature, Not Against Her Conventional Dual Gradient With DGD, We Literally Replace the Mud in the Drilling Riser with a Seawater-Density Fluid and Use a Denser Mud Below the Mudline. Single Mud Weight Heavier Mud w/ Seawater Density Above Mudline Same Bottom Hole Pressure
24 Simplified Well Design Allows More Completion Opportunities SWF Zone (Conventional) /8 11-3/4 5-1/2" Tubing 7" Tubing 13-3/8 (MaxLift Drilling) 9-5/8 7-5/8 9-5/8 5-1/ Chevron U.S.A. Inc. This information is proprietary to Chevron U.S.A. Inc. ( CUSA ), and shall not be used, disclosed or reproduced without prior written permission from CUSA. 24
25 Chevron s Approach to DGD is Based on Subsea MaxLift Drilling A sea-water driven positive displacement pump is located above the BOP/LMRP. It withdraws the mud from the well and pumps it back to the surface through a line attached to the drilling riser. The riser is filled with a seawater-density fluid. A Subsea Rotating Device (SRD) sits above the MaxLift Pump which can be used to rapidly change the pressure profile in the well. Pacific Santa Ana Drilling Riser Cross-Section Subsea Rotating Device (SRD) Solids Processing Unit (SPU) MaxLift Pump (MLP) Choke Line Drill Pipe Seawater Power Line Kill Line Mud Return Line Drill String Valve (DSV) 2012 Chevron U.S.A. Inc. This information is proprietary to Chevron U.S.A. Inc. ( CUSA ), and shall not be used, disclosed or reproduced without prior written permission from CUSA. 25
26 Subsea Equipment: Stack-up Drawing BOP & DGD Kit An Integrated Equipment & Processes Approach SRD SPU MLP 2012 Chevron U.S.A. Inc. This information is proprietary to Chevron U.S.A. Inc. ( CUSA ), and shall not be used, disclosed or reproduced without prior written permission from CUSA. 26
27 MaxLift Pump (MLP) The Heart of the DGD System MLP is the heart of the DGD System Weight 450 kips Dimensions: Length 15 Width 17 Height 30
28 MaxLift Pump (MLP) - In Test at GE
29 Pacific Santa Ana (PSA) The DGD Rig Now Operational in GOM
30 The Future(?).RDS TM Riserless Drilling System Post-BOP Riserless Drilling Riserless Drilling with BOP at the wellhead. Subsea pump/rcd on BOP stack on the modified BOP/LMRP. MRL off well center. Flexible C&K lines off well center. Control / communication with BOP also off well center SMO/SPM/RCD BOP Stack
31 RMR MPD/DGD RDS AGR is a small potato! But with a large technology footprint and IP portfolio. With many years & wells of RMR experience Now crossing the threshold into post-bop MPD/DGD operations. Technology sponsorship by NRC and customer partnerships have been instrumental in allowing this small potato to flourish!
32 Norwegian Research Council Funding Support of AGR/ORS Technology Programs North Sea Field Trial RMR / Demo 2000 CMP Project - 1 st Phase / Petromaks Subsea Booster Pump / Petromaks Deepwater Field Trial - RMR JIP / Demo 2000 CMP DGD - JIP Project / Demo 2000 LRRS / EC-Drill Pilot / Demo 2000 x x x x x x x x x x x x x x x x x x x x NRC Funding Support circa US$8mm
33 AGR Perspective : Post-BOP Direction Subsea Pumping + Control System + People Services techniques for management of the drilling fluid column are now well established 180 RMR wells. First Post-BOP applications are now being deployed the Industry s first phase of MPD/DGD subsea drilling systems usage and learning. It s about equipment & control systems capability and reliability.integrated into safe well planning, regulatory compliance & effective rig operations. Perhaps more important, it is also about the education, preparation and competence of an integrated technical/operational team certified to carry out DGD well operations with well-understood procedures is a key transition phase for the Offshore Industry s learning curve with MPD/DGD systems and safe operating techniques. Perhaps Riserless Drilling Systems are not so far away after all...!
34 Thank you for your attention questions?
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