Positioner Versions. Remote feed-back. Local display, Electric / Hydraulic. Remote feed-back Electric / Hydraulic. Embedded Control Positioner
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1 Quick Stepper 3G ECP Positioner Versions Mechanical feed-back Pneumatic Remote feed-back Local display, Pneumatic Remote feed-back Local display, Electric / Hydraulic Remote feed-back Electric / Hydraulic Remote feed-back Pneumatic Embedded Control Positioner Distributed intelligence with manual control Do more with less! Page: 1
2 Main functions for Quick Stepper 3G ECP Positioner for pneumatic, hydraulic & electric actuators Actual position, ma out Adaptable to most common actuators, linear or rotating Alarm (HI or LO) with hysteresis Analogue in with math functions Analogue out Anti-jammed/stuck valve algorithm ATEX solution Boost output for big actuators. PosiBoost Contactless external feedback Deviation alarm Digital in/ outputs Display: Local, Handheld or built in Fail safe Integrated PI-controller. PosiCon Limit switches 2 pcs (open/close) Maintenance alert & statistic Mechanical manual override No air consumption (pneumatic version) PC-configuration software QuickWin LT PosiForce to secure closed and/ or opend position PosiTight for ball & throttle valve, to optimize the control range Pre-set position from digital input or alarm Remote control positioner Time controlled open/close in 2 times zones. PosiRamp Page: 2
3 Advantage with Quick Stepper 3G ECP Economical Low installation cost. Low engineering & design time. Low service & maintenance cost. Very few components in a loop, minimise the spare parts. Easy to upgrade with more functions. Just buy a new access code and download. Environment No Air consumption at rest. Saves thousands of litres of instrument air per hour. Safety Stand alone control function and mechanical manual operation integrated in the unit. Alarm functions combined with maintenance & service alert helps the positioner to emits alarm before your process does so. + Page: 3
4 Technical Specifications: Pneumatic positioner Description: Data: Remarks: Analogue input 1 & 2: 4-20 ma DC (Rin = 150 Ohm) (0-20 ma, 0-10 V DC, 1-5 V DC) Linearity ±0,50% Repeating accuracy 0.15% With internal feed-back, with external feed-back se sensor specefication Dead band P-band 0,10 5% 0,5 20% Temperature limits ºC Supply voltage standard version "B0" 24 VDC +/- 10% Supply voltage special version "B1" VDC For battery application Supply voltage special version "B2" VDC For battery application Maximum power consumption 100 ma (2.4W) Suitable fuse 500 ma Supply pressure / Max flow 2-7 bar / 196 L/min Dry instrument air Max flow with booster Air consumption at rest Dust content supply air 2-7 bar / 4000 L/min No consumption < 30 um Dew point supply air < -40 ºC Adjusting times s Open or close (individually adjustable) Weight Dimensions Enclosure Material, housing App. 1.6 kg See illustration IP65 Cast aluminium Connection of electrical signals (analogue) Connection of electrical signals (digital) Contact, 7-pole "chassis" plug Contact, 7-pole "chassis" socket Straight or angular (Supply set & actual value) Straight or angular (limit position & deviation alarm) Connection of bus (digital) Phoenix Contact Quick connector IP65 Threaded connection air supply R 1/8" Threaded connection positioner-actuator R 1/4" Option: Alarm Deviation alarm, Boost, Hi /Lo with hysteresis Time delay alarm output NPN-transistor max. load 3W s Option: Limit switch Micro switch, 2 pcs 24 DVC (max 50mA) For aux. Relay or digital input Option: Functions Alarm, Anti Jam, Digital inputs, PI controller, Maintenance alert, PosiBoost, PosiRamp, PrePosition, Statistics, Trimmers, Display, External feed-back, ATEX. Option Fieldbus: EMC: EN , EN Page: 4
5 Technical Specifications: Electric Positioner Description: Data: Remarks: Analogue input 1 & 2: 4-20 ma DC (Rin = 150 Ohm) (0-20 ma, 0-10 V DC, 1-5 V DC) Maximum power consumption positioner 100 ma (2.4W) Linearity Depending on feed-back source Repeating accuracy 0.15% Remote feed-back (Potentiometer, V or ma) Dead band P-band 0,10 5% 0,5 20% Temperature limits ºC Random Fire Output Supply voltage standard version V~, Hz Output module SSR, Random Fire Output Turn-on/turn-off time less than 100µs Control voltage VAC / 25A Peak Voltage (Vpk, t = I min.) 1000V Input/output to ground isolation Input to output isolation 2500Vrms 4000Vrms Standards of Compliance output module CE /UL CE Compliant with the LVD 73/23/EEC Hydraulic functions: UL Recognized per UL 508 and CSA C22.2 no. 14-M91 Pump start SSR output Delay time: sec Load: 250 VAC/0.5A, Peak Blocking Voltage 600VAC Invert control output For spring return actuator Weight Dimensions Enclosure Material, housing App. 1.6 kg See illustration IP65 Cast aluminium Connection of electrical signals (analogue) Connection of electrical signals (digital) Contact, 7-pole "chassis" plug Contact, 7-pole "chassis" socket Straight or angular (Supply set & actual value) Straight or angular (limit position & deviation alarm) Connection of bus (digital) Phoenix Contact Quick connector IP65 Electrical PG connection power supply PG 11 Electrical PG connection control output PG 11 Option: Alarm Deviation alarm, Boost, Hi /Lo with hysteresis Time delay alarm output NPN-transistor max. load 3W s Option: Functions Alarm, Anti Jam, Digital inputs, PI controller, Maintenance alert, PosiBoost, PosiRamp, PrePosition, Statistics, Trimmers, Display, External feed-back, ATEX. Option Fieldbus: EMC: EN , EN Page: 5
6 Dimensions Page: 6
7 Application note, Quick Stepper in hazardeous areas. ATEX solution Quick Stepper positioner can be used in hazardeous areas in combination with a safety barrier and extern feedback sensor. By remotley install the positioner you get an easy accesed positioner that also is secure from vibrations, high temperaturs and media contact. This is an easy installed and econimical ATEX solution. Use a standard positioner together with a barrier. Page: 7
8 Application note, feed-back examples d - Rotary sensors - Extern contactless feedback Contactless hall effect. No moving parts. 90,180,360 sensor. 5v or 24v supply, provided by QS. 0-3v feedback. Up to 10m cable. Without amplifier. IP64. 0,01380 resolution. Temperatur range C. Namur console with possibility to mount the positioner externly or above the sensor. We have consoles and adapters for most actuators. Intern feedback Potetentiometer type. 90 sensor. 0-3v feedback. For montage on actuator all in one. Namur console. We have consoles and adapters for most actuators. Page: 8
9 - Linear sensors - Potentiometer Extern feedback Potentiometer built in cylinder. For cylinder size up to 2M. No moving parts. 5v supply, provided by QS. 0-3v feedback. Up to 10m cable. Without amplifier. 0,013mm resolution. Temperatur range C. Namur console with possibility to mount the positioner extern or on the cylinder. No need for sensor console. Inductive Extern feedback Inductive. No moving parts mm span. 5v supply, provided by QS. 0-3v feedback. Up to 5m cable. Without amplifier. IP67. 0,03mm resolution. Temperatur range C. Consoles are avalible for most actuators. Inductive Extern feedback Inductive. No moving parts. M5... M mm span. 24v supply, provided by QS. 0-5v feedback. Up to 2m cable. Without amplifier. IP67. 0,002mm resolution. Temperatur range C. Page: 9
10 Drawing example Drawing example ECP-3G:01 connection, Pneumatic mode (Ai:1/Ai:2 = Analogue inputs),(ig= Instrument ground), (Di:1/Di:2=Digital input) (Clw= Clock-wise, Acw= Anti-clockwise limit position), (Do:1/Do:2= Alarm output) Suitable relay (Schrack RT424204, socket RT78625, diode RPM LO 024) Page: 10
11 Drawing example ECP-3G:02 connection, Electric mode (M=AC Actuator), (C1/C2 = Contactor or relay),(v1/v2= Solenoid valves),(fb=external feed-back) (Di:1/Di:2=Digital input)(do:1/do:2= Alarm output). (PS)= SSR output start hydraulic pump when M1 output activates and have a adjustable off delay. ECP-3G:02 internal connection, Electric mode Page: 11
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