SUBMITTAL SHEETS FOR PLASTIC LAMINATE DOORS

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1 AMPCO ARCHITECTURAL - PLASTIC DOOR SPECIFICATIONS SUBMITTAL SHEETS FOR PLASTIC DOORS Ampco Products, LLC NW 36th Avenue Miami, FL Voice: Fax: doors@ampco.com 1

2 Job Name: Submitted by: Contract/Job Number: Date: Sheet of Revisions: Date: By: Revisions: Date: By: Door Types (enter quantity required): PC PC20 3 ply particle board core (A.W.I. PC3-HPDL) CPC CPC20 5 ply particle board core (A.W.I. PC5-HPDL) SLC SLC20 5 ply staved lumber core (A.W.I. SLC-HPDL) MC45 5 ply 45 minute mineral core fire door, C label (A.W.I. FD ¾) MC60 5 ply 60 minute mineral core fire door, B label (A.W.I. FD 1) MC90 5 ply 90 minute mineral core fire door, B label (A.W.I. FD 1 ½) STC Sound Attenuation Core (ASTM E-90-90) STC MC45 SUBMITTAL SHEETS FOR DOORS Sound Attenuation Mineral 45 min Fire Rated Core, C label LL 5 ply lead bonded to plywood core (A.W.I. LL) AF AF20 3 ply Agrifiber core (A.W.I. PC3-HPDL) Stiles: Bonded to the core. Mill option hardwood or structural composite lumber (SCL). Edges laminated after faces with.050 HPDL. End Rails: Bonded to the core. Mill option hardwood or structural composite lumber (SCL). Face Laminates (specify thickness, color, finish): Glass Openings (specify size, location, moulding type and glass thickness): Louvers (specify size, location, louver type and if metal, specify moulding type and louver thickness): Prefit Clearances: Standard (for hinged doors: ¹/8 top, 5/8 bottom, singles ¼ width, pairs ³/16 width) Other (please specify): Edge Machining: Standard (for hinged doors: bevel both edges ¹/8 in 2 ) Other (please specify): Packaging: Standard Other: 2

3 LEED Credit Available MR4 Recycled Content Pre-consumer: 91% and Post-consumer: 0% EQ 4.4 Low-Emiting Materials: All composite woods and adhesive contain no added urea-formaldehyde. MR7 Certified Wood FSC Chain of Custody Certified Quality Standards: Conforms to WDMA Industry Standard I.S. - 1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. (Unrated) 4/0 x 10/0 Single Door...(20 Minute) 4/0 x 10/0 Single Door...(Unrated) 8/0 x 10/0 Pairs...(20 Minute) 8/0 x 10/0, Pairs... 8/0 x 9/0 or 8/0 x 8/0 8/0 x 9/0 with concealed Double Egress... vertical exit devices. Thickness: 1¾ or 1 3/8 (± ¹/16 ) PC/PC20 PARTICLE BOARD CORE AWI: PC-HPDL-3 OR FD ¹/3 AMPCO ARCHITECTURAL Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (+.015 ). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications. Warranty: Lifetime from date of manufacture. For Label Authority: For FD ¹/3, may be labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories or application are per that authority. Stiles: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Rails: (before trim or prefit) top and bottom 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Interior Blocking: In some applications the addition of optional solid wood interior blocking may be required due to fire rating and hardware specifications. Core: Wood particleboard door core to meet or exceed American National Standard ANSI A208.1 for I-LD- 2 Door Core. Mat-formed particleboard with density approx pounds per cubic feet (pcf) to meet or exceed Commercial Standard CS for Type 1 grade C, Class 1. Exceeds requirements for 20 minute construction authority. Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. Type II bond as specified. 3

4 LEED Credit Available MR4 Recycled Content Pre-consumer: 91% and Post-consumer: 0% EQ 4.4 Low-Emiting Materials: All composite woods and adhesive contain no added urea-formaldehyde. MR7 Certified Wood CPC/CPC20 FSC Chain of Custody Certified PARTICLE BOARD CORE AWI: PC-HPDL-5 OR FD ¹/3 Quality Standards: Conforms to WDMA Industry Standard I.S. -1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... (Unrated) 4/0 x 10/0 Single Door... (20 minute) 4/0 x 10/0 Pairs... (Unrated) 8/0 x 10/0 Pairs... (20 minute) 8/0 x 10/0, Double Egress... (20 minute) 8/0 x 9/0 with concealed vertical rod exit devices. Stiles: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Rails: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. AMPCO ARCHITECTURAL Assembly: Bonded core and frame assemble is uniformly sanded to a thickness of 1½ (±.015 ). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications. Warranty: Lifetime from date of manufacture. For Label Authority: For FD ¹/3, may be labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories or application are per that authority. NOTE: 20-minute fire-rated pairs do not require a metal edge/astrigal set if FSI or FSII is used for the meeting stiles. Interior Blocking: In some applications the addition of optional solid wood interior blocking may be required due to fire rating and hardware specifications. Core: Wood particleboard door core to meet or exceed American National Standard ANSI/A208.1 for I-LD-2 Door Core. For FD ¹/3, exceeds requirements for 20 minute construction authority. Faces: Engineered Composite crossbanding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. 4

5 Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 or FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... Single Door... Pairs... Pairs... Double Egress... (Unrated) 4/0 x 10/0 (20 minute) 4/0 x 10/0 (Unrated) 8/0 x 10/0 (20 minute) 8/0 x 10/0 (20 minute) 8/0 x 9/0 with concealed vertical rod exit devices. SLC/SLC20 STAVE LUMBER CORE AWI: SLC-HPDL-5 OR FD ¹/3 Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (±.015). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications. Warranty: Lifetime from date of manufacture. For Label Authority: For FD ¹/3, labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories Stiles: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Rails: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. NOTE: 20-minute fire-rated pairs do not require a metal edge/astrigal set if FSI or FSII is used for the meeting stiles. Interior Blocking: None required. Core: Staved lumber core with maximum 2½ width low density wood blocks bonded together. Manufactured to WDMA I.S.-1A sections C13 for Solid Wood Block Core. Faces: Engineered Composite cross banded face veneer meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. 5

6 Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 for type FD ¾, and ASTM E -152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. MC45 C LABEL 45 MINUTE FIRE DOOR AWI: FD ¾ Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (±.015 ). Core and frame components are assembled to meet or exceed 45 minute specifications. Single Door... 4/0 x 10/0, 4/0 x 10/0 with transom. Pairs... 8/0 x 9/0 Double Egress... 8/0 x 8/0 *Metal edge and astragal required on pairs. (Neutral Pressure) Stiles: (before trim or prefit) 1¼ hardwood untreated or clear fir with a minimum density of pounds per cubic feet (pcf) or other species having equal density. Bonded to the core. Rails: (before trim or prefit) Top: 1¼ untreated hardwood or clear fir with a minimum of pcf or other species having an equal density. Bonded to the core. Bottom: 1¼ hardwood with minimum density of pcf or other species having equal density. Bonded to the core. Warranty: Lifetime from date of manufacture. For Label Authority: Labeled and classified by Warnock Hersey International as a 45 minute fire barrier in sizes as described above with vision panels only having an aggregate area of 1296 square inches maximum either singularly or in multiples. Interior Blocking: In some applications the addition of optional Firestop composition may be required due to fire rating and hardware specifications. Core: Georgia Pacific homogenous gypsum type mineral substance with minimum density of 26 pounds per cubic foot. Faces: Engineered Composite cross banding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. 6

7 Quality Standards: Conforms to WDMA Industry Standard I.S.-1A and Architectural Woodwork Institute section 9 for type FD 1, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... 4/0 x 10/0, 3/0 x 10/0 with transom (3/0 x 3/0 maximum transom. Must be preinstalled with transom bar if rabbet joint not used.) Pairs... 8/0 x 9/0 Double Egress... 8/0 x 8/0. Construction of door accessories by specification. *Metal edge and astragal required on pairs. (Neutral Pressure) MC60 B LABEL 60 MINUTE FIRE DOOR AWI: FD 1 between faces and core/frame components. Formulated Assembly: Core and frame component are bonded per Warnock Hersey manufacturing authorities and sanded to a uniform thickness of 1½ (+.015 ). Warranty: Lifetime from date of manufacture. For Label Authority: Labeled and classified by Warnock Hersey International as a 60 minute fire barrier in sizes as described above with vision panels having aggregate areas of 100 square inches either singularly or in multiples, or fusible link louvers having aggregate areas of 576 square inches either singularly or in multiples. Longer vision panels will require special glass. Consult factory. Stiles: (before trim or prefit) 1 Firestop composition. Bonded to the core. Rails: Top: 1 Firestop composition. Bonded to the core. Bottom: 1½ Firestop composition. Bonded to the core. Interior Blocking: In some applications the addition of optional Firestop composition may be required due to fire rating and hardware specifications. Core: Georgia Pacific homogenous gypsum type mineral substance with minimum density of 26 pounds per cubic foot. Faces: Engineered Composite cross banding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. 7

8 Quality Standards: Conforms to WDMA Industry Standard I.S.-1A and Architectural Woodwork Institute section 9 for type FD 1, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... Pairs... Double Egress... *Metal edge and astragal required on pairs. (Neutral Pressure) MC90 B LABEL 90 MINUTE FIRE DOOR AWI: FD 1 ½ 4/0 x 10/0, 3/0 x 10/0 with transom (3/0 x 3/0 maximum transom. Must be preinstalled with transom bar if rabbet joint not used.) 8/0 x 9/0 8/0 x 8/0. Construction of door accessories by specification. Assembly: Core and frame component are bonded per Warnock Hersey manufacturing authorities and sanded to a uniform thickness of 1½ (+.015 ). Warranty: Lifetime from date of manufacture. For Label Authority: Labeled and classified by Warnock Hersey International as a 90 minute fire barrier in sizes as described above with vision panels having aggregate areas of 100 square inches either singularly or in multiples, or fusible link louvers having aggregate areas of 576 square inches either singularly or in multiples. Longer vision panels will require special glass. Consult factory. Stiles: (before trim or prefit) 1½ Firestop composition. Bonded to the core. Rails: Top: 1 Firestop composition. Bonded to the core. Bottom: 1½ Firestop composition. Bonded to the core. Interior Blocking: In some applications the addition of optional Firestop composition may be required due to fire rating and hardware specifications. Core: Georgia Pacific homogenous gypsum type mineral substance with minimum density of 26 pounds per cubic foot. Faces: Engineered Composite cross banding meeting AWI or WDMA grading rules as specified. Type II bond between plys as specified with high pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. 8

9 Quality Standards: ANSI/WDMA I.S 1-A and AWI Section 9 Quality Standards. Sound ratings were achieved through testing in accordance with ASTM E Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... 4/0 x 8/0 SOUND ATTENUATION STC41 & STC42 HPDL NFPA , 2007 edition, for bottom clearances. Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer s templates and approved shop drawing. Warranty: One year from date of manufacture. For *Doors will be shipped complete with Ampco s gasket and drop seal system. Stile: 1¼ SCL Top Rail: 1¼ SCL Bottom Rail: 5 Interior Blocking: As required. 5 bottom rail is standard Vision Panels: Not available. Flush doors only Core: Proprietary core (SCL outer ply) Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (I.015 ) Door Features: Pairs and sets: Not Available (single flush only) Standard Bevel: ¹/8 in 2 Clearances: ¹/8 top, ¹/8 lock and hinge stiles. See Seal System Perimeter Seal Stop Bottom Rail Door Bottom Threshold STC 41 STC 42 PEMKO S-88 Gasket (black) PEMKO S-88 Gasket (black) Zero 119W Spring Weatherstrip (bronze) Zero 119W Spring Weatherstrip (bronze) Zero 564A (Mill Aluminum) 9

10 Quality Standards: ANSI/WDMA I.S 1-A and AWI Section 9 Quality Standards. Sound ratings were achieved through testing in accordance with ASTM E Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... 4/0 x 8/0 SOUND ATTENUATION STC45 & STC46 HPDL Standard Bevel: ¹/8 in 2 Clearances: ¹/8 top, ¹/8 lock and hinge stiles. See NFPA , 2007 edition, for bottom clearances. Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer s templates and approved shop drawing. Warranty: One year from date of manufacture. For Stile: 1¼ SCL Top Rail: 1¼ SCL Bottom Rail: 5 *Doors will be shipped complete with Ampco s gasket and drop seal system. Interior Blocking: As required. 5 bottom rail is standard Vision Panels: Not available. Flush doors only Core: Proprietary core (HDF outer ply) Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (I.015 ) Door Features: Pairs and sets: Not Available (single flush only) Seal System Perimeter Seal Stop Bottom Rail Door Bottom Threshold STC 45 STC 46 Zero 119W Spring Weatherstrip (bronze) Zero 119W Spring Weatherstrip (bronze) & Zero 475 Gasket (Anod. Aluminum) PEMKO S-88 Gasket (black) Zero 369A (Anod. Aluminum) Zero 369A (Anod. Aluminum) 10

11 (C LABEL 45 min door) SOUND ATTENUATION MINERAL FIRE RATED CORE STC37MC45, STC38MC45, STC39MC45, STC40MC45 HPDL Quality Standards: Conforms to WDMA Industry Standard I.S.-1A, and Architectural Woodwork Institute section 9 for type FD ¾, and ASTM E -152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Door Features: Pairs and sets: Not Available (single only) Standard Bevel: ¹/8 in 2 Clearances: ¹/8 top, ¹/8 lock and hinge stiles. See NFPA , 2007 edition, for bottom clearances. Single Door... 3/0 x 7/0 Stile: 1 FSII Top Rail: 1½ FSII Bottom Rail: 5 FSI Hardware preparation: All cutouts for mortise hardware shall be made at the factory from hardware manufacturer s templates and approved shop drawing. Warranty: One year from date of manufacture. For *Doors will be shipped complete with Ampco s gasket and drop seal system. Interior Blocking: As required. 5 FSI bottom rail is standard Vision Panels: 100 sq. inches maximum visible area. Anemostat LoPro IS Vision Kit with 19mm (¾ ) Pyrostop Glazing Core: Proprietary core (HDF outer ply) Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (I.015 ) Seal System Perimeter Seal Door Bottom Threshold STC37 MC45 Zero 475 Zero 369 STC38 MC45 2 rows of NGP 5050 and NGP #107SA NGP #423 NGP #950S STC39 MC45 Zero 475 and 119WB Zero 369A STC40 MC45 Zero 475 and 119WB Zero 369A 11

12 Quality Standards: Conforms to WDMA Industry Standard I.S.1A, and Architectural Woodwork Institute section 9 for type PC5 or FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... 4/0 X 8/0 LL LEAD LINED DOOR AWI: LL- HPDL Label Authority: Labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories or application are per that authority. Stiles: (before trim or prefit) 2 mill option kiln-dried hardwood. Bonded to the core. Rails: (before trim or prefit) 2 kiln dried hardwood. Bonded to the core. Interior Blocking: Not applicable. Vision Panels: Maximum lite size 20 minute, no more than 1296 sq in. Core: ¹/16 - ¼ thick lead sheet, full width of core, sandwiched and bonded to particle board and securely fastened with lead bolts. Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. between faces and core/frame components. Formulated Assembly: Core and frame components are bonded and uniformly sanded to a thickness of 1½ (±.015). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications. Warranty: One years from date of manufacture. For 12

13 Quality Standards: Conforms to WDMA Industry Standard I.S. - 1A and Architectural Woodwork Institute section 9 for FD ¹/3, and ASTM E-152, Fire Test of Door Assemblies as performed by Warnock Hersey International. Conforms to NFPA 80 Standards for neutral pressure fire rated openings. Single Door... (Unrated) 4/0 x 10/0 Single Door... (20 minute) 4/0 x 10/0 Pairs... (Unrated) 8/0 x 10/0 Pairs... (20 minute) 8/0 x 10/0, Double Egress... 8/0 x 9/0, 8/0 x 9/0 with concealed vertical rod exit devices. Thickness: 1¾ (±¹/16 ) AF/AF20 AGRIFIBER CORE AWI: AF-HPDL-3 OR FD ¹/3 Assembly: Bonded core and frame assembly is uniformly sanded to a thickness of 1½ (+.015 ). For FD ¹/3, core and frame components are assembled to meet or exceed 20 minute specifications. Warranty: Lifetime from date of manufacture. For Label Authority: For FD ¹/3, may be labeled and classified by Warnock Hersey International as a 20 minute fire/smoke barrier. Restrictions on machining and architectural accessories or application are per that authority. Stiles: (before trim or prefit) 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Rails: (before trim or prefit) top and bottom 1¼ structural composite lumber (SCL) or 1¼ mill option kiln-dried hardwood. Bonded to core. Interior Blocking: In some applications the addition of optional solid wood interior blocking may be required due to fire rating and hardware specifications. Core: Wood Agrifiber door core to meet or exceed American National Standard ANSI A208.1 for I-LD-2 Door Core. Mat-formed Agrifiber with density approx pounds per cubic feet (pcf) to meet or exceed Commercial Standard CS for Type 1 grade C, Class 1. Exceeds requirements for 20 minute construction authority. Faces: High pressure decorative laminate general purpose grade (GP thick) complying with NEMA standard LD-3. Type II bond as specified. 13

14 FSC CERITIFIED DOOR SPEC SHEET (WITH OPTIONS) MR7 1 pt. EQ4.4 1 pt. LEED FSC Mix 97% Certified new wood based on weight Complies with LEED EQ 4.4 Low Emitting materials non-added urea formaldehyde FSC Certified SCL rails and stiles Core Options: FSC Certified Particleboard FSC Certified SCL MR 4.0 Recycled Content Pre-consumer 91% (Optional with high pressure decorative laminate) Cross banding: FSC Certified High Density Fiberboard (HDF) Face options: FSC Certified Veneer Or non-fsc certified Veneer/FSC Certified high pressure decorative laminate (HPDL) 14

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