Fully automatic vertical strapping machine
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1 Fully automatic vertical strapping machine
2 Application range Product description Options Technical data Advantages View video KZV-112
3 Universal application possibilities in the field of fully automatic vertical strapping of palletized products. KZV-112 This machine is taylor-made in order to meet our customers specific requirements.
4 KZV-112- P P = portal construction = passage width (mm) / = strap guide vertical, transverse and movable 1 = 1 strap guide 1 = top sealing V = movable sealing unit Z = strap guiding frame closed through a movable lance K = plastic strap
5 Frame width: min mm / max mm - in 200 mm steps Passage height: min. 300 mm / max mm - in 200 mm steps Passage height = From the top roller underneath pressure platen reduced by 200mm interaction for photo sensors Conveyor height: min. 400 mm - extendable in 10 mm steps
6 Available in portal construction (= KZV-112- P) Sealing unit frame is able to be lifted by 90 for maintenance Gearbox-brake motor Sealing unit type KSR-2 PLC control Siemens type S7 External operator touch panel Mosca-Siemens MP Up-stream and down-stream interlocks Possibility to switch from PP to PET-strap via operator panel
7 Key switch for service position Strap dispenser type KA-400 E Main frame with welded-on load column and guide gibs for the platen Platen with eccentric track rollers, gear rack and gear wheel Complete strap guide inside the platen
8 Electrically driven moving device on rails Electrically driven strap guiding lance with protective cover 5 m cable length from the machine to the terminal
9 Dispenser with storage for PET / PP strap coils Strap coil diameter 406 mm
10 Friction welding Continuously adjustable strap tension from N Low-noise and maintenance-free High reliability
11 Operating elements: touch-screen Display type: TFT colours Display size: 7.5 (optional 10.4 ) Resolution: 640 x 480 Pixel Operating system: Windows CE 5.0 Transfer: Ethernet MPI/Profibus DP, USB, Interfaces: 1xRS422, 1xRS485, 2xUSB, 1x Ethernet 50 strapping programs, resp. dependent on the options (top edge or bottom edge protection, etc.)
12 Base frame with 4 columns and guide gibs for the platen
13 Sealing unit type KSR-2 DC Modem for data transfer and teleservice Sealing unit type Sonixs Scanning of remaining strap on reel Operator push buttons additionally to/instead of operator panel Floating head Automatic top and bottom edge protection dispenser
14 Special accessories 2-sided photo cell monitoring of the strap guiding lance Conveying systems [View separate presentation] Triple indication light Contact gibs Strap welding device BSG 1 (strap must be taped to reel!) Pneumatically height adjustable strap guiding lance
15 Health & safety equipment according to CE regulation (safety guards) Climate control / A/C Divided strap guiding lance (2 drives left and right) Flap opener with load height scanning
16 The latest generation of friction-weld sealing units with wearless and maintenance-free DC-drives Continuously adjustable strap tension up to 3500 N via direct drives Optimized feed and retraction speed
17 The future of strapping: The high-end sealing unit type Sonixs with innovative ultrasonic technology Strength of sealing point up to 85% Prevention of unhealthy emissions
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20 Fast and simple application Allows a significant reduction of the safety zone Strap sizes up to 12 x 0.8 mm
21 Consumables: Standard machine grade PP / PET strap, PET width from 9-15,5 mm PP width from 12 x ,5 x 0.8 mm (depends on passage width!) Strap coil dispenser: Core diameter 406 mm Perimeter 650 mm Coil width 190 mm Electrical power: Voltage 400 V, 50 Hz 16 A CEE-plug Power consumption kw
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24 1 Base frame 2 Rails 3 Lift truck 4 Dispenser platform 5 Dispenser (3) 6 Lance drive 7 Sealing unit (8) 8 Vertical strap guide 9 Strap guiding gun 10 Strap guiding lance 11 Strap feeding tube 12 Control cabinet / Operator terminal (7) (11) (9) (10) (1) (2) (6) (5) (4) (12)
25 High reliability Robust design for heavy duty applications Low-priced spare parts and service contracts - low follow-up costs Good accessibility Simple handling via operator panel Mosca-Siemens MP 277 Processing of PP- as well as of PET-strap Almost every strapping position can be realized - independent from conveying systems
26 Gerd-Mosca-Straße 1 D Waldbrunn / Strümpfelbrunn Tel.: + 49 (0) 6274 / Fax: + 49 (0) 6274 / Tel. After Sales: + 49 (0) 6274 / Internet: info@mosca-ag.com
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