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1 Distributed by: The content and copyrights of the attached material are the property of its owner.
2 PIDG (Pre-Insulated Diamond Grip) Product Facts Pre-insulated terminal designed for uniform reliability in most difficult circuit environments PIDG s consist of tin plated copper or tin plated phosphor bronze body for spring spades with a copper sleeve and insulation sleeve fitted over terminal barrel Design of the tool dies and construction of the terminal allows for uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The AMP Mated Tool/ Concept AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and p e r f o r m a n c e and crimping tool are designed as uniform matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP automated crimping machines The Crimp When done properly, crimping pressure can neither overstress nor understress the terminal barrel machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself PIDG s meet or exceed the requirements of MIL-T- 798, Type II, Class 1 and Refer to AMP Qualified Products for Military Application, Catalog for Military Specification Number to AMP Part N u m b e r cross reference Color Coding. insulation is color-coded by wire range to prevent errors during installation. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Temperature Rating: 5 C Max. AMP Wire Range Table of Contents AMP PIDG s (Use PIDG Tooling) Listed Solid or Stranded LR7189 Certified Solid or Stranded 300 V Max., 5 C. Max Solid or Stranded Nylon. Nylon sleeve has high dielectric strength. Note: -16 terminals are stamped -18 in accordance with MIL-T UL& CSA Nylon Basic. The basic terminal is constructed of fine grade high conductivity copper per ASTM B-15 and tin-plated per ASTM B-55. Basic material for Spring Spade Tongue s is phosphor bronze per ASTM B-139 and tin-plated per ASTM B-55. AMP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire s insulation or breaking the conductor. Funnel Ramp Entry. Prevents a turned back strand and permits rapid wire insertion during high speed production. Note: Over size expansions are provided in vinyl insulation only. AMP PIDG Nylon Butt Window Splice (Use PIDG Tooling) s Ring Tongue Ring Tongue (Vinyl) Ring Tongue ( Restricting) Ring Tongue 90 Bend and Rectangular Tongue 90 Bend ( Restricting) Rectangular Tongue , 0 Rectangular Tongue ( Restricting) and Spade Tongue , Flanged Spade Tongue Short Spring Spade Tongue Long Spring Spade Tongue Slotted Ring Tongue and Hook Tongue Multiple Stud and Offset Ring Tongue Offset Ring Tongue ( Restricting) Shur-Plug and 3-Way Connector Tabs Splices Butt Butt Step Down Adapter Inserts and Knife Disconnect AMP Wire Range Listed Stranded or Solid LR7189 Certified Stranded or Solid 300 V Max., 5 C. Max Stranded or Solid Note: -16 splices are stamped -18 in accordance with MIL-T
3 Ring Tongue s Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color M M [0.1-0.] M * * M /Br * * [0.-0.1] M * * * M * Natural M Natural Natural Natural , [ ] Natural.0 M M Natural Natural Must be crimped with -18 or -16 PIDG (red) Tooling. 8
4 Ring Tongue s (Continued) Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color M /Green Black , [ ] M M Slightly larger than standard # stud hole. (.18 in./3.5 mm.) * * 3088* * * * * * * * * * * * * * * * * 3837*
5 Ring Tongue s (Continued) Nylon, UL 9V- Body and Metallic ,60 [ ] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color / M Black / M / / M * * * * * * * 0-16HD 1 99-, [ ] M * * * * M * * * * * * M * * Heavy duty for extra mechanical strength.
6 Ring Tongue s (Continued) Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color * * * * / M * Black / * M * / * * / M * /Blk /Blk * M /Blk. 3563* /Blk /Blk * M /Blk * /Blk * HD /Blk * /Blk /Blk. 397* /Blk / M /Blk /Blk. 3806* /16 M /Blk Heavy duty for extra mechanical strength. 11
7 Ring Tongue s (Continued) Nylon, UL 9V- Body and Metallic except where noted. Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color 3/ /Blk HD 1 /Blk *.050 1/ M /Blk / /Blk * * * M * * * * M * * ,180-13, [.6-6.6] * * * * * / M * * Heavy duty for extra mechanical strength. body plating Gold per MIL-G-50 Type II over Nickel per QQ-N body plating Nickel per QQ-N-90. 1
8 Ring Tongue s (Continued) Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color M / * M * * / * ,180-13, [.6-6.6] / M * 5/8 M Vinyl insulation material 13
9 Ring Tongue s (Vinyl) Vinyl, UL 9V-0 Body and Metallic except where noted ,60 [ ] 16-1 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color 6 M M /Blk * 1/ HD 1 /Blk M / /Blk..300 M / M /Blk M M mm ,180-13, [.6-6.6] / M /16 M / Heavy duty for extra mechanical strength. body plating Gold per MIL-G-50 Type II over Nickel per QQ-N # stud may be substituted. 3536* * * * *
10 Ring Tongue s ( Restricting) Nylon, UL 9V- Body Copper per ASTM B-15 Metallic Sleeve Copper per ASTM B-15 Plating Nickel per QQ-N-90 or Tin per ASTM B [0.15] 75 [0.] 75 [0.38] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Color Max. Min. Max. Max. Solid/Stripe Range Piece Mounted M /Black /Black M /Black /Black M /Black / / M / M / M / / M / M / / M /Green /Green * /Green * M /Green * /Green M * /Green * / M /Green /16 M /Green / /Green / M /Green Must be crimped with -18 or -16 PIDG (red) Tooling. 15
11 Ring Tongue s ( Restricting) (Continued) Nylon, UL 9V- Body Copper per ASTM B-15 Metallic Sleeve Copper per ASTM B-15 Plating Nickel per QQ-N-90 or Tin per ASTM B ,186 [0.60] 18 1,900 [0.96] 16,800 [1.] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Color Max. Min. Max. Max. Solid/Stripe Range Piece Mounted M / / * / * M / / M * / * 1/ M / /16 M / / / / M / /White * /White * M /White * M /White * /White * / M /White /16 M /White / /White / M /White / / * M / * M / * / * 1/ M / / / M / / / M /
12 Ring Tongue s ( Restricting) (Continued) 1,3 [.15] 1 6,65 [3.37] 1,066 [6.11] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Color Max. Min. Max. Max. Solid/Stripe Range Piece Mounted /Green /Green M /Green * /Green M * /Green * / M /Green /16 M /Green / /Green / M /Green M / M / * / * / M / /16 M / / / / M / M /Brown M /Brown * /Brown / M /Brown /16 M /Brown / /Brown / M /Brown
13 Ring Tongue 90 Bend Vinyl, UL 9V-0 Body and Metallic Tongue Dimensions Wire Part Number Stud Cicular Mils Thickness Size W D Diameter Loose Max. Min. Color Max. Piece Vinyl , [ ] Nylon 1-5,180-13, [.6-6.6] Rectangular Tongue s 90 Bend ( Restricting) Nylon Body Copper per ASTM B-15 Plating Tin per MIL-T-77 Metallic Sleeve Copper per ASTM B-15 Plating Nickel per QQ-N-90 or Tin per MIL-T-77 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C L D X Color Diameter Loose Max. Max. Solid /Stripe Range Piece 18 1, /White [0.96] , / [3.37] Note: C dimension applies from edge of metal wire barrel to underside of bent tongue. 18
14 Rectangular Tongue s Nylon except where noted. Body and Metallic except where noted [0.-0.1] ,60 [ ] 16-1 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color M M M M M * * M * M Vinyl Body per MIL-C
15 Rectangular Tongue s (Continued) Nylon except where noted. Body and Metallic ,180-13,0 [.6-6.6] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color M * * M M M M
16 Rectangular Tongue s ( Restricting) Nylon, UL 9V- Body Copper per ASTM B-15 Metallic Sleeve Copper per ASTM B-15 Plating Nickel per QQ-N-90 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Color Diameter Loose Max. Min. Max. Max. Solid/Stripe Range Piece / [0.] 0.51 M /Brown M ,066 [6.11] /Brown M Spade Tongue s Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color [0.1-0.] 0.7 M [0.-0.1] * M * * * * * M ,60 [ ] * M * * *
17 Spade Tongue s (Continued) Nylon, UL 9V- Body and Metallic ,180-13,0 [.6-6.6] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color * M * * * M * * * * M * M * * *
18 Flanged Spade Tongue s Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X H Max. Min. Max. Max. Min. Color M * * [0.-0.1] M * M * * M * , * [ ] M * M * * * M * * M * ,180-13,0 [.6-6.6] M * *
19 Short Spring Spade Tongue s Nylon, UL 9V- Body Phosphor Bronze per ASTM B-139 Metallic Sleeve Copper per ASTM B [0.-0.1] ,60 [ ] ,180-13,0 [.6-6.6] Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color M * * M M * M * M * * M M * * / M * 5 M * * M * * M * * / M M * M * M * * / M *
20 Long Spring Spade Tongue s Nylon, UL 9V- Body Phosphor Bronze per ASTM B-139 Metallic Sleeve Copper per ASTM B-15 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L X Max. Min. Max. Max. Color [0.-0.1] 0.51 M * M , [ ] 8 M * * * 50- M * * M * * 5-3 1/ M M M ,180-13,0 [.6-6.6] / M
21 Slotted Ring Tongue s Nylon except where noted. Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color [0.-0.1] 0.51 M M * * M ,60 [ ] / M M M HD / /Black / M ,180-13,0 [.6-6.6].00 3/ Vinyl. Hook Tongue s Nylon except where noted. Body and Metallic ,60 [ ] 16-1 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color M * M M M * Vinyl. 6
22 Multiple Stud s Nylon, UL 9V- Body Copper per ASTM B-15 Metallic Sleeve Copper per ASTM B-15 Plating Nickel per QQ-N-90 Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Max. Min. Max. Max. Color , [ ] * ,180-13, [.6-6.6] * Offset Ring Tongue s Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Diameter Loose Max. Min. Max. Max. Color Max. Piece ,60 [ ] 0.8 M M
23 Offset Ring Tongue s ( Restricting) Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Stud Thickness Size W C E L Color Diameter Loose Max. Min. Max. Max. Solid/Stripe Range Piece /Green [0.38] 0.8 M / M ,186 [0.60] / , / [1.] 0.8 M , /Green [.15]
24 Shur-Plug Nylon, UL 9V- Body and Metallic Dimension Wire Part Numbers L Max. Color * Receptacle Way Connector Nylon, UL 9V- Body and Metallic Rivet per QQ-B-66 Tongue Dimensions Wire Part Number W L Diameter Loose Thickness Max. Max. Max. Color Max. Piece *
25 Tabs Nylon, UL 9V- Body and Metallic Tongue Dimensions Wire Part Numbers Style Thickness W C L D Diameter Loose Max. Min. Max. Color Max. Piece , A [ ] * B ,180-13,0.0 C [.6-6.6] * Note: C dimension applies from edge of metal wire barrel to end of tab. 30
26 Butt Splices Sleeve Standard, Step Down Assembly and Special Nylon Radiation Resistant Polyvinylidene Fluoride (PVF ) Splice Bodyand Support S l e e ve Copper per ASTM B-15 Dimension Splice Wire Part Numbers Style L Max. Color [0.1-0.] [0.-0.1] * , Natural.0 [ ] Standard , [ ] * * ,180-13, [.6-6.6] * to 509-1,900 [ ] / / Step Down 5,180-13,0 to 509-1,900 Assembly [.6-6.6] [ ] / 5.59/ ,180-13,0 to [.6-6.6] / 5.59/ Radiation.890 Natural w/ [0.1-0.] Resistant.61 Stripes Radiation.890 Natural w/ [0.-0.1] Resistant.61 Stripes , Natural w/.0 [ ] 6.9 White Stripes.5 Radiation Resistant 509-3, Natural w/ [ ] 3.13 Stripes * Natural w/ 3.13 Stripes * ,180-13, Natural w/.0 [.6-6.6].06 Stripes * 1-5,180-13,0 Special [.6-6.6] Includes adapter insert. When using two or more wires in either end of a butt splice, the combined cross sectional area must be within the (CMA) circular mil area range listed range in accordance with MIL-T splices are -18 range in accordance with MIL-T butt splice, threaded 8-3 one end. Tapetronic only. 31
27 Butt Splice Step Down Adapter Inserts 1 Adapter Body Copper per ASTM B-15 Plating Zinc Plate / DyeChromate Butt Splice Adapter Insert Part No. Dimension L Color Code Part Numbers ,900 [ ] * , * 1- [ ] 1.7 5,180-13, [.6-6.6] * ] Adapter inserts can be ordered separately for use in specific Standard PIDG Butt Splices. Knife Disconnect Splices Nylon, UL 9V- Splice Body and Metallic Dimensions Splice Wire W L Thickness Max. Color Diameter Max ,60 [ ] ,180-13,0 [.6-6.6] Part Numbers Loose Piece Tape Mounted 30555* 36* * 38* 3060* 3576* 3
28 PIDG FASTON Product Facts Pre-insulated terminal designed for uniformed reliability in most difficult circuit environment Consists of an unplated or tin-plated brass body or a tin-plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel Design of the tool dies and construction of the terminal permits uniform insulation thickness under crimping pressure, transmitting this pressure evenly to the center of the crimp area The AMP Mated Tool/ Concept AMP compression crimping produces crimps for a given size wire and terminal that are alike in appearance and p e r f o r m a n c e and the crimping tool are designed as uniform matched devices Dies are precisionengineered from the finest hard-metal alloys Crimping pressure is controlled by a ratchet device on the hand tool or a corresponding pre-calibration in the crimping jaws of AMP automated crimping machines The Crimp When done properly, crimping pressure can neither overstress nor understress the terminal barrel machined dies fully bottom to the precise crimp height Resulting termination is free of contamination Resistant to shock and critical environments Tensile strength approaches that of the wire itself Color Coding. insulation is color-coded by wire range to prevent errors during installation. Copper Sleeve. The specially designed copper sleeve, fitted over the terminal barrel, provides circumferential insulation support to the wire and allows the wire to be bent in any direction, without fraying the wire s insulation or breaking the conductor. Funnel Ramp Entry. Prevents a turned back strand and rapid wire insertion during high speed production. Temperature Rating: 5 C Max. AMP PIDG FASTON s (Use Type TETRA-CRIMP*Tooling) AMP Component Wire Recognized Range File E Stranded Table of Contents LR 7189 Certified Stranded 300 V Max., 5 C. Max Stranded 1 UL& CSA Nylon except where noted Nylon. Nylon sleeve has high dielectric strength. Serrations. Serrations inside barrel provide maximum contact and tensile strength after crimping. Basic. The basic terminal is constructed of fine grade high conductivity brass per ASTM B-36 or phosphor bronze per ASTM B-139. The brass terminal is either unplated or tin-plated per ASTM B-55. The phosphor bronze terminal is tin-plated per ASTM B-55. AMP s special plating process creates durable corrosion resistance to salt spray and most chemical fumes. AMP PIDG FASTON Line Splice Connectors 50 Series Component 5 C LR C Recognized Max. Certified Max. File E (Vinyl) (Vinyl) AMPPart No. 600 V AMPPart No V Max Max V V Max Max. s Receptacles Receptacles ( Restricting) Splices Line Splice Connector for 50 Series and 187 Series
29 PIDG FASTON (Continued) Receptacles Receptacle Style: A No dimple with wire stop B Dimple with wire stop C No dimple, no wire stop Nylon, UL 9V- Receptacle Body per ASTM B-36 or Phosphor Bronze per ASTM B-139 except where noted. Metallic Sleeve Copper per ASTM B-15 Application Tooling pg Dimensions Wire Fits Part Numbers Series Style W L Recept. Stock Tab Loose Tape Strip Nom. Max. Color Diameter Matl. Thk. Max. Thk. Piece Mounted Form * ,900 B [ ] B * Green * ,831-6,70 1 B [ ] Green Phos. Brz * * ,180-13,0 B [.6-6.6] Phos. Brz , [ ] Low Insertion * ,900 B [ ].800 /Black * * B * B * [0.1-0.] * ,900 B [ ] Not ULor CSAapproved or listed. 1 Wire range is limited as noted. Unplated receptacle body.
30 PIDG FASTON (Continued) Receptacles (Continued) Series Dimensions Wire Fits Part Numbers Style W L Recept. Stock Tab Loose Tape Strip Nom. Max. Color Diameter Matl. Thk. Max. Thk. Piece Mounted Form * B , [ ] Low Insertion Natural * Natural * Standard 509-1,900 B Natural * Black A [0.1-0.] Standard Low ,900 A [ ] * Low Insertion * A * A * B C Not UL or CSAapproved or listed. Receptacles ( Restricting) Nylon, UL 9V- Receptacle Body per ASTM B-36 Receptacle Style B Dimple with wire stop Metallic Sleeve Copper per ASTM B-15 or Nickel per QQ-N-90 Application Tooling pg. 73 Dimensions Wire Fits Part Numbers Series Recept. Stock Style W L Tab Loose Tape Strip Color Diameter Matl. Thk. Nom. Max. Solid / Stripe Range Thk. Piece Mounted Form.1 75 B / Standard [0.38] Green
31 PIDG FASTON (Continued) Line Splice Connector for 50 Series s Vinyl, UL 9V-0 Color Natural Splice Body per ASTM B-36 except where noted. Dimensions Part Numbers Plating W L Max. E Min. Loose Piece Unplated * Tin Unplated Tin Unplated Oval expansion at end opposite w. (.380 x.30 inside diameter.) E min. on expansion end only. Line Splice Connector for 187 Series s Housing Nylon, UL 9V- Splice Body per ASTM B-36 Type Single Dual Dual ULFile E V Max Housing Dimensions Temperature Part Numbers Color W L Rating Loose Piece Natural Natural Black C C Receptacle (Low Insertion Force) Dimensions Wire Fits Part Numbers Series W L Recept. Stock Tab Loose Tape Strip Nom. Max. Color Diameter Matl. Thk. Max. Thk. Piece Mounted Form Low , Insertion [ ] Low Insertion Low , Insertion [ ] Low Insertion
32
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