PET Illustration Pos Part Number Description Remark Qty Model tool bag screwdriver 1

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1 Model 0: tool tool bag contents comprising: tool bag contents comprising: 600 /S90/C 600 SC CARRERA tool bag rim wrench double-end spanner X double-end spanner 0 X double-end spanner X double-end spanner 7 X screwdriver phillips screwdriver B universal pliers 70 MM narrow v-belt tyre pressure gauge bag - N 00 ball seat nut ball seat nut A ring wrench bag 5 fuse allen key hexagon socket head bolt retaining bracket narrow v-belt CARRERA CARRERA et_text.frm Page: 00 KAT 57

2 Model 0: socket wrench joint socket wrench bracket spark plug wrench pin spark plug wrench comprising: ratchet spanner 3/ " extension " CARRERA CARRERA 600 /S90/C 600 SC CARRERA CARRERA CARRERA ball joint CARRERA double socket wrench CARRERA socket wrench paint touch-up applicator please state the colour X jack et_text.frm Page: 00 KAT 57

3 Model 0: accessories box bulbs 6 VOLT luggage rack belt belt luggage rack belt luggage rack - PCG vehicle cover porsche crest X 356B, 356C Coupe et_text.frm Page: 00 KAT 57

4 : badge sticker PCG badge X PCG badge X 3 PCG badge X PCG badge X 5 PCG badge X 6 PCG badge X decal label valve clearance X PCG sticker X 9 PCG sticker X 0 PCG sticker X PCG sticker X PCG badge X 3 PCG badge X PCG badge X 5 PCG badge X 6 PCG sticker X 7 PCG sticker X - PCG badge MADE IN GERMANY X et_bt.frm Page: 00 KAT 57

5 : crankcase crankcase housing cover and studs out bearing M >> M >> M >> 00 9 M >> M >> M >> crankcase housing cover and studs out bearing M >> M >> M >> 00 9 M >> M >> M >> crankcase housing cover and studs out bearing M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> 600-SC S 600 S S 600 S S 600 S S 600 S S 600 S C 600 SC 600 C 600 SC S et_bt.frm Page: 00 KAT 57

6 : M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> 600 S90 : S 600 S S 600 S90 : S 600 S C/SC crankcase housing cover and studs out bearing M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> 73 7 M >> S 600 S90 : S 600 S C 600 SC M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> 600 S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S90 not (D)(S) M >> M >> 039 M >> M >> M >> 00 9 M >> M 05 9 >> M >> - > crankcase M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> 600 C 600 SC S 600 S S 600 S S 600 S C 600 SC 600 C 600 SC S 600 S90 : S et_bt.frm Page: 00 KAT 57

7 : M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> 600 S S 600 S90 : S 600 S C/SC S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S stopper oil duct $ stud M X 5 cover camshaft N hexagon-head bolt M X cover camshaft stud hexagon-head bolt tensioning device crankcase o-ring washer cap nut 6 7 housing cover and studs out bearing stud mount transmission 0 N hexagon-head bolt M X crankcase out lid stopper oil duct $ MM stopper oil duct $ 0 MM stopper oil duct $ MM N 0 spring washer 0 B hexagon nut 0 M drain plug rubber seal oil duct rubber seal oil duct et_bt.frm Page: 003 KAT 57

8 : guide tube oil level dipstick straight pin stud stud stud crankcase (0) stud crankshaft bearing screw socket LL 6 M radial sealing ring DG 60 X 0 X 0/ dowel sleeve straight pin 600 /S straight pin 600 C/SC oil tube 600 /S/S oil tube M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> S 600 S C 600 SC 600 C 600 SC S 600 S90 : S M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> 600 S S 600 S90 : S 600 S C/SC S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S oil tube 600 C/SC stud lid /S (6) stud lid 7 N washer 0 6, spring washer 0 B hexagon nut 0 M lid filter element rivet 5 X 0 0 et_bt.frm Page: 00 KAT 57

9 : gasket 600 /S gasket S oil strainer 600 /S oil strainer M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> intermediate plate only racing gasket only racing 3 N hexagon-head bolt M 5 X only racing 39 N lock ring B 5 only racing housing only racing connecting rod only racing valve plate only racing lock washer 3, only racing gasket only racing oil strainer only racing (D) (S) (D) (S) (D) (S) S 600 S90 : S 600 S C/SC 600 S S S S S S S S S S sealing ring M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> S 600 S C 600 SC 600 C 600 SC S 600 S90 : S 600 S S 600 S90 : S 600 S C/SC S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S gasket 600 /S/S90 et_bt.frm Page: 005 KAT 57

10 : gasket M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> 66 0 oil tube S 600 S C 600 SC 600 C 600 SC S 600 S90 : S 600 S S 600 S90 : S 600 S C/SC S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S lid out bearing M >> M >> M >> 00 9 M >> M >> M >> 00 9 (50) lid out bearing M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) S 600 S S 600 S S 600 S C 600 SC 600 C 600 SC S 600 S90 : S 600 S S 600 S90 : S 600 S C/SC S 600 S stopper et_bt.frm Page: 006 KAT 57

11 : M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> (50) lid out bearing 5 N 0 spring washer B : S 600 S90 600C/SC S 600 S S 600 S90 600C/SC (53) N hexagon-head bolt M 6 X 0 M >> M 05 9 >> M >> M >> M 0 >> not (D)(S) M 73 0 >> M 00 >> M >> M >> M >> not (D)(S) M 6 >> M >> S 600 S C 600 SC 600 C 600 SC S 600 S90 : S hexagon nut M stud M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> 73 7 M >> 09 not (D)(S) M >> M >> 039 M >> M >> M >> 00 9 M >> M 05 9 >> M >> S 600 S90 : S 600 S C 600 SC 600 C 600 SC S 600 S S 600 S90 M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M >> M >> not (D)(S) M 6 >> M >> M 07 7 >> M >> M 05 9 >> M 00 9 >> M >> M 05 9 >> M >> 600 S S 600 S90 : S 600 S C/SC S 600 S90 : S 600 S90 600C/SC S 600 S S 600 S shaft seal DG X 65 X0/ gasket et_bt.frm Page: 007 KAT 57

12 : N 0 spring washer B 57 N hexagon-head bolt M X bracket 600 /S/S bracket 600 C/SC screw bearing 60 N 0 spring washer B et_bt.frm Page: 00 KAT 57

13 : crankcase CARRERA crankcase studs 57 0 threaded bush stud 6 57// (3) 57 0 stud 6 69/3/3A stud screw crankcase 57// stud 3A 57// 69 (5) stud 69/ stud M X stud M X stud M X stud M X stud 3 M X stud M X 35 57// () stud M X 69/3/3A stud stud M X stud M X stud 6 M 6 X cover plate 5 et_bt.frm Page: 00 KAT 57

14 : stud M 6 X cover plate (7) stud M 6 X cover plate 57// 69/3/3A stopper 5 MM stopper MM stopper 6 MM stopper oil pan 57// () stopper oil pan 69/3/3A straight pin 3 H X straight pin 3 3 H X straight pin 6 H X straight pin straight pin tab washer 57// (7) tab washer 69/3/3A hexagon nut screw plug M X,5 30 N 03 9 sealing ring A X sealing ring oil duct sealing ring A X drain plug gasket oil strainer oil drain lid 37 N washer 6 6, spring washer 6 B hexagon nut M // (39) hexagon nut M /3/3A strainer /R strainer /L N hexagon-head bolt M 6 X N washer 6, 3 57// (3) washer 6, 3 69/3/3A lock ring B // () lock ring B6 3 69/3/3A hexagon nut 3 M piston compression spring 57// (7) compression spring 69/3/3A compression spring 57// () compression spring 69/3/3A screw plug 57// (9) screw plug 69/3/3A washer 6 57// et_bt.frm Page: 00 KAT 57

15 : o-ring 6 (50) N sealing ring 6 69/3/3A cap nut 6 57// (5) cap nut 6 69/3/3A cap hexagon-head bolt M X 60 5 N hexagon-head bolt M X hexagon-head bolt M X spring washer B hexagon nut union union A6 (59) union A sealing ring A X 9 57// 69/3/3A housing 57// hexagon-head bolt M 0 X hexagon-head bolt M 0 X 5 - N 0 30 spring washer B0 - N hexagon nut M locking wire $, MM, 0 M 57// 57// 57// 57// 57// 57// X 57// (6) housing 69//3A bush 69//3A et_bt.frm Page: 003 KAT 57

16 : crankshaft 600-SC crankshaft 600 /S () crankshaft 600 S90 () crankshaft 600 C () > crankshaft 600 SC roller 6 X thrust washer 0,0 MM 600 /S/C/SC () thrust washer 600 /S/C/SC 0,5 MM () thrust washer 600 /S/C/SC 0,90 MM () thrust washer 600 /S/C/SC 0,95 MM () thrust washer 600 /S/C/SC,00 MM () thrust washer 600 /S/C/SC,05 MM () thrust washer 600 S90, MM () thrust washer 600 S90,5 MM () thrust washer 600 S90,90 MM () thrust washer 600 S90,95 MM () thrust washer 600 S90 3,00 MM () thrust washer 600 S90 3,05 MM () thrust washer 3,0 MM 600 S gasket 6 > flywheel 600 /S (6) > flywheel 356 B-T5 et_bt.frm Page: 00 KAT 57

17 : (6) flywheel 356 B-T6 600 S90 (6) flywheel 600 C/SC banjo bolt. - banjo bolt single parts not available sealing ring banjo bolt lock washer woodruff key timing gear 3 N spring pulley timing gear intermediate ring drive pinion circlip sealing washer pulley spring washer fastening screw bearing shell standard dimension () bearing shell undersize inner 0,5 MM X () bearing shell undersize inner 0,50 MM X () bearing shell undersize inner 0,75 MM connecting rod out bearing shell connecting rod bush connecting rod nut pinion thrust washer spring set of crankshaft bearings standard dimension comprising: 600 /S bearing sleeve I standard dimension bearing shell II standard dimension bearing sleeve III standard dimension bearing sleeve IV standard dimension (9) set of crankshaft bearings undersize inner 0,5 MM comprising: (30) bearing sleeve I undersize 0,5 MM (3) bearing shell II undersize 0,5 MM X 600 /S 600 /S 600 /S 600 /S 600 /S 600 /S 600 /S et_bt.frm Page: 00 KAT 57

18 : (3) bearing sleeve III undersize 0,5 MM 600 /S (33) bearing sleeve IV undersize 0,75 MM 600 /S (33) bearing sleeve IV undersize 0,5 MM (9) set of crankshaft bearings undersize inner 0,50 MM comprising: 600 /S 600 /S (9) set of crankshaft bearings oversize outer 0,5 MM comprising: (30) bearing sleeve I oversize 0,5 MM 600 /S 600 /S (30) bearing sleeve I undersize 0,50 MM 600 /S (3) bearing shell II oversize 0,5 MM 600 /S (3) bearing shell II undersize 0,50 MM 600 /S (3) bearing sleeve III oversize 0,5 MM 600 /S (3) bearing sleeve III undersize 0,50 MM (33) bearing sleeve IV undersize 0,50 MM (9) set of crankshaft bearings undersize inner 0,75 MM comprising: 600 /S 600 /S 600 /S (33) bearing sleeve IV standard dimension (9) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,5 MM comprising: (30) bearing sleeve I 600 /S 600 /S 600 /S (30) bearing sleeve I undersize 0,75 MM (3) bearing shell II undersize 0,75 MM (3) bearing sleeve III undersize 0,75 MM 600 /S 600 /S 600 /S (3) bearing shell II (3) bearing sleeve III (33) bearing sleeve undersize inner 0,5 MM outer standard dimension 600 /S 600 /S 600 /S et_bt.frm Page: 003 KAT 57

19 : (9) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,50 MM comprising: (30) bearing sleeve I (3) bearing shell II (3) bearing sleeve III 600 /S 600 /S 600 /S 600 /S bearing shell II+IV standard dimension bearing sleeve IV (3) set of crankshaft bearings undersize inner 0,5 MM comprising: (35) main bearing shell I undersize 0,5 MM 600 S S S S90 (33) bearing sleeve IV undersize inner 0,50 MM outer standard dimension (9) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,75 MM 600 /S 600 /S (36) bearing shell II+III undersize 0,5 MM (37) bearing sleeve IV undersize 0,5 MM (3) set of crankshaft bearings undersize inner 0,50 MM comprising: 600 S S S90 (30) bearing sleeve I (3) bearing shell II (3) bearing sleeve III (33) bearing sleeve undersize inner 0,75 MM outer standard dimension set of crankshaft bearings standard dimension comprising: main bearing shell I standard dimension 600 /S 600 /S 600 /S 600 /S 600 S S90 (35) main bearing shell I undersize 0,50 MM (36) bearing shell II+III undersize 0,50 MM (37) bearing sleeve IV undersize 0,50 MM (3) set of crankshaft bearings undersize inner 0,75 MM comprising: 600 S S S S90 et_bt.frm Page: 00 KAT 57

20 : (35) main bearing shell I undersize 0,75 MM (36) bearing shell II+III undersize 0,75 MM (37) bearing sleeve IV undersize 0,75 MM 600 S S S90 (3) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,50 MM comprising: (35) main bearing shell I (36) bearing shell II+III 600 S S S90 (3) set of crankshaft bearings oversize outer 0,5 MM (35) main bearing shell I oversize 0,5 MM (36) bearing shell II+III oversize 0,5 MM (37) bearing sleeve IV standard dimension (3) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,5 MM comprising: (35) main bearing shell I 600 S S S S S S90 (37) bearing sleeve IV undersize inner 0,50 MM outer standard dimension (3) set of crankshaft bearings oversize outer 0,5 MM undersize inner 0,75 MM comprising: (35) main bearing shell I (36) bearing shell II+III (37) bearing sleeve IV undersize inner 0,75 MM outer standard dimension 600 S S S S S90 (36) bearing shell II+III (37) bearing sleeve undersize inner 0,5 MM outer standard dimension 600 S S set of crankshaft bearings standard dimension comprising: bearing sleeve I bearing shell II+III 600 C/SC 600 C/SC 600 C/SC et_bt.frm Page: 005 KAT 57

21 : bearing sleeve IV 600 C/SC (0) bearing shell II+III 600 C/SC (3) set of crankshaft bearings undersize inner 0,5 MM comprising: (39) bearing sleeve I (0) bearing shell II+III 600 C/SC 600 C/SC 600 C/SC () bearing sleeve IV (3) set of crankshaft bearings undersize inner 0,5 MM oversize outer 0,5 MM comprising: 600 C/SC 600 C/SC () bearing sleeve IV 600 C/SC (39) bearing sleeve I 600 C/SC (3) set of crankshaft bearings undersize inner 0,50 MM comprising: (39) bearing sleeve I (0) bearing shell II+III () bearing sleeve IV (3) set of crankshaft bearings oversize outer 0,5 MM comprising: (39) bearing sleeve I (0) bearing shell II+III () bearing sleeve IV standard dimension (3) set of crankshaft bearings undersize inner 0,75 MM comprising: 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC (0) bearing shell II+III () bearing sleeve IV outer standard dimension (3) set of crankshaft bearings undersize inner 0,50 MM oversize outer 0,5 MM comprising: (39) bearing sleeve I (0) bearing shell II+III () bearing sleeve IV outer standard dimension (3) set of crankshaft bearings undersize inner 0,75 MM oversize outer 0,5 MM comprising: 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC 600 C/SC (39) bearing sleeve I 600 C/SC (39) bearing sleeve I 600 C/SC et_bt.frm Page: 006 KAT 57

22 : (0) bearing shell II+III () bearing sleeve IV outer standard dimension 600 C/SC 600 C/SC et_bt.frm Page: 007 KAT 57

23 : crankshaft crankshaft picture 7-9 () crankshaft picture 7 () crankshaft picture 7 CARRERA 57// 69/3 69/3A (3) stopper 69/3 (3) stopper 69/3A tensioner 57// 69/3/3A () tensioner 57/ woodruff key X spacer sleeve flywheel 57//69/3A (7) flywheel 57/ (7) flywheel shaft sealing ring 65 X 5 X 0 69/3A shaft sealing ring 69/3/3A 9 PCG radial sealing ring 55 X 5 X screw banjo bolt 57// () banjo bolt 69/3/3A sealing ring 57// () sealing ring 69/3/3A lock washer 57// et_bt.frm Page: 00 KAT 57

24 : (3) lock washer 69/3/3A hexagon-head bolt bearing sleeve I 57// (5) bearing sleeve I undersize 0.5 mm inner 57// (5) bearing sleeve I (5) bearing sleeve I bearing shell bearing II (6) bearing shell bearing II undersize 0.5 mm inner (6) bearing shell bearing II (6) bearing shell bearing II bearing sleeve III (7) bearing sleeve III undersize 0.5 mm inner (7) bearing sleeve III (7) bearing sleeve III connecting rod connecting rods weight out bearing shell indicate 69/3 69/3A 57// 57// 69/3 69/3A 57// 57// 69/3 69/3A 57// () connecting rod connecting rods weight out bearing shell indicate 69/3/3A connecting rod bolt 57// (9) connecting rod bolt 69/3/3A connecting rod bush 57// (0) connecting rod bush 69/3/3A bearing shell 57// () bearing shell undersize 0.5 mm inner 57// () bearing shell 69/3/3A v-belt pulley 3A 57//69/3 () v-belt pulley 57/ feather key A X 5 X screw 5 N pan-head screw M 6 X 0 57// (5) pan-head screw M 6 X 0 69/3/3A lock ring B not available - not available 9 - not available et_bt.frm Page: 00 KAT 57

25 : cylinder head cylinder piston X cylinder head exchange valves ready installation () cylinder head valves ready installation cylinder head valves ready installation 600 /S 600 S C () > cylinder head 600 SC () AX cylinder head valves ready installation cylinder head out valves () cylinder head out valves cylinder head out valves valve seat ring intake oversize 600 SC 600 /S 600 S C/SC X 600 /S 600 C/SC valve seat ring intake oversize valve seat ring exhaust nd oversize unleaded oversize valve seat ring exhaust oversize X X X 600 S C/SC et_bt.frm Page: 00 KAT 57

26 : valve guide st oversize intake and exhaust / S90- only exhaust valve guide st oversize intake (5+6) valve guide nd oversize intake and exhaust / S90- only exhaust (5) valve guide nd oversize intake valve guide intake and exhaust st oversize intake and exhaust nd oversize X X X X X 600 S S C/SC (7) stud intake manifold threaded insert M X,5 X,75 spark plug gasket 600 C/SC intake valve 600 /S intake valve 600 S intake valve 600 C/SC exhaust valve unleaded 600 /S/S90 () exhaust valve unleaded 600 C/SC collet 6 divided collet C/SC divided concave washer concave washer 600 C/SC valve spring washer 600 S90 (6) shim intake and exhaust nd oversize (6) valve guide intake and exhaust nd oversize stud BM X exhaust manifold X 600 C/SC washer gasket cylinder head nut cylinder head nut cylinder head nut S/S cylinder head nut cylinder head nut 600 S/S lid cylinder head cover 600 C/SC et_bt.frm Page: 00 KAT 57

27 : () cylinder head cover 600 C/SC cylinder head cover 600 S/S strainer 600 S/S cotter pin 600 S/S ball 600 S/S gasket cork clamp cylinder base gasket copper cylinder piston cylinder cylinder grey cast iron $,5 MM piston $,5 MM (3) piston $ 3,0 MM piston ring piston $,5 MM oil scraper ring piston $,5 MM (33) piston ring piston $ 3,0 MM (3) oil scraper ring piston $ 3,0 MM (3) piston $ 3,5 MM (33) piston ring $ 3,5 MM (3) oil scraper ring $ 3,5 MM cylinder piston $,5 MM when required order also: cylinder base gasket cylinder $,5 MM grey cast iron cylinder piston $,5 MM when required order also: cylinder base gasket piston ring groove groove groove oil scraper ring groove piston $ 3,0 MM piston ring NUTE oil scraper ring NUTE (30) cylinder piston $,5 MM - FERRAL - M >> 36 not (D)(S) C X 600 C 600 C X 600 C 600 C 600 C 600 C 600 C 600 SC et_bt.frm Page: 003 KAT 57

28 : piston ring NUTE piston M >> 36 not (D)(S) piston ring NUTE +3 piston M >> 36 not (D)(S) piston ring NUTE M >> 36 not (D)(S) valve spring M 36 >> not (D)(S) 600 SC 600 SC 600 SC 600 SC (30) > cylinder piston (30) > cylinder piston $,5 MM - BIRAL - M 36 >> not (D)(S) 600 SC set of piston rings M 36 >> not (D)(S) piston rings NUTE M 36 >> not (D)(S) piston rings NUTE M 36 >> not (D)(S) 600 SC 600 SC 600 SC piston rings NUTE 3 M 36 >> not (D)(S) (3) piston $ 3,0 MM - BIRAL - oversize M 36 >> not (D)(S) set of piston rings $ 3,0 MM oversize M 36 >> not (D)(S) piston rings NUTE $ 3,0 MM oversize M 36 >> not (D)(S) piston rings NUTE $ 3,0 MM M 36 >> not (D)(S) piston rings NUTE 3 $ 3,0 MM oversize M 36 >> not (D)(S) piston pin identification black (35) piston pin identification white (35) piston pin oversize identification blue 600 SC 600 SC 600 SC 600 SC 600 SC 600 SC X X X et_bt.frm Page: 00 KAT 57

29 : circlip C cylinder piston $,5 MM when required order also: cylinder base gasket cylinder grey cast iron $,5 MM cylinder piston $,5 MM when required order also: cylinder base gasket (39) piston $ 3,0 MM (3) piston piston ring NUTE piston ring NUTE -3 piston $,5 MM (0) piston ring NUTE -3 piston $ 3,0MM oil scraper ring piston $,5 MM () oil scraper ring piston $ 3,0 MM (39) piston $ 3,5 MM X 356 B 600 S 600 S X 356 B 600 S 356 B-T6 600 S 600 S 600 S 356 B-T6 600 S 356 B-T6 600 S 600 S 356 B-T6 600 S 356 B-T6 600 S (0) piston ring NUTE -3 piston $ 3,5 MM () oil scraper ring piston $ 3,5 MM 356 B-T6 600 S 356 B-T6 600 S 3 > cylinder piston 600 S piston ring 600 S90 NUTE piston ring 600 S90 NUTE piston ring 600 S90 et_bt.frm Page: 005 KAT 57

30 : cylinder head cylinder piston cylinder head valves housing and stud comprising: picture NR () cylinder head valves housing and stud comprising: picture NR () cylinder head out valves housing and stud comprising: picture NR. - 9 () cylinder head out valves housing and stud comprising: picture NR stud housing M X stud valve cover M X 5 (3) stud valve cover M X housing camshaft CARRERA 57// 57/ 57/ 57/ 57/ / 57/ et_bt.frm Page: 00 KAT 57

31 : housing camshaft lock housing tab washer 6 housing hexagon nut threaded bush spark plug straight pin 6 3H X threaded bush valve seat ring intake oversize valve seat ring exhaust oversize valve guide intake oversize seal intake valve valve guide exhaust oversize seal intake valve circlip valve guide intake circlip 6 valve guide exhaust stud M X stud M 6 X stud M 6 X stud M X stud M X stud M X stud M X valve cover intake valve cover exhaust stud M X 5 valve cover intake stud M X 30 valve cover exhaust (6) valve cover exhaust sealing ring A X copper 57/ 57/ tab washer cap nut 6 M intake valve 57/ (30) intake valve 57/ exhaust valve 57/ (3) exhaust valve 57/ washer 6 (3) washer et_bt.frm Page: 00 KAT 57

32 : (3) washer 57/ valve spring outer 57/ (33) valve spring 57/ outer (33) valve spring outer 57/ valve spring inner 57/ (3) valve spring 57/ inner (3) valve spring inner 57/ concave washer (35) concave washer 57/ shim 57/ valve collet cap,5 MM X (37) cap X,75 MM (37) cap X,0 MM (37) cap X,5 MM (37) cap X,5 MM (37) cap X,75 MM (37) cap X 3,0 MM (37) cap X 3,5 MM (37) cap 3,5 MM X o-ring screw plug sealing rubber stopper 6 rubber gasket I gasket II sealing cord cylinder head nut washer cylinder piston piston ring groove old version and new design piston ring groove old version () piston ring groove new design set of piston rings old version piston ring groove piston ring groove oil scraper ring groove tubular spring ring groove set of piston rings new design piston ring groove et_bt.frm Page: 003 KAT 57

33 : piston ring groove oil scraper ring groove tubular spring ring groove oil scraper ring groove 3 old version and new design tubular spring ring piston pin lock C 5 53 PCG cylinder head gasket cylinder base gasket 0, MM cylinder base gasket 0,5 MM cylinder base gasket,0 MM cylinder base gasket 0, MM cylinder base gasket 0,6 MM X X X X X et_bt.frm Page: 00 KAT 57

34 : cylinder head cylinder piston cylinder head valves housing and stud comprising: picture NR () cylinder head valves housing and stud comprising: picture NR () cylinder head out valves housing and stud comprising: picture NR. - 9 () cylinder head out valves housing and stud comprising: picture NR stud housing M X stud housing and valve cover housing camshaft housing camshaft CARRERA 69/3/3A 69/3 69/3A 69/3 69/3A et_bt.frm Page: 00 KAT 57

35 : lock housing tab washer 6 housing hexagon nut threaded bush spark plug straight pin 6 3H X threaded bush valve seat ring intake oversize valve seat ring exhaust oversize valve guide intake oversize valve guide exhaust oversize circlip valve guide intake guide ring $ 35,70 MM intake guide ring $ 35,75 MM intake guide ring $ 35,0 MM intake guide ring $ 35,5 MM intake guide ring $ 35,90 MM intake 69/3A 69/3A 69/3A 69/3A 69/3A circlip 6 valve guide exhaust stud M X stud M 6 X stud M 6 X stud M X stud M X stud M X 30 S new design stud M X valve cover intake valve cover exhaust sealing ring A X copper tab washer cap nut 6 M intake valve exhaust valve washer X (3) shim 69/3A (3) shim 69/3A valve spring intake exhaust outer 69/3 6 et_bt.frm Page: 00 KAT 57

36 : valve spring exhaust outer (33) valve spring intake outer valve spring intake exhaust inner valve spring exhaust inner (3) valve spring intake inner concave washer intake exhaust 69/3A 69/3A 69/3 69/3A 69/3A 69/ concave washer exhaust 69/3A (35) concave washer intake 69/3A valve collet cap,0 MM X (37) cap X,5 MM (37) cap X 3,0 MM (37) cap X 3,5 MM (37) cap X,5 MM (37) cap X,0 MM (37) cap X,5 MM (37) cap 3,0 MM X (37) cap X 3,5 MM (37) cap,5 MM X o-ring catch sealing rubber stopper 6 rubber gasket I gasket II sealing cord cylinder head nut washer cylinder piston 57 PCG cylinder head gasket cylinder base gasket X 0, MM cylinder base gasket X 0,5 MM cylinder base gasket,0 MM X et_bt.frm Page: 003 KAT 57

37 : camshaft camshaft alternative parts: camshaft gear wheel size camshaft gear wheel camshaft gear wheel camshaft gear wheel camshaft gear wheel + - gear wheel alternative parts: gear wheel size 0 aluminium gear wheel - aluminium gear wheel - aluminium gear wheel + aluminium gear wheel + aluminium X X et_bt.frm Page: 00 KAT 57

38 : tab washer hexagon-head bolt 3 M X hexagon-head bolt 3 M X 6 5 N straight pin 3 6 X cam follower (RCC) valve pushrod 65 GR steel PCG protective tube gasket rocker arm bridge rocker shaft long rocker shaft short rocker arm rocker arm long rocker arm short spring thrust washer 0,50 MM X (7) thrust washer X 0,0 MM (7) thrust washer 0,60 MM X N 0 6 circlip 6 X nut M X adjusting screw spring washer et_bt.frm Page: 00 KAT 57

39 : camshaft camshaft gear wheel size camshaft gear wheel camshaft gear wheel camshaft gear wheel camshaft gear wheel camshaft gear wheel size camshaft gear wheel camshaft gear wheel camshaft gear wheel S/S C/SC 600 S/S SC 600 S/S S/S SC 600 S/S SC 600 S/S SC 600 C 600 C 600 C 600 C et_bt.frm Page: 00 KAT 57

40 : camshaft gear wheel gear wheel size 0 aluminium gear wheel - aluminium gear wheel - aluminium gear wheel + aluminium gear wheel + aluminium tab washer 3 M X hexagon-head bolt 3 M X 6 5 N straight pin 3 6 X cam follower (RCC) valve pushrod 53 GR cylinder aluminium cylinder - FERRALvalid up to: M >> 36 not (D)(S) M >> 0 60 (D) (S) 600 C 600 S/S SC 600 SC 600SC (7) valve pushrod 65 GR cylinder grey cast iron cylinder - BIRALvalid from: M 36 >> not (D)(S) M 0 6 >> rocker arm bridge bearing bracket rocker shaft long (D) (S) spring washer A (0) washer, nut M rocker shaft long rocker shaft short rocker arm rocker arm long rocker arm short spring thrust washer spacer rocker shaft washer adjusting screw nut SW X 600 S/S90/C 600 SC 600 SC 600 SC et_bt.frm Page: 00 KAT 57

41 : N 00 5 hexagon-head bolt M 0 X spring washer A PCG protective tube gasket 6 et_bt.frm Page: 003 KAT 57

42 : driving mechanism valve control set of wheels, compl. valve control comprising: set A + D set B, C, E, F see illustrations /03/ set of wheels, compl. valve control comprising: set A + D set B, C, E, F see illustrations /03/ intermediate shaft timing gear () intermediate shaft timing gear filler rod wood CARRERA 57// 69/3/3A 57// 69/3/3A stopper circlip 0 X 5 N 0 73 woodruff key 5 X 6, set A comprising: picture 6, set D comprising: picture, 9 et_bt.frm Page: 00 KAT 57

43 : bevel pinion A only together picture pinion A only together picture bevel pinion D only together picture pinion D only together picture thrust washer gear wheel oil pump washer castle nut N 0 53 cotter pin 3 X bearing sleeve shim 0,05 MM X (6) shim X 0,0 MM (6) shim X 0,0 MM (6) shim 0,35 MM X bearing shell set o-ring bearing shell set stopper flange N spring 3 X 6, shim 0,05 MM X (3) shim X 0,0 MM (3) shim X 0,0 MM (3) shim 0,35 MM X tab washer hexagon nut 6 - see group /03/0 * et_bt.frm Page: 00 KAT 57

44 : valve control set B comprising: picture,, 3 cylinder and cylinder set B comprising: picture,, 3 cylinder and cylinder set E comprising: picture,, 3 cylinder 3 and cylinlder set E comprising: picture (), (), (3) cylinder 3 and cylinlder set C comprising: picture 5, 6 cylinder and cylinder set F comprising: picture (5), (6) cylinder 3 and cylinlder CARRERA 57// 69/3/3A 57// 69/3/3A et_bt.frm Page: 00 KAT 57

45 : vertical shaft long B cylinder and cylinder only together picture, 3 () vertical shaft long B cylinder and cylinder only together picture, 3 () vertical shaft long E cylinder 3 and cylinlder only together picture, 3 () vertical shaft long E cylinder 3 and cylinlder only together picture (), (3) bevel pinion B cylinder and cylinder only together picture, 3 () bevel pinion E cylinder 3 and cylinlder only together picture (), (3) 57// 69/3/3A 57// 69/3/3A pinion B cylinder and cylinder only together picture, (3) pinion E cylinder 3 and cylinlder only together picture (), () o-ring vertical shaft short C cylinder and cylinder only together picture 6 (5) vertical shaft short F cylinder 3 and cylinlder only together picture (6) bevel pinion C cylinder and cylinder only together picture 5 (6) bevel pinion F cylinder 3 and cylinlder only together picture (5) et_bt.frm Page: 00 KAT 57

46 : shim 0,05 MM X (7) shim X 0,0 MM (7) shim X 0,0 MM (7) shim 0,35 MM X flange 6 9 N spring bearing shell bearing shell tab washer X hexagon nut X o-ring protective tube short 57// (5) protective tube short 69/3/3A protective tube long 57// (6) protective tube long 69/3/3A stopper camshaft exhaust camshaft intake feather key camshaft intake exhaust cylinder and cylinder 57// (0) feather key A 6 X X 0 camshaft intake exhaust cylinder and cylinder feather key camshaft intake exhaust cylinder 3 and cylinlder (0) feather key A 6 X X6 camshaft intake exhaust cylinder 3 and cylinlder feather key camshaft intake exhaust cylinder and cylinder () feather key short camshaft intake exhaust cylinder and cylinder feather key camshaft intake exhaust cylinder 3 and cylinlder 69/3/3A 57// 69/3/3A 57// 69/3/3A 57// et_bt.frm Page: 003 KAT 57

47 : () feather key long camshaft intake exhaust cylinder 3 and cylinlder 69/3/3A stopper shim 0,05 MM X (3) shim X 0,0 MM (3) shim X 0,0 MM (3) shim 0,35 MM X bearing sleeve 57// () bearing sleeve 69/3/3A spacer filler rod camshaft exhaust (6) filler rod camshaft intake 57// bearing sleeve 57// (7) bearing sleeve 69/3/3A control cams intake exhaust () control cams exhaust () control cams intake driver stud 57// 69/3 69/3A 57//69/3A 57// (9) driver stud 69/3/3A driver 57// stud 57// (30) driver 69/3/3A stud 69/3/3A roll pin 3 X 57// (3) roll pin,5 X 6 69/3/3A adjusting screw valve lever 57// bracket bolt 57/ (33) valve lever valve lever spring spring washer B 6 57// (35) spring washer B 6 69/3/3A hexagon nut M 6 57// (36) hexagon nut M 6 69/3/3A bracket bracket et_bt.frm Page: 00 KAT 57

48 : flywheel weights camshaft intake CARRERA 57// flywheel weights tab washer 3 N hexagon nut M 0 X guide bush et_bt.frm Page: 00 KAT 57

49 : camshaft and flywheel weights intake cylinder + and cylinder 3 + CARRERA ABARTH REUTTER 69/3/3A camshaft intake flywheel weights guide bush filler piece feather key tab washer A grooved nut M X, driver stud roll pin sealing ring shaft sealing ring X 0 X o-ring washer X washer lock nut M 0 X deleted parts subsequent installat. see group /03/0 picture 9, 6, (6) and stud et_bt.frm Page: 00 KAT 57

50 : camshaft and flywheel weights intake cylinder + CARRERA REUTTER 69/3/3A camshaft intake flywheel weights guide bush filler piece tab washer A grooved nut M X, driver stud roll pin o-ring shaft sealing ring X 0 X o-ring washer X washer lock nut M 0 X deleted parts subsequent installat. see group /03/0 picture 9, 6, (6) and stud et_bt.frm Page: 00 KAT 57

51 : flywheel weights camshaft exhaust CARRERA 57// 69/3/3A flywheel weights 57/ 69/3/3A () flywheel weights 57/ guide bush 57/ 69/3/3A () guide bush 57/ hexagon-head bolt M X 70 (3) hexagon-head bolt M 0 X 70 (3) hexagon-head bolt M X hexagon nut M () hexagon nut M 0 () hexagon nut M 57/ 57/ 69/3/3A 57/ 57/ 69/3/3A feather key 69/3/3A feather key A 6 X X 0 deleted parts subsequent installat. see group /03/0 picture (0),(),(9),(30),(3) 69/3/3A et_bt.frm Page: 00 KAT 57

52 : engine lubrication oil cooler PCG oil cooler installation set sealing ring 3 N spring washer B 6 (3) spring washer A hexagon nut M 6 () hexagon nut piston relief valve spring relief valve spring relief valve 356 B/C sealing ring C X screw plug bleeder 356 B-T sealing ring 356 B-T sealing ring 356 B-T sealing ring 356 B-T6/C hexagon-head bolt M 6 X B-T bleeder M 6 00 >> M >> M >> 356 B-T S 600 S90 () bleeder 5 PCG lid et_bt.frm Page: 00 KAT 57

53 : sealing ring M 6 00 >> M >> M >> connecting hose bleeder air cleaner M 6 00 >> M >> M >> (7) PCG connecting hose bleeder air cleaner N 0 5 hose clamp M 6 00 >> M >> M >> 356 B-T6/C S 600 S B-T S 600 S B-T S 600 S90 () hose clamp cover plate connecting piece M 6 00 >> M >> M >> (9) cover plate out connecting piece spring washer B hexagon nut M oil level dipstick gasket oil filter gasket insert sealing ring filter A X CU - FRAM B-T S 600 S sealing ring filter A 6 X CU - HENGST support oil filter hexagon-head bolt M 6 X washer spring washer B hexagon nut M restraining strap hexagon-head bolt M X screw socket LL 6 M union nut 3 ALL sealing ring 3 LL screw socket LL 6 M hose hose screw socket sealing ring A X CU N sealing ring A 0 X 6 CU washer distributing piece intermediate piece banjo bolt et_bt.frm Page: 00 KAT 57

54 : sealing ring A X 0 ALU sender 356 B remote temperature sensor 356 B remote temperature sensor 6 V remote temperature sensor V oil pressure switch protection cap roller M >> M >> 5 90 M >> drive shaft M >> M >> 5 90 M >> oil pump gear M >> M >> 5 90 M >> lid M >> M >> 5 90 M >> N pin pinion M >> M >> 5 90 M >> thrust washer 0, MM (57) thrust washer 0,6 MM (57) thrust washer 0,5 MM sealing ring A 0 X CU S 600 S S 600 S S 600 S S 600 S S 600 S90 X X X pressure screw M >> M >> 5 90 M >> sealing ring washer gasket M >> M >> 5 90 M >> N spring washer B hexagon nut M 6 (6) hexagon-head bolt M 6 X M >> M >> M >> M 5 >> oil pump shaft I oil pump gear M >> M 5 9 >> M >> oil pump shaft II oil pump gear M >> M 5 9 >> M >> (66) oil pump shaft II oil pump gear M >> M >> M >> M 5 >> S 600 S S 600 S C 600 SC 600 C 600 SC S 600 S S 600 S C 600 SC 600 C 600 SC et_bt.frm Page: 003 KAT 57

55 : gasket M >> M 5 9 >> M >> gasket M >> M >> M >> M 5 >> lid M >> M 5 9 >> M >> (6) lid M >> M >> M >> M 5 >> pinion M >> M 5 9 >> M >> pressure screw M >> M 5 9 >> M >> locking wire S 600 S C 600 SC 600 C 600 SC S 600 S C 600 SC 600 C 600 SC S 600 S S 600 S90 et_bt.frm Page: 00 KAT 57

56 : oil pump oil pump gasket spring washer B hexagon-head bolt M 6 X sealing ring A 6,5 X cap nut M 6 CARRERA 57// et_bt.frm Page: 00 KAT 57

57 : oil pump oil pump gasket spring washer B hexagon-head bolt M 6 X sealing ring A 6 X cap nut M 6 CARRERA 69/3/3A et_bt.frm Page: 00 KAT 57

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