Stäubli Robotics machining solutions allow you to carry out operations as diverse as:
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- Claribel Golden
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1 Robotic machining
2 Robotics for machining operations For all types of materials Stäubli Robotics machining solutions allow you to carry out operations as diverse as: Stäubli Robotics offers robots with: Unrivaled rigidity Increased precision An enclosed structure for use in hostile environments (spraying, lubrication, dust) Modeling, sculpture Chamfering, contouring Milling Surfacing Aluminum Stone Wood Steel Foam Plastic Carbon and composite Resin Glass Trimming Deburring, edge breaking Weld bead machining Drilling, tapping
3 A range of machining robots designed to meet the expectations of many sectors of activity Features adapted to machining Possibility of machining all sides of a part Easy to use Programming mode suitable for machining trades Lower investment compared to traditional solutions Flexible equipment The advantages and added values of Stäubli robot arms: Optimum work area, Rigidity and trajectory precision stable over time, Compatibility with all types of environments. Automobile Aerospace/aeronautics Prototyping Stäubli reduction gears (Patented) A reduction gear designed and manufactured by Stäubli that combines high precision, rigidity, speed, reliability and reduced maintenance. Enclosed and pressurizable structure Protection of motors and cables integrated into the robot arm for operations in hostile environments (dust, chips, oils, lubricant, etc.). Vertical cable outlet Electrical and pneumatic Energy Plastics Steel industry (optional) Optimum protection of supply circuits at the foot of the robot connections As close as possible to the tool mounting flange for easy integration Glass/crystal industry Aquatics Stone industry Wood industry Large working envelope Slim foot for a small footprint and optimum use of the work area. Various attachment methods Floor, wall, ceiling
4 A complete range of High Speed Machining (HSM) robots HSM electric spindle range Absolute calibration Pressurized enclosed structure Compatible with a wide range of machining spindles Reach up to 2600 mm Increased volume of chips Reduced machining time Heat dissipation with the chip Reduced heating of the part More precise dimensions In partnership with the electric spindle manufacturer ROBOT COMPAT- IBILITY TX 90 hsm/tx 90 L hsm RX 160 hsm/rx 160 L hsm RX 170 hsm TX 200 hsm/tx 200 L hsm Spindles MODEL TX90 hsm TX90L hsm RX160 hsm RX160L hsm TX200 hsm TX200L hsm RX170 hsm Maximum load (kg) Reach (mm) Number of degrees of freedom Repeatability (ISO 9283) (mm) Attachment methods Protection class (*wrist) ±0.03 ±0.035 ±0.05 ±0.05 ±0.06 ±0.1 ±0.04 Floor/Wall/Ceiling Floor/Ceiling Floor IP65 (*67) IP65 (*67) IP65 (*67) IP65 (*67) IP65 (*67) IP65 (*67) IP65(*67) Rotation speed (rpm) Power - torque in S1 condition HSD MT 1073 Attachment Collet Ø 16 max. Cooling Lubrication Automatic tool changer Cutting lubrication SYCOTEC 4061 DC-T PRECISE SD 5084 FISCHER MFM 1224/42 HSD ES 929 FISCHER MFW 1406 FISCHER MFW to to to to to to to kw/1.6 Nm 2.8 kw/1.3 Nm 8 kw/5 Nm 8 kw/5 Nm 15 kw/10 Nm 15 kw/23.1 Nm 42 kw/67 Nm Collet Ø 6 max. HSK E32 HSK A/C 40 HSK-E50 HSK-F63 HSK E50 HSK-F63 HSK-A63 Air Liquid Liquid Liquid Air Liquid Liquid Grease Grease Grease Air/Oil Grease Grease Air/Oil No Yes Yes No Yes Yes Yes Micro external lubrication High pressure tool center
5 Configurations based on your requirements A test center to validate the feasibility of your projects Various attachment methods A dedicated Client Test team, for customized assistance Stäubli offers to conduct real tests to ensure that your project kicks off on a sound basis: Two back-to-back spindles Taking into account the 3D environment Defining the right robot Ensuring accessibility to adjacent robotics equipment Additional axis management Validating the cycle time Committing on results Our mission is also to help you select adjacent robotics equipment (external axis, gripping, tools, vision, software, etc.). Rotary external axis management Attachment on linear axis Attachment on tilting linear axis The test center is equipped with robotic machining cells integrating a CAD/CAM tool, electric spindle management interface, machining table, rotary table and automatic tool changer. Additional functions Carried Part (option) X, y, z tool compliance Automatic tool changing Integrated management of trajectory settings related to carried part machining. Deburring of irregular parts under a constant force Increased productivity and flexibility thanks to programmable tool changing in the machine range.
6 CAD/CAM interfacing Stäubli Robotics offers various control systems for robotic machining. Creation/recovery of CAD files Generation of trajectories and definition of the machining strategy Machining robot control CAD/CAM software suppliers Stäubli software VAL hsm Man-machine interface with management of electric spindle settings Post-processing to convert trajectories into Stäubli programming language Electric spindle control Integrated functions: start, stop, end of cycle, home Safety and operating mode Execution of machining trajectories using a 3D file Management of cutting settings Processes files such as: Parasolid Step Iges ACIS STL Dwg Dxf etc. Multi-axis digital controllers Transmits position changes in ISO language to the unival drive during programming by teaching or using CAD/CAM software Robot control with multi-axis digital controller (CNC) CNC language conservation Simplified use of the 6-axis robot Integration similar to a traditional machine No robotics language training needed Quick to install and get to grips with
7 International: priority to proximity Stäubli Units Partners For more information, please visit our website: D Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries - April 2015 Subject to change without notice - Photos: Semaphore/M. Bucher -
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