Spare Parts 72 kv to 500 kv PM Style Dead Tank Circuit Breaker
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1 Spare Parts 72 kv to 500 kv PM Style Dead Tank Circuit Breaker
2 ABB, the leader in high voltage circuit breakers, parts, and life cycle support services A global service organization with local, 24/7 support As a globally operating technology corporation and a manufacturer of products and systems, we complement these offerings with a comprehensive spectrum of round-the-clock support service capabilities. Every high voltage product needs support. From energization to decommissioning, ABB has the parts to keep a circuit breaker operating with maximum reliability. High Voltage Parts Whether it s scheduled maintenance or emergency situations, OEM parts are ultimately the most economical choice, and effectively protects the operational reliability of your fleet. Our approach to product support is to offer services that improve the reliability and extend the operating life of a customer s high voltage switchgear, while reducing operation and maintenance costs at each life cycle phase. We offer a complete portfolio of high voltage services to maximize your asset value. By combining our high level of quality service and industry expertise, we provide our customers with options for every situation encountered. The high voltage service market is expanding and changing. To meet the challenges of the changing high voltage service market we continue to develop our portfolio, increase customer intimacy, and improve our operations. Advantages of ABB s OEM parts OEM parts ensure form, fit, and function Original Manufacturer tested Every kit ABB builds is individually tailored to the shop order and breaker serial number for precise fit and application Over $20 million of parts on stock In-house expertise to remanufacture and life extend current production and legacy high voltage breakers, GIS, and components Over 60 marketing, engineering, project management, production, and field service engineers available to respond to customer needs Over 1,000,000 design records on-site in print and microfilm Expertise to develop strategic and critical parts programs with customers Ability to support US as well as global customers Same day shipping on many parts 2 PM Parts Catalog High Voltage Service
3 ABB s Comprehensive Parts Programs Item Page Introduction to Service & OEM Parts 2 ABB s comprehensive parts programs 3 72 PM / PMI PM / PMI PMR / PMRI PMI PMG PM PMI PM 12 Recommended maintenance schedule 13 Life cycle support services 13 Notes 14 Contact Us 16 What are your needs? Extend the breaker s operating life, maintain or restore reliability, or rescue the mechanical & electrical integrity of equipment after emergency events - ABB has a spare parts program for every phase of a circuit breaker s life cycle. Routine Maintenance Parts Critical Parts Strategic Parts ABB offers maintenance kits that provide all the parts and materials that may be required for time and condition-based maintenance routines. These packaged kits include o-rings, seals, desiccant and other parts that may require replacing during maintenance and inspection. Critical spares are recommended stock parts for emergency situations. Critical spare parts are fully factory tested and can be used immediately for replacement of failed components. Keeping critical parts on stock mitigates outage losses. Strategic spare parts are needed for maintaining long-term reliability. Based on the equipment spectrum in your substation, ABB will make recommendations for an optimal combination of specific parts packages emphasizing cost-saving stock levels for your fleet. Overhaul/Rebuild Parts Recovery Maintenance Parts Ready-To-Go Components Maximize your asset value by life extending your circuit breakers with an overhaul. Integrating overhaul maintenance with upgrading / retrofitting the internal components to current production standards will increase plant/system reliability. Uprating to a higher capacity may also be done simultaneously with a circuit breaker rebuild/overhaul. Recovery maintenance parts restore your equipment to original or better than original operating condition after it has experienced problems from failures, extended maintenance, or missed maintenance cycles. High Voltage Service has the expertise to review your system-specific requirements and custom engineer a recovery maintenance program. Save critical time and money with Ready-To-Go components. These may be included in a spare, strategic, or critical parts program. The parts are delivered complete and ready to install, components include: mechanisms, replacement/rebuilt interrupters, spare poles, and replacement bushings High Voltage Service PM Parts Catalog
4 72 PM / PMI Interrupter Assembly 1 1 Spare Interrupter Assembly Right Bellcrank - Aeroquip Fittings 526D Spare Interrupter Assembly Center Bellcrank - Aeroquip Fittings 526D Spare Interrupter Assembly Left Bellcrank - Aeroquip Fittings 526D Spare Interrupter Assembly Right Bellcrank - Malmquist Valve 526D Spare Interrupter Assembly Center Bellcrank - Malmquist Valve 526D Spare Interrupter Assembly Left Bellcrank - Malmquist Valve 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Interrupter Rebuild Kit KA Control Cabinet Anti Condensation Heater 120 V 495B Anti Condensation Heater 208 V 495B Anti Condensation Heater 240 V 495B Anti Condensation Heater 120 V 495B Anti Condensation Heater 240 V 495B Anti Condensation Heater 208 V 495B SF 6 Gas Density Mini Monitor 894B SF 6 Gas Density Monitor 894B SF 6 Gas Pressure Gauge 458A /7 Isolation & Sample Valve 962A Seal and Desiccant 20 Seal & Desiccant Kit KA Shaft Seal Assembly 168B Flange Treatment Grease FS1292 (5.3 oz) 621A Desiccant Bag 109A PM - FSA-2 - AHMA-1 - HMB 1.4 / 1/5 72 PMI - HMB HMBs 1.2 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. 4 PM Parts Catalog High Voltage Service
5 72 PM / PMI Bushing Assemblies Bushing Assembly Front 48 Creep, 2kA Al Rod (218D43101) 218C Bushing Assembly Rear 48 Creep, 2kA Al Rod (218D43201) 218C Bushing Assembly Front 48 Creep, 3kA Cu Rod (218D43102) 218C Bushing Assembly Rear 48 Creep, 3kA Cu Rod (218D43202) 218C Bushing Assembly Front 48 Creep, 2kA.N/P Al Rod (218D43103) 218C Bushing Assembly Rear 48 Creep, 2kA.N/P Al Rod (218D43203) 218C Bushing Assembly Front 48 Creep, 3kA.N/P Cu Rod (218D43104) 218C Bushing Assembly Rear 48 Creep, 3kA.N/P Cu Rod (218D43204) 218C Bushing Assembly Front 48 Creep, 2k Al Rod (218D63001) 218C Bushing Assembly Rear 48 Creep, 2k Al Rod (218D63101) 218C Bushing Assembly Front 48 Creep, 3k Cu Rod (218D58401) 218C Bushing Assembly Rear 48 Creep, 3k Cu Rod (218D58501) 218C Bushing Assembly Front 48 Creep, 3k Cu Rod (218D89204) 218C Bushing Assembly Rear 48 Creep, 3k Cu Rod (218D89304) 218C Bushing Assembly Front 66 Creep, 2kA Al Rod (218D44701) 218C Bushing Assembly Rear 66 Creep, 2kA Al Rod (218D44801) 218C Bushing Assembly Front 66 Creep, 3kA Cu Rod (218D44702) 218C Bushing Assembly Rear 66 Creep, 3kA Cu Rod (218D44802) 218C Bushing Assembly Front 72 Creep, 2kA Al Rod (218D44703) 218C Bushing Assembly Rear 72 Creep, 2kA Al Rod (218D44803) 218C Bushing Assembly Front 72 Creep, 3kA Cu Rod (218D44704) 218C Bushing Assembly Rear 72 Creep, 3kA Cu Rod (218D44804) 218C Bushing Assembly Front 79 Creep, 2kA Al Rod (218D44707) 218C Bushing Assembly Rear 79 Creep, 2kA Al Rod (218D44807) 218C Bushing Assembly Front 72 Creep, 2kA Al Rod (218D71601) 218C Bushing Assembly Rear 72 Creep, 2kA Al Rod (218D71701) 218C Bushing Assembly Front 72 Creep, 3kA Cu Rod (218D72901) 218C Bushing Assembly Rear 72 Creep, 3kA Cu Rod (218D73001) 218C Bushing Assembly Front 72 Creep, 2kA Al Rod (218D74001) 218C Bushing Assembly Rear 72 Creep, 2kA Al Rod (218D74101) 218C High Voltage Service PM Parts Catalog
6 145 PM / PMI 40 ka and 50 / 63 ka Interrupter Assembly 1 Spare Interrupter Assembly 40kA Right Bellcrank 526D Spare Interrupter Assembly 40kA Center Bellcrank 526D Spare Interrupter Assembly 40kA Left Bellcrank 526D Spare Interrupter Assembly 40kA Right Bellcrank -31 degrees 526D Spare Interrupter Assembly 40kA Center Bellcrank -31 degrees 526D Spare Interrupter Assembly 40kA Left Bellcrank -31 degrees 526D Spare Interrupter Assembly 50/63kA Right Bellcrank 526D Spare Interrupter Assembly 50/63kA Center Bellcrank 526D Spare Interrupter Assembly 50/63kA Left Bellcrank 526D Spare Interrupter Assembly 50/63kA Right Bellcrank -31 degrees 526D Spare Interrupter Assembly 50/63kA Center Bellcrank degrees 526D Spare Interrupter Assembly 50/63kA Left Bellcrank -31 degrees 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Control Cabinet 15 Operation Counter (for PM only) 313A Anti Condensation Heater 120V 495B Anti Condensation Heater 208V 495B Anti Condensation Heater 240V 495B SF 6 Gas Density Mini Monitor 894B SF 6 Gas Density Monitor 894B SF 6 Gas Pressure Gauge 458A SF6 Gas Pressure Gauge O-Rings 674A /7 Isolation & Sample Valve 962A Seals O-Ring, Shaft Seal Assembly AG434301P O-Ring, Tank Center, Inner 674A O-Ring, Tank Center, Outer 674A Bearing 168B Intermediate Flange 674A Female Malmquist Fitting 962A O-rings for Female Malmquist to Tank 674A O-ring for Male to Female Malmquist 674A Seals & Desiccant Kit KA Bushing Assemblies /10 Bushing Assy. 98 Porcelain (218D46504) 218B /10 Bushing Assy. 95 Composite (218D61202) 218B /10 Bushing Assy. 118 Porcelain (218D46505) 218B /10 Bushing Assy. 118 Composite (218D61201) 218B PMI - HMBs PM 40 ka - FSA-2 145PM 63 ka - AHMA-1 Contact ABB for more information on mechanism parts, upgrades, retrofits, - HMB AHMA-1 - HMB-1.4/1.5 replacements, or spare units. - HMB-1.4/1.5 - HMB PM Parts Catalog High Voltage Service
7 242 PMR / PMRI Interrupter Assembly 1 Spare Interrupter Assembly Left Bellcrank -31 degrees 526D Spare Interrupter Assembly Center Bellcrank -31 degrees 526D Spare Interrupter Assembly Right Bellcrank -31 degrees 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Interrupter Rebuild Kit KA Control Cabinet Anti Condensation Heater 120 V 495B Anti Condensation Heater 208 V 495B Anti Condensation Heater 240 V 495B SF 6 Gas Density Mini Monitor 894B SF 6 Gas Density Monitor 894B SF 6 Gas Pressure Gauge 458A SF 6 Gas Density Gauge 458B /7 Isolation & Sample Valve 962A O-Rings & Seals 15 Seal Kit & Desiccant Kit KA Flange Treatment Grease FS1292 (5.3 oz) 621A Desiccant & Rupture Disc Desiccant Bag 109A Rupture Disc 366C Bushing Assemblies / / / /10 Bushing Assy. and Shipping Porcelain Gray 170 Creep (218D61701) Bushing Assy. and Shipping Composite Gray 205 Creep (218D66001) Bushing Assy. and Shipping Porcelain Gray 243 Creep (218D70501) Bushing Assy. and Shipping Composite Gray 307 Creep (218D92001) 218B B B B PMR - HMB PMRI - HMB HMBs-2.0 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. High Voltage Service PM Parts Catalog
8 242 PMI Interrupter Assembly 1 Spare Interrupter Assembly Left Bellcrank 526D Spare Interrupter Assembly Center Bellcrank 526D Spare Interrupter Assembly Right Bellcrank 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Interrupter Rebuild Kit SP Milka KA Interrupter Conversion Kit SP to SP Milka KA Control Cabinet Anti Condensation Heater 120 V 495B Anti Condensation Heater 240 V 495B Anti Condensation Heater 240 V 495B Gas Density Monitor 894B Gas Pressure Gauge 458A Auxiliary Switch Drive Cable 124B Vacuum Fill Valve 962A /7 Isolation & Sample Valve 962A O-Rings & Seals 16 Seal & Desiccant Kit KA O-Ring, Tank Center AG434301P Flange Treatment Grease FS1292 (5.3 oz) 621A Desiccant & Rupture Disc Desiccant Bag 109A Rupture Disc 366C08201 Bushing Assemblies Bushing Assy. Kit Porcelain 5000A 80kA 170 Creep (218D90601) KA Bushing Assy. Kit Porcelain 4000A 80kA 170 Creep (218D78801) KA Bushing Assy. Kit Porcelain 5000A 63kA 170 Creep (218D60202) KA Bushing Assy. Kit Porcelain 4000A 63kA 170 Creep (218D60201) KA Bushing Assy. Kit Composite 3000A 63kA 205 Creep (218D66101) KA Bushing Assy. Kit Composite 4000A 63kA 205 Creep (218D66102) KA Bushing Assy. Kit Composite 3000A 80kA 205 Creep (218D75501) KA Bushing Assy. Kit Composite 4000A 80kA 205 Creep (218D75502) KA PMI - AHMA-4 - HMB-4.2 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. 8 PM Parts Catalog High Voltage Service
9 242 PMG Interrupter Assembly 1 Spare Interrupter Assembly Left Bellcrank 526D Spare Interrupter Assembly Center Bellcrank 526D Spare Interrupter Assembly Right Bellcrank 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Interrupter Rebuild Kit SP Milka KA Interrupter Conversion Kit SP to SP Milka KA Control Cabinet Anti Condensation Heater 120 V 495B Anti Condensation Heater 240 V 495B Anti Condensation Heater 240 V 495B Gas Density Monitor 894B Gas Pressure Gauge 458A Auxiliary Switch Drive Cable 124B Vacuum Fill Valve 962A /7 Isolation & Sample Valve 962A O-Rings & Seals 16 Seal & Desiccant Kit KA O-Ring, Tank Center AG434301P Flange Treatment Grease FS1292 (5.3 oz) 621A Desiccant & Rupture Disc Desiccant Bag 109A Rupture Disc 366C08201 Bushings Assemblies Bushing Assy. Kit Porcelain 5000A 80kA 170 Creep (218D90601) KA Bushing Assy. Kit Porcelain 4000A 80kA 170 Creep (218D78801) KA Bushing Assy. Kit Porcelain 5000A 63kA 170 Creep (218D60202) KA Bushing Assy. Kit Porcelain 4000A 63kA 170 Creep (218D60201) KA Bushing Assy. Kit Composite 3000A 63kA 205 Creep (218D66101) KA Bushing Assy. Kit Composite 4000A 63kA 205 Creep (218D66102) KA Bushing Assy. Kit Composite 3000A 80kA 205 Creep (218D75501) KA Bushing Assy. Kit Composite 4000A 80kA 205 Creep (218D75502) KA PMG - AHMA-11 - HMB-8.7 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. High Voltage Service PM Parts Catalog
10 362 PM Interrupter Assembly 1 Spare Interrupter Assembly 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Rebuild Interrupter Kit NO Closing Resistor KA Rebuild Interrupter Kit w/350ω Closing Resistor KA Rebuild Interrupter Kit w/450ω Closing Resistor KA Rebuild Interrupter Kit w/600ω Closing Resistor KA Rebuild Interrupter Kit w/resistor (NO DISKS) KA Control Cabinet Pole Cabinet Heater 115/230 V 495A Control Cabinet Heater 120 V 495B Control Cabinet Heater 208 V 495B Control Cabinet Heater 240 V 495B SF 6 Gas Density Monitor - Pole Mounted 458C SF 6 Gas Density Monitor - Cabinet Mounted 894B SF 6 Gas Pressure Gauge 458A Vacuum Fill Valve 962A /7 Isolation & Sample Valve 962A O-Rings & Seals 18 Seal & Dessicant Kit w/ Porcelain Bushings KA Seal & Dessicant Kit w/ Composite Bushings KA O-Ring, Tank Center, Inner 674A O-Ring, Tank Center, Outer 674A O-Ring, Tank Center (Two Piece Tank Only) AG434301P O-Ring, Rupture Disk AG434301P73 3 Desiccant & Rupture Disc Assembly Desiccant Bag 109A Rupture Disc 366C Flange Treatment Grease FS1292 (5.3 oz) 621A Bushing Assemblies 28 Bushing Assembly, Composite Gray (2000/3000 A) 218D Bushing Assembly, Composite Gray (4000 A) 218D Bushing Assembly, Composite Gray (2000/3000 A) 218D PM - AMMA-8 - AHMA-11 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. 10 PM Parts Catalog High Voltage Service
11 362 PMI Interrupter Assembly 1 Spare Interrupter Assembly 539D Rebuilt Interrupter Assembly 539D19302R 3 3 Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Rebuild Interrupter Kit KA Control Cabinet Control Cabinet Heater 120 V 495B Control Cabinet Heater 208 V 495B Control Cabinet Heater 240 V 495B SF 6 Gas Density MiniMonitor 894B SF 6 Gas Density MiniMonitor 894B SF 6 Gas Density MiniMonitor 894B SF 6 Gas Density Monitor - Pole Mounted 458C SF 6 Gas Density Monitor - Cabinet Mounted 894B SF 6 Gas Pressure Gauge 458A Vacuum Fill Valve 962A Auxiliary Switch Drive Cable 124B Isolation & Sample Valve 962A /7 Isolation & Sample Valve 962A O-Rings & Seals 19 Seal & Dessicant Kit w/ Porcelain Bushings KA Seal & Dessicant Kit w/ Composite Bushings KA O-Ring, Tank Center (Two Piece Tank Only) AG434301P O-Ring, Malmquist fitting to tank 674A Desiccant & Rupture Disc Assembly Desiccant Bag 109A Rupture Disc 366C Bushing Assemblies 25 Bushing Assembly, Porcelain Gray 231 (2000/3000 A) 218D Bushing Assembly, Porcelain Gray 231 (4000 A) 218D Bushing Assembly, Composite Gray 372 (2000/3000 A) 218D Bushing Assembly, Composite Gray 372 (4000 A) 218D Bushing Assembly, Composite Gray 372 (2000/3000 A) 218D PMI - AHMA-8 - HMB-8.3 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. High Voltage Service PM Parts Catalog
12 550 PM Interrupter Assembly 1 Spare Interrupter Assembly 2-Break, W/Resistor Switch 526D Contact Grease Alvania # 2 (¼ Pint) 560A Loctite # 242 (10 cc) Interrupter Rebuild Kit for without the resistor switch KA Interrupter Rebuild Kit with the resistor switch KA Control Cabinet Pole Cabinet Heater 115/230 V 495A Control Cabinet Heater 120 V 495B Control Cabinet Heater 208 V 495B Control Cabinet Heater 240 V 495B SF 6 Gas Density Monitor on Pole Unit 894B SF 6 Gas Density Monitor Cabinet-Mounted 894B Gas Pressure Gauge on Pole Unit 458B Gas Pressure Gauge Cabinet-Mounted 458A /7 Isolation & Sample Valve 962A O-Rings & Seals 15 Seal & Dessicant Kit w/porcelain Bushings KA Seal & Dessicant Kit w/cylindrical Composite Bushings KA Seal & Dessicant Kit w/tapered Composite Bushings KA Desiccant & Rupture Disc Assembly Desiccant Bag 109A Rupture Disc 366C Bushing Assemblies Bush Assy, Gray Porcelain 453 (2000/3000 A) 218B Bush. Assy., Gray Composite 412 (2000/3000/4000 A) 218B PM - AHMA-8 - HMB HMB-8.3 Contact ABB for more information on mechanism parts, upgrades, retrofits, replacements, or spare units. 12 PM Parts Catalog High Voltage Service
13 Recommended PM Circuit Breaker Maintenance Schedule Time-based maintenance Maintenance Action Monthly Annual Five-Year Ten-Year Check SF 6 gas pressure V Record number of operations V Check pump motor starts and/or mechanism operations V Density monitor setting V V V SF 6 gas moisture V V V Leak Test V V V Test heaters V V V Mechanism oil level (hydraulic) V V V Check contact resistance V V Check timing V V Inspect nozzles I Replace O-rings and nozzles, as needed I Replace contacts, as needed I Replace ay worn parts, as needed I V = Visual inspection, I = Internal inspection Use-based maintenance Typical guidelines for number of operations on 3000A/40kA breaker before inspecting interrupter Switching Current (ka) Recommended Operations Up to Life cycle Support Services Spare parts Full line of current and legacy products Installation and commissioning Including on-site testing using certified staff Maintenance and overhaul Asset updates Repair On-site or factory repair Support and remote service 24/7 hotline support, remote monitoring Training and certification Classroom, on-site Environmental Services Complete SF 6 Gas Management services Diagnostics On-site testing, On-line monitoring Life Extensions Extension of assets with overhauls and replacement modules Retrofit and Refurbishment Upgrade of components with new technology Fleet Assessment Equipment condition assessment and maintenance prioritization Engineering and Consulting Specialty designs, unique applications, technical advice High Voltage Service PM Parts Catalog
14 Notes 14 PM Parts Catalog High Voltage Service
15 High Voltage Service PM Parts Catalog
16 Contact us ABB Inc. High Voltage Service 100 Distribution Circle Mount Pleasant, PA 15666, USA Phone: +1 (724) Fax: +1 (724) Note: The information contained in this document is for general information purposes only. While ABB strives to keep the information up to date and correct, it makes no representations or warranties of any kind, express or implied, about the completeness, accuracy, reliability, suitability or availability with respect to the information, products, services, or related graphics contained in the document for any purpose. Any reliance placed on such information is therefore strictly at your own risk. ABB reserves the right to discontinue any product or service at any time. Copyright 2013 ABB. All rights reserved. Document Number 2GNM / July 2013
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