Bosch: The Filter Specialists

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1 Bosch: The Filter Specialists Big products for a big job Maximum quality for the highest requirements availability and reliability are especially crucial for commercial vehicles. Full range for passenger cars With around 1700 different filter types, Bosch provides broad coverage for the most common vehicles and is constantly introducing new developments to expand its filter range. AA/XXX XXX XXX / 2009XX XX Diagnostics and spare parts for commercial vehicles Complete system expertise for workshops and aftermarket suppliers, for passenger cars and commercial vehicles: Only Bosch, the leading original equipment brand, can offer you this. Overview of all information The brochures below contain all you need to know about spare parts and diagnostics for commercial vehicles, and full details of the Bosch filter range. Request your copies now. Best.-Nr. F026P00016 Best.-Nr For more information, see: Where to find original Bosch quality: Trusted by Professionals: Commercial Vehicle Filters from Bosch

2 Quality that your Customers can Rely on, Day in and Day out Every commercial vehicle features complex technological systems in which filters play an important role. They make a major contribution to the performance and economy, reliability and service life of the entire vehicle. As a system supplier for complete vehicle management, Bosch has extensive expertise in all areas of filters. Bosch develops not only individual parts, but entire systems and therefore knows exactly which filters are best suited to which engine. Germany s strictest testers have decided People who are on the road every day as professional drivers know what s important. Nobody else examines things so closely, tests for so long or has such high demands. It is no coincidence, therefore, that the professionals on Germany s roads chose Bosch filters as the top brand in 2007, 2008 and Each and every Bosch filter for your spare parts business features the very latest technology. Regardless of which filters you need for your customers, you can rely on strong performance for strong types. System expertise can be planned: Research, development and production under one roof No other manufacturer can match Bosch s comprehensive system expertise. For example, Bosch develops state-of-the-art diesel injection systems and therefore knows exactly which filters are best suited to which engine and injection system. This ensures that the filters work in perfect harmony with all vehicle components. For aftermarket suppliers and workshops, this also means that there are no roundabout routes when ordering all filters and spare parts come from the same place. Changing filters? Think Bosch The professionals choice: Bosch filters Bosch replacement filters are available for all major commercial vehicle manufacturers, including: Mercedes-Benz. Volvo Eicher. Scania. Fendt Finding instead of searching The extensive Bosch filter catalog for commercial vehicles contains filters for all common vehicle models and engines. The pictograms for the individual filter types (fuel filters, air filters, oil filters, cabin filters) and the combined order number system makes it easy to find the filter you need quickly and reliably. Bosch replacement filters in original equipment quality All Bosch filters meet the same requirements as manufacturers place on original equipment filters. This makes them an ideal solution for all commercial vehicles as filters are wearing components and need to be replaced regularly. Massey-Ferguson. DAF Neoplan. John Deere Iveco. New Holland Freightliner. Leyland MAN. Magirus-Deutz

3 Commercial Vehicle Filters: The Full Range from a Single Source The right filter for every vehicle with commercial vehicles, there is no room for compromise. This is why Bosch supplies the full range from a single source, for all common commercial vehicle and engine types. Fuel filters ff Reliable engine protection and long service life due to high-quality filter media with high levels of dirt separation and a large filter area ff High resistance to pressure and temperature fluctuations ff Excellent filter performance even with severely contaminated fuels and for fuels with a high water content Special filters ff Coolant filters optimum protec- tion for the cooling system, e.g. against dirt, rust particles and corrosion ff Dessicant box full braking force at all times thanks to reliable ventilation and dehumidification of the braking system ff Crankcase oil filters effective engine protection thanks to optimized filtration and collection of aerosols DENOX filters ff Environmentally friendly DENOXTRONIC efficiently cuts emissions ff Tailored DENOX filters and the DENOXTRONIC system Oil filters ff Effective filtration ff Long service life thanks to specially impregnated, tear-resistant filter media ff Environmentally friendly disposal of metal-free filter elements ff Maximum reliability, even with continuous use ff Complete range of hydraulic oil filters and oil separation filters Air filters ff Maximum sealing effect due to exact fit ff High-quality microfiber paper air permeability and dirt separation are optimally balanced to achieve maximum engine performance Cabin filters ff For a clean and healthy workplace reliable filtration of pollen, dirt particles and harmful substances ff Improved concentration due to en- hanced cabin air quality ff Increased comfort thanks to fresh air, even when driving in tunnels or in heavy traffic ff Also available as active carbon cabin filters with additional protection against gases harmful to health such as ozone and nitrogen oxides

4 Bosch Fuel Filters: A Perfect Fit Bosch Oil Filters: Sustainable Reliability Bosch s outstanding system expertise is your guarantee of finding exactly the right filter for every fuel system. This promise applies to almost all common vehicles and engine types: the extensive Bosch range covers around 95 % of the market. Our product range is also being constantly expanded. Bosch oil filters meet original equipment quality standards. This means that the filter material, sealing rubber, connections and all other components are designed to deliver reliable performance at all times. Bosch supplies primary flow, secondary flow and combined primary/ secondary flow filters the right solution for every engine type. A key advantage for workshops and aftermarket suppliers is the market coverage of around 95 % of all commercial vehicles and the constant expansion of our range. Complete range Bosch supplies high-performance fuel filters for all engine types. The range includes preliminary filters that are installed in front of the fuel pump to ensure that this is protected, main filters, which are located in front of the injection system, and, particularly economical for a large number of models, special filter inserts that do not require the entire filter box to be replaced. Clear advantages of Bosch filters ff Easy installation, quick replacement ff Quality in line with original equipment guidelines ff Pressure stability even at very high injection pressures ff Efficient water separation prevents corrosion and engine damage ff Long service life due to large filter surface ff Lower resistance to flow Important tip when using biodiesel biodiesel places a considerably higher burden on the diesel filter than normal fuel. On vehicles that are not designed specifically for higher biodiesel proportions, the filter should be replaced more often than originally recommended by the manufacturer. Water as the enemy Water in the fuel can damage parts such as the injection pump as the water does not completely evaporate. This can result in very expensive repairs and highlights the importance of effective Bosch filters. They reliably filter out the water, which is then collected in a special storage compartment in the filter and discharged. What s more, when professionals replace components in modern injection systems, they also replace the filter a worthwhile investment to make sure that the new parts are supplied with clean fuel from day one Good lubrication ensures a good trip Bosch oil filters perform the vital task of removing impurities such as dust, metal particles and combustion residue from the oil. This prevents: ff Clumping of the lubricating oil, resulting in inad- equate lubrication ff Increased abrasion of engine components ff Premature aging of the engine oil ff Deterioration in lubrication quality Bosch oil filters and more The extensive Bosch oil filter range also includes hydraulic oil filters and oil separation filters, all naturally compatible with the entire system and in tried-and-tested Bosch quality How secondary flow oil filtration works Secondary flow oil filtration cleans 5 % to 10 % of the total flow of oil, and removes: ff around 1 % of the soot particles it contains ff more than 50 % of agglomerates ff 100 % of impurities >10 μm 1 Hose connection 2 Fuel outlet 3 Hose connection 4 Preheating valve 5 Hose connection 6 Fuel inlet 7 Double flaring 8 Filter cover of anodised steel plate 9 Supporting tube 10 Filter medium 11 Pressure-resistant filter housing of galvanized steel 12 Water accumulation chamber 13 Water drain screw 14 Drain tube Bosch supplies replacement filters for various oil filter types. The clever system allows you to change just the filter insert while still guaranteeing the sealing effect of the filter. This saves money and protects the environment. 14

5 Bosch Air Filters: Clean performance, clean combustion Bosch Cabin Filters: Pure Pleasure for Professional Drivers Engines love pure air, but on the roads it simply isn t available. Fine dust and other impurities are present in the intake air, sometimes in high concentrations. This means that it is vital to have reliable and highperformance air filters, such as those from the extensive Bosch air filter range. We are confident that you will find what you need we cover around 95 % of all vehicles and engine types. All in original equipment quality. Bosch cabin filters reliably protect drivers and passengers from pollen, dust, soot and other harmful substances that would otherwise enter into the cabin unchecked. Many Bosch cabin filters are also available as active carbon filters and thus provide additional protection against gases harmful to health, such as ozone, benzol and toluene. Rely on a market with high growth rates. Taking plenty out: Bosch air filters Bosch air filters combine high permeability with efficient cleaning of the intake air. The pressure drop Regular replacement ensures: ff Improved engine performance ff Lower fuel consumption Increased concentration, increased safety If you spend a long time on the road, fresh air does you good. Having a continuous supply in the vehicle during Particle size distribution of pollutants in the air x [ m] 0,01 0, caused by the filter medium and the separation are balanced to ensure that the engine receives an optimum supply of cleaned air. Additional benefits: ff Increased reliability and availability of the vehicle ff Longer service life and fewer engine your journey, including in tunnels and heavy traffic, increases your concentration and therefore improves safety. Fresh air also means that the windows, instruments, Pollen Dust (Street) ff High dust collection capacity component repairs blowers and heating do not get dirty so quickly. Exhaust fumes ff Quick and easy replacement ff Long service life ff Precise fit and long-term sealing effect Long-distance drivers breathe a sigh of relief Exhaust emission particles and Industrial dust Spores ff Suitable for use over a large temperature range Microfiber filter medium with synthetic resin impregnation Dust and dirt particles Bosch cabin filters: ff Are exceptionally tight and stable ff Are extremely efficient ff Are resistant to humidity thanks to water-repellent microfibers ff Prevent the formation of micro-organisms Haze Soot Bacteria Fog ff Operate from -40 C to +85 C Thanks to electrostatic charging, Bosch cabin filters also filter out respirable particles with a diameter of less than mm. Construction site vehicles create particularly dusty conditions for the air filter. But dust is everywhere for example, over a distance of 30,000 km up to 1.5 kg of dust will be filtered out of the intake air on a 180 kw bus. A functional cabin filter keeps out plenty of things that would otherwise have found their way into the cabin. Regular replacement prevents allergic reactions, headaches, fatigue and a lack of concentration

6 Bosch DENOX Filters: Reduced Emissions, Lower Consumption Bosch Special Filters: Well Equipped for Special Tasks Emission limits, particularly for commercial vehicles, are set to be further reduced over the next few years. SCR catalytic converters and the DENOXTRONIC metering system from Bosch will enableyou to comply with future emission limits and keep down fuel consumption. Bosch has developed special filters that are designed specifically for this metering system and reliably protect the injection valve. Coolant filters optimum protection even in extreme conditions The mechanical filter element and the chemical additives prevent: ff Contamination ff Cavitation ff Corrosion and rust ff Deposits ff Foam formation ff Hyperacidity and bacteria formation AdBlue and DENOXTRONIC from Bosch AdBlue is precisely injected into the exhaust gas flow by DENOXTRONIC and converts up to 85 % of emissions into water and air. Bosch DENOX filters ensure that the SCR catalytic converter components are protected against impurities and that the AdBlue is always correctly metered. Strong arguments for Bosch DENOX filters: ff Years of experience with AdBlue; the filter is perfectly compatible with the DENOXTRONIC system ff High-quality materials offering exceptional resist- ance against the aggressive AdBlue ff Regular filter replacement guarantees precise metering of AdBlue and thus compliance with EU emission standards Bosch invests in constant research and development to ensure that the commercial vehicles on our roads are increasingly clean, quiet and safe. A good example is the DENOXTRONIC SCR catalytic converter technology, which combines environmental protection and economy. Graphic: SCR system cost amortization over vehicle distance Intelligent environmental protection pays off 10 % lower fuel consumption means that the SCR system can be amortized within around 110,000 km. Dessicant box reliable dehumidification Reliably ensures dry and clean compressed air and thus maximum safety. ff Dehumidifies compressed air ff Separates off oil and other liquids ff Binds dirt particles ff Offers large reserves for water absorption ff Demonstrates impressive pulsation and burst resistance ff Has large reserves even under tough conditions ff Can be supplemented with preliminary oil separa- tors for extended service life Crankcase oil filters protect the engine and the environment Efficiently filter the oil from the crankcase ventilation system. ff No accelerated oil aging due to oxidation and sludge accumulation ff Reduced burden on engine sealing system ff Compliance with stringent emissions standards ff Further reduction in total particle emissions ff Reduced oil consumption ff Improved filtration and collection of aerosols