Megaflo Eco SolaReady

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1 Megaflo Eco SolaReady Megaflo Eco SolaReady user guide

2 Installation and Handover When your Megaflo Eco SolaReady domestic water heating system was installed the installer should have fully commissioned the system and left it in working order. Following this they should have explained the system, its function and control including: Heating by solar Explained how the cylinder is heated when there is sufficient solar heating gain. Heating by auxiliary heating source Explained how the cylinder is heated if additional heat input is required due to insufficient solar gain being available (little or no sun) or additional quantities of hot water are required. Operation of the Solar Differential Temperature Controller Explained the icons and their meanings displayed at the controller. System Malfunction Explained what to do in the event of a system fault including how to isolate the electrical supply or water supply. System Maintenance Explained the necessity for the system to receive regular maintenance to ensure its continued safe and efficient operation. Literature Handed over all installation, commissioning, service, maintenance and user instructions for the system. Completed the benchmark logbook for the cylinder. Completed the Commissioning Record (see page 35 of the Megaflo Eco SolaReady Product Guide) for the solar system. The following leaflet further explains a number of the above points and should be retained as a reminder of how to operate the Megaflo Eco SolaReady water heating system. If you are in any doubt, please ask your installer for clarification. Identification of main components BALANCED COLD WATER CONNECTION (IF REQ D) PUMP STATION SAFETY GROUP SOLAR PUMP STATION SOLAR CONTROL INTERFACE BLENDING VALVE STOP COCK 3 BAR PRESSURE REDUCING VALVE 6 BAR PRESSURE REDUCING VALVE T & P VALVE AUXILIARY PRIMARY RETURN AUXILIARY PRIMARY FLOW ELEMENT / CONTROLS HOUSING QUICK RELEASE CONNECTOR VALVE SOLAR EXPANSION VESSEL SECONDARY RETURN TAPPING (IF REQ D) TUNDISH SOLAR CONTROLS HOUSING SOLAR PRIMARY FLOW SOLAR PRIMARY RETURN DRAIN COCK DHW EXPANSION VESSEL COLD WATER INLET DRAIN COCK DISCHARGE PIPE

3 Cold and hot water supply circuits Balanced HWS and MCWS to bathrooms, showers, cloakrooms, etc HWS supply Blending valve Factory fitted Balanced cold water draw-off 8 Bar Pressure Relief Valve (combined Expansion Relief Valve/Check Valve factory fitted) Temperature/Pressure Relief Valve 3 Bar Pressure Reducing Valve incorporating Pressure Reducing Valve, Strainer,and Check Valve. (factory fitted) Isolating/Regulating Valves, as required DOC DOC Megaflo Eco SolaReady Tundish DOC SC SC MCWS to Kitchen (unbalanced cold mains supply) Incoming Cold Water Main DOC Expansion Vessel KEY MCWS = HWS = SC = DOC = Mains cold water supply Hot water service Stop Cock / Isolating Valve Drain Off Cock Discharge pipe to atmosphere (see page 14 Discharge Pipework ) Solar and CH primary circuits Solar collector(s) Dashed line denotes Solar Hydraulic Station (supplied fitted) Solar expansion valve Motorised valve (supplied) Boiler / auxiliary heat source Isolating / check valves Solar circulating pump Air separator Flexible connector Solar expansion vessel M Primary pump Flow meter S4 Solar discharge collection vessel Megaflo Eco SolaReady M CH circuit 3

4 Fig. by your installer. For the system to operate correctly and basic dt adjustment basic manual adjustment operation manual operation Temperature differen efficiently these settings should not be altered. Section 4 min details the user controls which your installer should basic manual adjustment operation Min value manual operation familiarise you with during commissioning the system. max basic adjustment Max value basic adjustment If in doubt contact a qualified solar installation basic adjustment 5 x 7 segment displ System operation engineer, alteration of some settings could adversely basic Temperature adjustment Presentation 5x7 measuring segment of figures point display 0000 col effect the operation of the Solarflo system. Generally the operating settings of your Megaflo Eco SolaReady Domestic hot water heating system will have been ºC set Temperature up by your 5x7 measuring segment Temperature point display Cels col installer. For the system to operate correctly As and with any efficiently heating system these there settings are certain should aspects that not be altered. The following section K Temperature details the 5x7 Temperature measuring segment difference point display col in Temperature will require regular checking and/or maintenance. user controls which your installer should familiarise you with during commissioning the system. h 5x7 measuring segment point Operating display sto Temperature measuring point hours col Section 6 details what these should be.any maintenance Temperature measuring point collector If in doubt contact a qualified solar installation or servicing engineer, should only alteration be carried out of by some qualified kwh Temperature 5x7 5x7 measuring segment Productivity segment indication point display display stoin settings could adversely effect the operation Temperature of the measuring point col personnel and be recorded in the Commissioning Temperature measuring point sto SolaReady system. As with any heating system Maintenance there and are Servicing certain Guide aspects supplied with that the will Baxirequire regular checking and/or maintenance. Temperature Temperature measuring measuring point point storage col Graphic symbol Temperature measuring Description point tank sto lo Page 7 details what these should be. Any maintenance Solarflo. or servicing should only be carried out by qualified personnel and be Temperature recorded in the Maintenance and Servicing sections of the Product Guide supplied with the Megaflo Eco SolaReady. Temperature measuring measuring point point Measur col sto col Temperature measuring point coll Temperature Temperature measuring Temperature measuring point collector measuring point - poin retu sto Temperature measuring point coll User controls Temperature measuring point sto 4.0 User controls Temperature Temperature measuring measuring point point coll sto sto The following gives an overview of the Solar Differential Temperature Controller Display and operation. Temperature Temperature Temperature Temperature Antifreeze measuring sensor measuring point sto measuring point storage point tank coll stou Temperature measuring point sto The following gives an overview of the Solar Differential Temperature Antifreeze sensor measuring point coll Temperature Controller Display and operation. Temperature Temperature measuring point sto col Number Description Antifreeze Antifreeze Temperature sensor sensor measuring point col Temperature Antifreeze measuring point sto col Temperature sensor 1 Display with graphic symbols measuring point sto Overview of display and operating elements Temperature measuring (thermostat point functio sto (see Fig. ). Antifreeze Temperature sensor Control button scroll upwards / + measuring point sto Temperature Antifreezing measuring sensor or point universal sto Number 3 Description Control button exit / break-off Antifreeze Temperature Solar pump sensor circulation measuring point sto measuring point (T3) (no senso 1 Display with graphic symbols Antifreeze sensor 4 Control button scroll downwards / Antifreeze Solar pump sensor circulation Control button scroll upwards / + Solar pump circulation 5 Control button choice / confirmation Antifreeze sensor 4 Solar pump circulation 3 Control button exit / break-off S Antifreeze sensor Solar Switch pump output circulation 1 5 Control button choice / confirmation Switch Solar Switch output pump 1output circulation 1 Switch output 1 Solar pump circulation info Misc Switch icon Explanation of graphic symbols Solar pump output ouput circulation 1 Graphic Description Indication in operation Switch Switch Solar ouputpump output ouput circulation 1 info Misc Solar pump icon circulation Switch Solar pump ouput circulation Info menu Switch output 1 programming Main Menu info! Misc Switch Switch System icon ouput output fault 1 Programming menu When symbol flashes it is possible for! System fault info Menu "Info" it to be selected. Misc Switch icon ouput output If that 1 programming! System fault symbol is chosen by pressing the button, the symbol Misc Switch remains icon output 1! Switch System Switch ouput output fault 1 Manual operation menu programming static (not flashing) Menu "Programming" ok? manual programming operation ok? Safety System Safety Misc query Switch query ouput fault When symbol flashes it is possible for it to be Switch icon ouput Basic adjustment menu selected. If that symbol is chosen by pressing the ok?! Safety System Switch query ouput fault Misc info icon manual operation Menu "Manual operation" button, the symbol remains static (not flashing). ok? Safety Switch ouput programming Indicator values System query fault ok? Misc Safety! System query icon fault manual dt operation Misc icon 3 Temperature difference manual operation basic adjustment Menu "Basic adjustment" System fault ok? Safety query manual min operation Min value Appears when minimum values are indicated Up basic adjustment! System fault Up Misc System icon fault ok? Safety query 3 basic max adjustment Max value Appears when maximum values are indicated ok? Safety Up query 5 x 7 segment display ok? Misc icon 3 basic adjustment Display of all values, display flashes when a Down Up Safety query value changed Presentation of figures to ok? Misc Safety query icon 3 ok? basic ºC adjustment Misc Up Safety Down query icon 4 Temperature in celsius Up Down Temperature measuring point collector K Temperature difference in Kelvin Left Misc Down icon 4 Up h Operating 5x7 hours segment display Down Left Up icon 4 kwh Productivity indication in kwh Down Left Up RightMisc Up Left icon 4 Measuring points assignment Down Up Left Right Down Temperature measuring point collector D Antifreeze sensor LR D RD Switch ouput 3 Temperature measuring point storage tank lower L R L Solar pump circulation Temperature measuring point collector return Graphic symbol Description Indication in operation Solarflo - Solar Thermal Domestic Hot Water System Status indication Temperature measuring point storage tank upper (thermostat function) Antifreezing sensor or universal temperatures measuring point (T3) (no sensor monitoring) Solar circulation pump 4 Control button scroll downwards / Symbol revolves when solar circulation pump is on Misc icon 1 Misc icon Misc icon 3 Misc icon 4 Temperature measuring point storage tank lower Solarflo - Solar Thermal Domestic Hot Water System Temperature measuring point collector - return Temperature measuring point storage tank upper Switch output 1 Switch ouput! System fault ok? Safety query Solar circulation pum Switch output 1 is ac Switch output is ac Reference to system f Safety query for value changes whic Switch output 1 is active Switch output is active Appears when switch output 1 is active (on) Appears when switch output is Upactive (on) Up Down! Reference to system fault Display flashes when a fault occurs Down in the system Left ok? Solar query for value changes which are to be stored Input value can be either Left rejected or accepted Right Right 4

5 User controls Operation and programming of the SolaReady differential temperature controller is by means of 4 operating buttons. By means of pressing these buttons you can: recall display values carry out controller adjustments The graphic symbols on the display step through the operating structure and show clearly the current menu points, display values or parameters. Operating buttons have the following functions: Button Function Description Up + Step up through menu Value change: Increase of the indicated value by 1, holding the button down will automatically increase values Call Down Call up of main menu, step down through menu Value change: Decrease of the indicated value by 1, holding down the button will automatically decrease values Scroll left Exit Break-off In main menu, scrolls to the left Exit current menu Exit menu point Break-off value change without storing Scroll right Choice Confirmation In main menu, scrolls to the right Choosing one menu point Confirmation It is not intended that the householder should attempt to programme the operation of the system so various parts of the programming menu are not reproduced here. For further information on programming the Solar Differential Temperature Controller refer to the Commissioning Section of the Product Guide. NOTE: Altering some settings could adversely affect the operation of the SolaReady system, if in doubt contact a qualified solar installation engineer. Alteration of functions, not covered in this user guide will invalidate the warranty. 5

6 Info menu In this menu mode all measured values and operating states are shown. If the values are marked as resettable, they may be reset by navigating through the menu and altering the valves using the control buttons. Indication Description Reset possible? 75ºC Indication of current collector temperature No min. 1ºC max. 105ºC Indication of minimum collector temperature Resettable to current temperature Indication of maximum collector temperature Resettable to current temperature 5ºC Indication of current temperature storage tank (lower) No min. 40ºC max. 67ºC Indication of minimum temperature storage tank (lower) Resettable to current temperature Indication of maximum temperature storage tank (lower) Resettable to current temperature 5ºC Indication of universal temperature measuring points (T3) No 134 h Operating hours for charging storage tank (solar pump running time) Resettable to 0 hours The controller will display certain information in the event of some system faults. The following table indicates these and will aid in describing the nature of the fault to the Service Engineer. DO NOT attempt to rectify faults yourself, contact the After Sales Service number on or a qualified Solar water heating engineer. Error representation on display!! FLASHING FLASHING +! FLASHING Additionally at energy productivity measurement Possible reasons Sensor wire broken Sensor defect Short circuit in sensor wire Sensor defect Error in pump connection Pump defect Air in the system Connection with flow meter defect Sensor wire broken Sensor defect Measures Check wire Check water resistance, if necessary exchange sensor Check wire Check water resistance, if necessary exchange sensor Check cabling Exchange pump Check the float of the flow meter moves when the system runs (if visible) Check wire Check wire Check water resistance, if necessary exchange sensor 6

7 Important notes WARNINGS IF WATER DISCHARGES FROM THE TEMPERATURE/PRESSURE RELIEF VALVE ON THE MEGAFLO ECO SOLAREADY UNIT REFER TO PAGE 40 of the Product Guide (FAULT FINDING FLOW DIAGRAMS) FIRST FOR GUIDANCE. IF THIS DOES NOT RECTIFY THE FAULT SWITCH OFF THE ELECTRICAL SUPPLY TO THE IMMERSION HEATER(S), AUXILIARY HEAT SOURCE AND SOLAR DIFFERENTIAL CONTROLLER. DO NOT SWITCH OFF THE WATER SUPPLY. CONTACT A COMPETENT INSTALLER FOR UNVENTED WATER HEATERS TO CHECK THE SYSTEM. DO NOT TAMPER WITH OR REMOVE ANY OF THE SAFETY VALVES FITTED TO THE MEGAFLO ECO SOLAREADY SYSTEM, IF A FAULT IS SUSPECTED CONTACT A COMPETENT INSTALLER. If fluid or vapour is discharged from the Pressure Relief Valve on the Solar Hydraulic Station switch off the power supply to the Solarflo Differential Temperature Controller and contact a qualified solar water heating engineer. The pipework between the solar collector panels and the solar cylinder can be very hot. These pipes should have been insulated by the installer. Solar Primary Circuit Temperature control when heating by the solar primary circuit is controlled by the solar differential temperature controller supplied. The controller should be set to give a water storage temperature of approx 60ºC, however it can be set to give other temperatures. This will usually have been done during installation but can be adjusted by the user (see User Controls section of this Guide). A maximum of 70ºC is recommended to avoid nuisance operation of the thermal cut-outs fitted to the unit. Adjustment is made at the solar differential temperature controller. Changes to the operating parameters set by the solar differential temperature controller can affect the efficiency of the operation of the solar heating circuit, it is recommended that any changes are carried out by a competent solar water heating installer. DO NOT make any adjustments in the Programming, Manual Operation or Basic Adjustment menus unless qualified to do so. If the power supply to the solar differential temperature controller is interrupted your Megaflo Eco SolaReady system will not operate. However, programmed settings are stored in the controller memory and should not need resetting when power is restored. Auxiliary Heating If configured to do so the auxiliary heating of the Megaflo Eco SolaReady can be controlled by the solar differential temperature controller. If this has not been configured control of the auxiliary heating input is done by the various controls fitted as follows: By Immersion Heater(s) A combined thermostat and thermal cut-out is provided for each immersion heater. The thermostat is factory set to give a water temperature of approx. 60ºC, however it can be set to control between 1ºC and 68ºC. The temperature will normally have been set during installation. Adjustment is made by removing the upper terminal cover(s). SWITCH OFF THE ELECTRICAL SUPPLY BEFORE REMOVING THE COVER(S). Temperature adjustment is made by inserting a flat bladed screwdriver in the slot on top of the thermostat spindle and rotating (see Fig. 13, page 17 of the Product Guide). By Auxiliary heat source A combined thermostat and thermal cut-out is provided for the auxiliary heat source (e.g. a conventional boiler). The thermostat is factory set to give a water temperature of approx. 60ºC, however it can be set to control between 1ºC and 68ºC. The temperature will normally have been set during installation. Adjustment is made by removing the upper terminal cover(s). SWITCH OFF THE ELECTRICAL SUPPLY BEFORE REMOVING THE COVER(S). Temperature adjustment is made by inserting a flat bladed screwdriver in the slot on top of the thermostat spindle and rotating (see Fig. 13, page 17 of the Product Guide). If in doubt contact a competent electrician Flow performance When initially opening hot outlets a small surge in flow may be noticed as the system pressure stabilises. This is quite normal with an unvented system and does not indicate a fault. In some areas a cloudiness may be noticed in the hot water. This is due to aeration of the water, is quite normal and will quickly clear. Operational Faults Operational faults and their potential causes are detailed in the Fault Finding Flow Diagrams on pages 38 to 41 of the Product Guide. It is recommended that any system faults are checked and rectified by a competent installer. Servicing and Maintenance To ensure the continued safe and efficient operation of your Megaflo Eco SolaReady water heating system it should be regularly checked and maintained by a competent engineer for unvented systems and solar thermal systems. It is recommended that the checks be carried out on an annual basis in accordance with the Maintenance requirements detailed in the Product Guide. The Benchmark Service Record and Solar Thermal system checklist should be completed following servicing and/or maintenance. The concentration of the solar thermal transfer fluid should be checked and, if necessary, topped up or replaced every years. Failure to maintain the system may invalidate your guarantee. 7

8 Customer Service Telephone: Fax: Megaflo Hurricane Way Norwich Norfolk NR6 6EA Lifetime Guarantee Terms and Conditions WARNING: Should the factory fitted temperature and pressure relief valve be tampered with or removed your guarantee will be invalidated. Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever caused. Guarantee Terms Heatrae Sadia guarantees the Megaflo Eco SolaReady against faulty manufacture or materials for a period of two years from the date of purchase including parts and labour. This two year guarantee is extended to five years for the cold water control valve and to lifetime* for the stainless steel inner vessel in domestic properties and to 30 years for the stainless steel inner vessel in commercial buildings. These guarantees are valid provided that: The Megaflo Eco SolaReady has been installed by a competent installer and as per the instructions contained in the installation manual and all relevant Codes of Practice and Regulations in force at the time of installation. any disinfection has been carried out in accordance with BS The Megaflo Eco SolaReady has not been modified in any way other than by heateam approved engineers. The Megaflo Eco SolaReady has only been used for the storage of wholesome water (max. 50mg/l chloride). The Megaflo Eco SolaReady has not been subjected to frost, nor has it been tampered with or been subjected to misuse or neglect. No factory fitted parts have been removed for unauthorised repair or replacement. The Benchmark Commissioning Checklist and Service Record included in this product Guide has been completed. Regular maintenance has been carried out by a competent person in accordance with the requirements set out in the maintenance section of the installation manual and any replacement parts used should be authorised Heatrae Sadia Megaflo spare parts. Annual Services are available from heateam, the service division of Heatrae Sadia. Please contact heateam on Tel: for further details. Within 60 days of purchase the owner completes and returns the certificate supplied to register the product. Evidence of purchase and date of supply must be submitted upon making a claim. This guarantee is not valid for installations outside the United Kingdom. For installations outside of the United Kingdom, please contact either the Megaflo Export Department on Tel: or Baxi International on Tel: for further details of the guarantee terms and conditions applicable. This guarantee does not affect your statutory rights. The unit is not guaranteed against damage due to frost. This guarantee does not affect your statutory rights. If you have purchased a Megaflo Solar collector package to be installed with your Megaflo Eco SolaReady unit you will be pleased to know that Flat plate collector systems are covered by a ten year warranty and Evacuated tube systems by a five year warranty. Please note only the SolaReady unit will be covered by warranty if collectors other than Megaflo Solar are used. As stated in our sales literature we can only guarantee the performance of the unit when coupled to a Megaflo Solar collector system. *Lifetime is defined as for as long as the original owner who purchased the Megaflo Eco SolaReady / New Home continues to own the property. If the owner sells the property, the new owner (and any future owners) will receive a 30 year warranty from the time the original owner purchased the Megaflo Eco SolaReady or new property with Megaflo Eco SolaReady installed Issue 1 013

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