Micro Tuner EURO IV Modul Common Rail Dodge Ram 6.7L, 24 Valve, Cummins Diesel Engine. Instruction manual

Transcription

1 Micro Tuner EURO IV Modul Common Rail Dodge Ram 6.7L, 24 Valve, Cummins Diesel Engine Instruction manual PLEASE READ THIS ENTIRE INSTRUCTION MANUAL BEFORE PROCEEDING Rev. 7.03B Page 1 of 12

2 CAUTION NEVER CONNECT BOTH THE EURO 4 MODULE CONNECTORS AT THE SAME TIME! This could damage Euro 4 Module and the computer USB port. NEVER UNPLUG EURO 4 MODULE WHILE IT IS UPDATING YOUR ECM. Euro 4 Module can recover without pulling fuses, or disconnecting batteries, BUT do not intentionally create this situation. When Euro 4 Module is DONE with ECM updates, ABS changes, or clearing DTC codes, it may be unplugged, even if Euro 4 Module does not display the typical Unplug Euro 4 Module and Turn Key OFF screen. It is recommended that you do not store your Euro 4 Module Micro Tuner in your vehicle if ambient temperatures in your area fall below 0 C. Excessively low temperatures can cause malfunction or damage to Euro 4 Module micro tuner that is not covered by the Smarty Performance King warranty. Index 1.Before you begin...4 Locking Euro-4 Module...4 Vehicle preparation...4 Euro-4 Module preparation Euro-4 overview...4 Keyboard operation...4 Connectors Connecting Euro-4 Module to your vehicle Updating the ECM...5 First time update...5 Checking Euro 4 compliance Software...6 Upgrading the ECM...6 Recovery of the ECM Reading DTC s...8 Reading Diagnostic Trouble Codes...8 Clearing DTC codes ABS Update...10 Tire height update Updating the Euro 4 Module Appendix A: Error messages description Warranty Declaration of Conformity...13 Page 2 of 12

3 1. Before you begin Locking Euro-4 Module. Once the Euro-4 Module is used on a vehicle, it becomes VIN # LOCKED to that vehicle AND to that ECM. The Euro-4 Module can be used only on that vehicle to update ECM software and ABS (speedometer) changes. Vehicle preparation Before connecting the Euro-4 Module Micro Tuner to your vehicle, make sure that all power-draining accessories are turned off: Radio, headlights, lights, cell phones, etc. All those devices need to be turned off. Please apply the parking brake before you begin a download. As the Euro-4 Module Micro Tuner needs full battery voltage to program, ensure your vehicle battery is fully charged and NOT connected to a battery charger. Do not disturb or remove the connection cable during the updating operation. Euro-4 Module preparation During the first use, the Euro-4 Module reads the identification parameters of your vehicle. After the first use, the Euro-4 Module can be used only with your vehicle. 2. Euro-4 overview Keyboard operation Euro-4 Module s keyboard is composed of 4 keys: Right arrow key, used to confirm the selected operation Left arrow key, used to go one step back in the operation flow Up and down arrow as function select Connectors Two connectors are available in the Euro-4 Module s upper edge: USB Connector: Used for connecting Euro-4 Module to a personal computer for updates. The update softwares can be downloaded from Smarty Performance King internet site ( A USB cable is not included. Standard USB 1.1 or USB 2.0 cables, with maximum length of 1.5m, can be used to connect Euro-4 Module to your personal computer. 15 pin Connector: Used to connect Euro-4 Module to the vehicle through the vehicle s diagnostic port with an OBD II cable. The OBD II J1926 diagnostic connector cable is included in Euro-4 Module s box. Note: Connecting any other cable to the 15 pin connector invalidates Smarty Performance King warranty, because it could damage Euro-4 Module. The Euro-4 Module automatically switches on when one of the two connections described above is made. Page 3 of 12

4 NEVER CONNECT BOTH CABLES AT THE SAME TIME. This could damage the Euro-4 Module and the computer USB port. Such failure is not covered by the Smarty Performance King warranty 3. Connecting Euro-4 Module to your vehicle Turn on the ignition key to the RUN position. DO NOT START THE ENGINE. Plug the furnished OBD II cable into the 15 pin connector in the top edge of Euro-4 Module and GENTLY tighten the screws by hand. Over tightening these two screws DOES NOT make a tighter or better connection. The screws are provided to keep the plug held gently to Euro-4 Module. Plug the Euro-4 Module cable into the diagnostic port on your vehicle. The diagnostic port is located inside the cab, to the passenger side of the steering wheel, at the bottom of the dash panel near the floor. 4. Updating the ECM First time update. Turn on the ignition key to the RUN position. DO NOT START THE ENGINE. Plug the Euro 4 Module s cable into the diagnostic connector of your vehicle. The Euro 4 Module will display: The second line of the display shows the firmware version and the tuning data version. Both the internal firmware and the tuning data information can be updated connecting a personal computer. (See Smarty Performance King internet site for more details.) Then the main page appears: Press the key. The Euro 4 Module will try to communicate with the ECM. If the connection cannot be established, the Euro 4 Module asks you to switch off the ignition key: Turn the ignition key to OFF. Press the key. The Euro 4 Module will then ask you to switch the ignition key ON in order to retry the connection: Turn the ignition key to the RUN position. DO NOT START THE ENGINE. Press the key. After the checking phase, the programming starts with the following screen: After a few seconds, a numeric counter begins with the percentage of the transmitted software. At the end of the download (when 100% is reached) Euro 4 Module will update the functional parameters of the ECM. Typical programming time is 5 minutes. The following screen will appear: Page 4 of 12

5 During the updating session, the Euro 4 Module can ask you to Turn the key OFF and Turn the Key ON. Please follow these instruction. DO NOT DISCONNECT Euro 4 Module before the updating session is completed. At the end of the updating session, the following screen appears: Please unplug Euro 4 Module from the diagnostic port and turn the Key off for 15 seconds. Checking Euro 4 compliance Software This function allows to check the presence of the Euro 4 compliant software in the vehicle. Turn on the ignition key to the RUN position. DO NOT START THE ENGINE. Plug the Euro 4 Module s cable into the diagnostic connector of your vehicle. The Euro 4 Module will display: When the # symbols are displayed on the first line, the Euro 4 Module is VIN# locked to a vehicle. The second line of the display shows the firmware version and the tuning data version. After a few seconds the main menu will appear: Press the key. Euro 4 Module will try to communicate with the ECM. If the connection cannot be established, Euro 4 Module asks you to switch off the ignition key: Turn the ignition key to OFF. Press the key. Euro 4 Module will then ask you to switch the ignition key ON in order to retry the connection: Turn the ignition key to the RUN position. DO NOT START THE ENGINE. Press the key. After a few seconds, the Euro 4 Check shows the following screen that confirms the presence of the Euro 4 compliant software in the Truck: EURO 4 CHECK OK For VIN: xxxxxxxxxxxxxxxxx The second line of the screen contains the VIN# of the truck. The message is longer than the display, so the message will repeatedly scroll across the screen. The button can be used to pause the rotation of the screen. Upgrading the ECM Also in case the Euro 4 compliant software has been already programmed in the truck, a new update to the Euro 4 emissions compliant software that might become available in the future can be programmed. This operation can be accessed after the Euro 4 Check operation has been completed. When the following message is present on the screen EURO 4 CHECK OK For VIN: xxxxxxxxxxxxxxxxx Page 5 of 12

6 press the key to access the main menu: From the main menu, press the key to select this function. After the checking phase, the programming starts with the following screen: After a few seconds, a numeric counter begins with the percentage of the transmitted software. At the end of the download (when 100% is reached) the Euro 4 Module will update the functional parameters of the ECM. Typical programming time is 5 minutes. The following screen will appear: During the updating session, the Euro 4 Module can ask you to turn the key OFF and then turn the Key ON. Please follow these instruction. DO NOT DISCONNECT Euro 4 Module before the updating session is completed. At the end of the updating session, the following screen appears: Please unplug the Euro 4 Module from the diagnostic port and turn the Key off for 15 seconds. Recovery of the ECM If an interruption occurs during an Update or the Update operation is terminated before the normal end for any reason the ECM will not be operational. You must recover the ECM using the Euro 4 Module to resume the update process. Attention! The engine will not start before the ECM has been recovered properly! (The Wait to Start Light will flash continuously) DON T PANIC! Smarty Performance King has developed a special boot loader software that is used during all the ECM Updates. Unlike the OEM DRBIII tool, there is no need to pull fuses or disconnect the batteries! No tools are needed! Just follow the directions on the Euro 4 Module s display. The Euro 4 Module will handle the situation for you in a few simple steps. Unplug the Euro 4 Module, then, plug it in again. After a few seconds the usual main screen will appear. Press the key. The Euro 4 Module will try to communicate with the ECM. If the connection cannot be established, the Euro 4 Module asks you to switch off the ignition key: Turn the ignition key to OFF. Press the key. The Euro 4 Module will then ask you to switch the ignition key ON in order to retry the connection: Page 6 of 12

7 Turn the ignition key to the RUN position. DO NOT START THE ENGINE. Press the key. The communication cannot start yet. The Euro 4 Module shows the following message: A previous update has been interrupted Press to restore ECM The message is longer than the display, so the message will repeatedly scroll across the screen. Press the key. The recovery operation starts. You will see the following message: After a few seconds, a numeric counter with the percentage of the transmitted software will appear. At the end of the transmission (when 100% is reached), the Euro 4 Module will update the functional parameters of the ECM. The following screen will appear: During the updating session, the Euro 4 Module can ask you to turn the key OFF and then turn the Key ON. Please follow these instruction. DO NOT DISCONNECT Euro 4 Module before the updating session is completed. At the end of the recovery operation, the following screen appears: Please, unplug the Euro 4 Module from the diagnostic port and turn the ignition key off for 15 seconds. 5. Reading DTC s Reading Diagnostic Trouble Codes The DTC (Diagnostic Trouble Code) reader function present in the Euro 4 Module Micro Tuner is for convenience purpose only. Smarty Performance King makes no warranty to the accuracy of the interpretations. The description of all the DTC is shown on the Euro 4 Module s display. Many logged codes are transitory, they are automatically reset. This function can be accessed only after the Euro 4 compliance check. Turn on the ignition key to the RUN position. DO NOT START THE ENGINE. Plug Euro 4 Module s cable into the diagnostic connector of your vehicle. The Euro 4 Module will display: When the # symbols are displayed on the first line, the Euro 4 Module is VIN# locked to a vehicle. The second line of the display shows the firmware version and the tuning data version. After a few seconds the main menu will appear: Once the Euro 4 Module is VIN# Locked, the ABS control system can be accessed in order to correct the tyrewheel height. Press the key. The Euro 4 Module will try to communicate with the ECM. If the connection cannot be established, Euro 4 Module asks you to switch off the ignition key: Page 7 of 12

8 Turn the ignition key to OFF. Press the key. The Euro 4 Module will then ask you to switch the ignition key ON in order to retry the connection : Turn the ignition key to the RUN position. DO NOT START THE ENGINE. Press the key. After a few seconds, Euro 4 Check shows the following screen that confirms the presence of the Euro 4 compliant software in the Truck: EURO 4 CHECK OK For VIN: xxxxxxxxxxxxxxxxx The second line of the screen contains the VIN# of the truck. The message is longer than the display, so the message will repeatedly scroll across the screen. The button can be used to pause the rotation of the screen. Press the key to access the main menu: From the main menu, press the key to select this function. Press the key to select this function. The Euro 4 Module will try to establish communication with the ECM. If the Key was not turned into the on position Euro 4 Module will display this message: Pressing the key, the Euro 4 Module asks you to turn on the ignition key to retry the connection: When the connection has been established, if no DTC codes are present, the following screen appears: If one or more DTC s are stored, the Euro 4 Module shows the number of DTC s present with the following screen: With the keys and all the present DTC codes can be displayed, one code at a time with the following screen: The first line of display shows the DTC P code. The second line shows the DTC code description. If the DTC code description is longer than the physical dimension of the display, the description will scroll across the screen, with the key the scroll can be paused. Page 8 of 12

9 Clearing DTC codes At the end of the DTC code list, the Euro 4 Module can either clear all the stored DTC codes from the ECM memory or exit: Press the key, to clear all the DTC codes stored in the ECM. Press the key, the DTC codes will not be erased and the Euro 4 Module will return to the main screen. When the erasing operation has been completed, the following screen appears: 6. ABS Update Tire height update This function can be accessed only after the Euro 4 compliance check. Turn on the ignition key to the RUN position. DO NOT START THE ENGINE. Plug the Euro 4 Module s cable into the diagnostic connector of your vehicle. The Euro 4 Module will display: When the # symbols are displayed on the first line, the Euro 4 Module is VIN# locked to a vehicle. The second line of the display shows the firmware version and the tuning data version. After a few seconds the main menu will appear: Once the Euro 4 Module is VIN# Locked, the ABS control system can be accessed in order to correct the tyre height. Press the key. The Euro 4 Module will try to communicate with the ECM. If the connection cannot be established, the Euro 4 Module asks you to switch off the ignition key: Turn the ignition key to OFF. Press the key. The Euro 4 Module will then ask you to switch the ignition key ON in order to retry the connection: Turn the ignition key to the RUN position. DO NOT START THE ENGINE. Press the key. After a few seconds, the Euro 4 Check shows the following screen that confirms the presence of the Euro 4 compliant software in the Truck: EURO 4 CHECK OK For VIN: xxxxxxxxxxxxxxxxx The second line of the screen contains the VIN# of the truck. The message is longer than the display, so the message will repeatedly scroll across the screen. The button can be used to pause the rotation of the screen. Press the key to access the main menu: Page 9 of 12

10 From the main menu, press the key to select this function. Press the key to select the ABS function The Euro 4 Module displays the current tire height (Curr Tire:) in the top line of the screen: Using the up and down arrow, select the correct tyre height. Any tyre height from to can be chosen in 0.05 increments. After you have selected the correct tyre height, press the key to start the ABS programming. A typical ABS change will take only a couple of seconds. When the operation has been successfully completed, the following screen appears: The ABS unit does not always accept the new programming change, thus the Euro 4 Module will reread the tire height from the ABS unit and display the results as shown in the following screen: If the ABS unit did not change to the new tyre height, Press the key to return to the previous screen, and re-enter the correct tire height. When the tyre height change is completed, press the key. The Euro 4 Module will display the following screen: Please, unplug the Euro 4 Module from the diagnostic port and turn the ignition key off for 30 seconds. Notes: To increase the speedometer reading, increase the tire size. To decrease the speedometer reading, decrease the tire size. The ABS accuracy is questionable. Verify the speedometer reading with a GPS or by pacing a vehicle with a speedometer know to be accurate. 7. Updating the Euro 4 Module Both the internal firmware and the tuning data information can be updated through USB connector. Please see Smarty Performance King internet site ( for more details and software download. Page 10 of 12

11 8. Appendix A: Error messages description This section contains all the possible error messages shown by Euro 4 Module: Error message Cause Solution CAN ERROR # A problem in the CAN Bus communication Check connection cable or contact Smarty Performance King if the problem persists CCD ERROR # The communication with Check connection cable or check ABS COMM. TIME OUT Empty Memory, Please Update ABS unit doesn t work The ECM of the vehicle doesn t answer to Euro 4 Module The last Update operation (through USB port) has been unsuccessfully completed. Euro 4 Module memory has been corrupted. INTERNAL ERROR # Euro 4 Module internal malfunction Memory Error A malfunction in the Euro 4 Memory Written Wrong Data File Module s memory The update file transmitted to Euro 4 Module through USB port is corrupted PROGRAM ABORTED The ECM update function has been interrupted S/N Verify Error The serial number of your vehicle has not been verified SW Version doesn t The ECM software version Match S/N doesn t match with the serial number UNKNOWN SOFTWARE Your vehicle contains a software version unknown to VIN# Locked WRONG CAN BUS WRONG COMMUNIC. WRONG VIN# Euro 4 Module Euro 4 Module has been connected to a different vehicle The connection between Euro 4 Module and the ECM is not correct The communication between Euro 4 Module and the ECM unit is disturbed The serial number of your vehicle is not valid unit Turn the ignition key on (DO NOT START ENGINE) or Check the connection cable Repeat the Update operation. The data files are available on the Smarty Performance King internet site. Call Smarty Performance King assistance Call Smarty Performance King assistance Download again the update file from Smarty Performance King internet site and update Euro 4 Module with the correct file Restore the ECM with the recovery procedure. Check connection cable Please contact Smarty Performance King or the seller. Please contact Smarty Performance King or the seller. Connect Euro 4 Modul to the correct truck Please contact Smarty Performance King or the seller. Check the connection cable or the battery charge level Wait 30 seconds with the ignition key on and try again Page 11 of 12

12 9. Warranty How Do You Get Service? If something goes wrong with your Product during the warranty period, use the following procedure to return the Product to Smarty Performance King. 1. Download and fill out the Assistance Request Module available from Smarty Performance King internet site or send an to Smarty Performance King ( information is available from Smarty Performance King internet site) Include the following: Information from your sales receipt (electronic copy would be appreciated). The sales receipt must be from the location where you purchased your Product and must include the name of the business where you purchased the Product and the address of the business. Serial number of the product A brief written description of the problem Your address and other personal information to contact you 2. Contact Smarty Performance King distributors for immediate assistance 10. Declaration of Conformity For customers in North America Model number: Trade Name: Responsible Party: Address: Smarty S-JR (Euro IV Modul) Smarty Performance King Smarty Performance King SA Switzerland (CH) admin@madselectronics.com Tested to Comply With FCC Standards FOR HOME OR OFFICE USE The device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 3. This device may not cause harmful interference 4. This device must accept any interference received, including interference that may cause undesired operation For customers in Europe CE Mark indicates that this product complies with the European requirements for safety, health, environment and customer protection. Page 12 of 12