SiC 08. The power electronics next generation
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1 SiC 08 The power electronics next generation Norstel AB II-VI Infineon CREE Toyota Dow corning rue Sainte Geneviève, F Lyon, France Tel : Fax : Web:
2 Main applications accessible to SiC Specs / market data of today silicon devices Power supplies / PFC UPS HEV Solar panel Wind turbine Industry Motor Drives Energy Transport. Grid, Rail traction Main devices MOSFET Diodes MOSFET IGBT Diodes MOSFET IGBT Diodes IGBT Diodes IGBT Diodes IGBT Diodes GTO, Thyristor, IGBT PiN diode Breakdown Voltage (V) 600 V 600 / 1200 V 600 V -> 1200 V -> 2kV 600 V (90%) 1200 V (10%) Today 690 V Trend: 3-4 kv 600 V to 1200 V > 5 kv Peek current (A) (for a single chip) A A 200 A 75 A 150 A A A 2006 volume (Munits) 2006 ASP for a discrete device MOS: X,XXX Diode: Y,YYY Trans: $Y- $X Diode: $0.X IGBT: XXX Diode: TTT Trans: $X.X Diode: $0.X IGBT: Y.Y Diode: Y.Y Trans: $XX Diode: $XX IGBT: XX Diode: XX IGBT: $X Diode: $X IGBT: X.X Diode: X.X IGBT: $XX Diode: $X IGBT: XX Diode: XX IGBT: $X Diode: $X Wide range of specs / price 2006 Si devices market ($M) (Discrete) X,XXX X,XXX ~ XXX < XXX < X ~ XXX ~ XX SiC vs. Si market
3 Estimated accessible markets, growth rate, and time to market for SiC based power electronics CAGR (%) XX HEV XX Estimated accessible markets, growth rate, and time to market for SiC based power electronics Solar panel invert. Wind turbines XX Power supply PFC UPS Diameter corresponds to accessible Silicon devices market size as it was in Indust. Motor Drives SiC vs. Si market Energy Grid Rail Time to market for SiC
4 Main SiC labs in Europe KTH Univ. Stockholm, Sweden Kista, Sweden St Petersburg, Russia Linkoping Univ. Sweden Chalmers Univ. Goteborg, Sweden Univ. of Erlangen Germany Institute of Electronic Materials Technology Warsaw, Poland Ampere-Lab Lyon, France Budapest Tech. Univ. Budapest, Hungary Barcelona, Spain CNR IMM Catania, Italy SiC Industry Outlook Catania, Italy
5 PFC market main metrics Market size: PFC overall market was $X.X B in 2006 at module level. Market volume: X.X billion units in 2006, growing to over X.X billion units by 2012, and a CAGR of ~XX% Typical PFC module manufacturing cost: 300 Watts: $XX (e.g. Desktop PC) 1 kw: $XX Main suppliers of diodes for PFC: Vishay Shindengen STMicroelectronics International Rectifier Toshiba OnSemi Typical diode requirements: 4 to V PFC Market
6 From SiC epi-ready wafers to marketed devices 2006 n-type SBD added-value analysis (lot > 100 substrates) x F.F x F Epi-ready wafers 3 : $XXX Epitaxy SiC epi-wafers 3 SBD: $X,XXX 6µm thick epilayer Front-end Process SBD dies 3 SBD: $X,XXX Packaging & tests xf.ff Available on the market place. Market price Marketing Not available on the market place. Internal cost Marketed devices ~ TTT x 6A SBD : $x,xxx PFC Market Margin x F.F Discrete devices ~ TTT x 6A SBD yielded: $x,xxx
7 Roadmap for Schottky ASP March 06: Infineon Technologies has launched its second-generation Schottky diodes. Diodes are available from 4 to 8 600V. Modules of 2 diodes can reach 16 Amp. 4A single diode is proposed at $x.x for 10,000 units Nominal: 3 production Target ASP Transition from 3 to 4 in PFC Market
8 Projection of market shares of EV, HEV & FCV over ICE to 2020 Market share for new cars sold every year. Based on 42M units sold in HEV market
9 Roadmap for operation voltage in HEV There is a clear trend to increase operation voltage from native battery pack xxxv to XkV through the use of boosters New generations of HEV cars are planed to integrate boosters According to Toyota the upper limit will reach XkV. We forecast this value to be set 2010 and beyond. New Toyota RX400h is now running xxxv operation voltage SiC is already proposing xxxxv devices (Schottky diodes) Honda electric engine HEV market
10 Global UPS market: Market value, main uses and worldwide consumption UPS systems overall market value: $ X.X billion in 2006 Main uses of UPS systems UPS market
11 UPS products segments Low power 0 1 kva and 1 5 kva : PC, work stations, servers Off line : in case of power cuts (97 % efficiency) Medium power 5 to 20 kva and kva : Data centers, telecom High power KVA : Industrial, tertiary, telecom On line : for continuous secured power (85 % efficiency) UPS market
12 AC drives market generalities AC drives (called also frequency converters, inverters, variable speed AC drives, variable frequency drives - VFD) are power controls units used to steplessly control the speed of an AC motors (called also squirrel cage motors). AC drives are integrated on AC motors or sold separately. The global AC drives market is estimated at X.XX billion US dollar in Current prices for AC drives : $xxx for 10 kw $x,xxx for 100 kw Power module account for XX % of the total cost 2006 AC drives market size over a total of $X.XXB Motor drives market
13 Variable speed wind turbine inverters Generator and inverter design : Double fed induction generator (DFIG) : The generator stator is connected to the grid directly. Only the rotor of the generator is connected to the grid by an electronic inverter. Advantage : only a part of the power production is fed through the inverter (about 30 %) => the nominal power of the inverter systems can be less than the nominal power of the WT. Low cost inverter ( $ xx,xxx for a 2 MW with about 700 kw converters). This is the most widespread design (80 % of the turbines) Wind Power market 2006
14 Cost breakdown of a solar installation and inverter cost in $/kw Solar module: $X,XXX/kW ~ YY% Inverter: ~$XXX/kW ~ Z% Installation, cables and other materials: $X,XXX/kW ~ DD% Solar Power market
15 2006 SiC substrate vendors market shares Company Cree (merchant supplier) II-VI Norstel Dow Corning Sixon Nippon Steel SiCrystal Others Cree internal LED Total 2006 sales ($M) XX.X X.X X.X X.X X.X X.X X.X X.X XXX XXX SiC substrates sales breakdown over the $XXM open market SiC substrates market
16 Wafers diameter evolution in production for HB-LED SiC substrates market
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