M Valve Linkage Kit for M9x16 Series Electric Motor Actuators

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1 FANs 977, 125, Product/Technical Bulletin M Issue Date 0597 M Valve Linkage Kit for M9x16 Series Electric Motor Actuators The M Valve Linkage Kit provides for field mounting of both styles of M9x16 Series Electric Motor Actuators to Johnson Controls through 2 in. (DN15 through DN50) globe style valve bodies. Figure 1: M Valve Linkage Kit Used to Field Mount an M9216 Series Electric Motor Actuator to a VG7000 Series Bronze Control Valve Features and Benefits Universal Mounting, Including Adjustments for Stem Height and Valve Strokes 180 lb (801 N) Minimum Bidirectional Valve Shutoff Force Interchangeable Rack and Pinion Design Simple Pneumatic-to-Electric Field Conversion Unique Proven Spring Capsule Design One linkage kit for mounting both double acting (M9116 Series) and spring return (M9216 Series) electric motor actuators to all Johnson Controls valves through 2 in. (DN15 through DN50) with the standard V-3000 bonnet design Shutoff pressures meet most commercial HVAC system application needs for through 2 in. (DN15 through DN50) valves Three different pitch sizes correspond to three valve stroke lengths for through 2 in. (DN15 through DN50) valves, equalizing stem travel per degree of actuator rotation for enhanced control resolution Simple setup procedure, minimizes installation time Spring coupling automatically compensates for tolerances and seat wear, in addition to providing a minimum of 180 lb (801 N) of stem force 1997 Johnson Controls, Inc. 1 Part No , Rev. A Code No. LIT

2 Application Overview Pneumatically actuated globe style valves have been used for many years in HVAC systems, and are still installed in many buildings. With an increasing number of system conversions to electric control, many pneumatically operated valves are being replaced or retrofitted with electric actuators. The M9x16 Electric Motor Actuator coupled with the M Valve Linkage Kit provides a reliable yet inexpensive way to upgrade existing globe valves. The Johnson Controls globe valves offer industry-leading performance, and are now available with M9x16 Series Electric Motor Actuators for enhanced double acting and spring return electric operation. The M9x16 Electric Motor Actuator coupled to the valve body with the M Valve Linkage Kit is also ideally suited for new installations, especially those applications specifically requiring electronic spring return actuation. Operation The M Valve Linkage Kit converts the rotary motion output of the M9x16 Series Electric Motor Actuator into linear motion in order to operate through 2 in. (DN15 through DN50) Johnson Controls globe style control valves. A rack and pinion drive mechanism provides the linear movement. The unit is designed to furnish a minimum of 180 lb (801 N) of stem force in both directions. A compression spring on the output shaft of the linkage automatically compensates for valve tolerances and seat wear. This spring case is also used in the Y20EBD Valve Linkage, offering many years of proven, reliable performance. The spring will allow for 3/16 in. (5 mm) of overtravel. The M Valve Linkage Kit offers a single rack and pinion design that utilizes three different pitches. To accommodate the nominal valve strokes of 5/16,, and 3/4 in. (8, 13, and 19 mm), the three different pitch sizes correspond with the three valve stroke lengths, equalizing the percentage of stem travel per degree of actuator rotation (enhancing control resolution). The rack and pinion design also provides for uniform force and timing over the entire valve stroke. The linkage includes setup features and indicators that fix the position of the rack and pinion during installation, ensuring quick and accurate setup. Installation Parts Included M Valve Linkage Jam nut Three anti-rotation screws: Two No x 1-1/4 in. Phillips-head for M9116 Series Electric Double Acting Motor Actuators One No x 2-3/8 in. Phillips-head for M9216 Series Electric Spring Return Motor Actuators Tools Required Screwdriver, 3/16 in. (5 mm) blade Screwdriver, Torx, T20 (optional) Screwdriver, No. 2 Phillips-head Adjustable wrench or 13/32 in. (10 mm) nut driver 7/16 in. (11 mm) wrench 3/32 in. (2 mm) Allen wrench 1/8 in. (3 mm) Allen wrench 2 M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin

3 Dimensions Component Identification Cover 2-9/16 5 (65) (127) Pinion, 3/4 in. (13, 19 mm) 5/16 in. (8 mm), 3/4 in. (13, 19 mm) 5/16 in. (8 mm) Rack 12-11/32 (314) Jam Nut Spring Capsule Shaft Spring Capsule Cross Pin Stem Connector 3-7/16 (87) Figure 2: M Valve Linkage Kit Dimensions, in. (mm) Figure 3: Components of the M Valve Linkage Kit M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin 3

4 Stroke Setup (See Figures 3 and 4.) The rack and pinion is factory set at in. (13 mm) valve stroke. The M Valve Linkage Kit can accommodate all stroke lengths less than or equal to 3/4 in. (19 mm); however, setup and calibration time is significantly compressed by utilizing the preset positions for 5/16,, and 3/4 in. (8, 13, and 19 mm) stroke lengths. 1. Using a 3/16 in. (5 mm) blade screwdriver, remove the cover. 2. Referring to Table 1, determine the rack and pinion position that corresponds with the stroke of the valve. If a in. (13 mm) stroke is required, go directly to Step 6; if not, proceed to Step 3. Note: If the valve and linkage combination for the specific application is not included in Table 1, measure the valve stroke and use the appropriate nominal rack and pinion setting. The 5/16 in. (8 mm) stroke setting should be used for valves with a 3/8 in. stroke. 3. Unscrew the spring capsule shaft from the rack. 4. Remove the rack with the T-nut and set this assembly aside. 5. Rotate the pinion so that the desired stroke index notch lines up with the index hole in the housing. Check that the marking on the notch corresponds with the desired stroke. Note: The 3/4 and 5/16 in. (19 and 8 mm) stroke settings share the same notch. 6. Hold the pinion in place by wedging a 3/32 in. (2 mm) Allen wrench into the index hole in the housing, in order to achieve a frictional fit. 7. Make sure that the T-nut (the brass nut inserted in the back of the rack) is pushed to the front of the rack, and reassemble the rack such that the corresponding stroke marking on the rack aligns with the centerline of the pinion. 8. Verify that the jam nut is threaded all the way onto the spring capsule shaft. Then insert the spring capsule shaft into the housing, and thread the shaft all the way into the T-nut. It may be necessary to move the rack forward to ensure that the T-nut is properly aligned with the spring capsule shaft thread. Do not completely tighten the jam nut at this time, since adjustments will need to be made to the spring capsule shaft at final assembly. 3/32 in. (2 mm) Allen Wrench Centerline Stroke Index Notch Index Hole Pinion 3/4, 3/4 in. Stroke Position 5/16 in. Stroke Position T-Nut (Partially Obscured By Rack) Rack Figure 4: Enlarged View of Rack and Pinion Shown Set for 5/16 in. (8 mm) Stroke 5/16 Jam Nut 9. Maintain this setup by ensuring that the 3/32 in. (2 mm) Allen wrench remains inserted in the index hole, and proceed to the Mounting Actuator to Linkage section which follows. IMPORTANT: The preceding Stroke Setup procedure ensures proper overtravel of the spring. Do not set up the linkage with more than 3/16 in. (5 mm) of overtravel on the spring. The overtravel can be measured by determining the relative movement between the top of the spring capsule and the spring capsule shaft at both ends of travel. 4 M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin

5 Table 1: Valve Strokes Valve Size in. (DN15), 3/4 (DN20) 5/8 3/4 1 1 (DN25), 1-1/4 (DN32) (DN40), 2 (DN50) 2 Valve Code Number V-4332 and VTM Series V-3766, V-3854, V-3966 Series VG7000 Series V-4334 and V-4440 Series V-3754, V-3974, V-4324 Series V-3754, V-3974, V-4324 Series VG7000 Series V-3754, V-3974, V-4324 Series V-5254, V-5464, V-5844 Series VG7000 Series V-5254, V-5464, V-5844 Series Valve Stroke in. Rack and Pinion Position 5/16 5/16 5/16 (8 mm) 5/16 (8 mm) 5/16 5/16 (13 mm) (13 mm) 3/4 (19 mm) 3/4 (19 mm) to 1-1/4 Siebe VB92xx to 1-1/4 Siebe VB93xx 3/8 5/16 to 3 Honeywell V5011A, F, and G Single-Seated and V5013F Three-Way 13/32 in. (10 mm) Clamp Nuts (Two Locations) Actuator Collar Drive Shaft Linkage U-Bolt Nodule Guides Stem Connector Valve Yoke Location for Anti-Rotation Screw 0 90 Jam Nut 1/8 in. (3 mm) Allen W rench Used as Spacer Rotation Limiter (Two Locations) Manual Override Crank Manual Override Yoke Mounting Screw Figure 5: M Valve Linkage Kit with M9216 Series Electric Motor Actuator 13/32 in. (10 mm) Clamp Nuts (Two Locations) Location for Anti-Rotation Screws (Two Locations) Rotation Limiter (Two Locations) 1/8 in. (3 mm) Allen W rench Used as Spacer Alternate Location for Allen W rench (W hen Used as Spacer) Actuator Collar Drive Shaft Linkage Position Indicator U-Bolt Location of Manual Override Button Figure 6: M9116 Series Electric Motor Actuator M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin 5

6 Mounting Actuator to Linkage Johnson Controls recommends mounting the actuator and the linkage in an upright position, in a conveniently accessible location. Sufficient clearance must be allowed for actuator and linkage removal. The mounting instructions vary depending on the model of actuator selected: M9116 Series Electric Double Acting Motor Actuators or M9216 Series Electric Spring Return Motor Actuators. Care must be taken to ensure that the rack does not fall out while orientating the actuator onto the linkage. For installation on Johnson Controls in. VT Series Terminal Unit Valves, Barber-Colman (Siebe) through 1-1/4 in. globe valves, or Honeywell through 3 in. globe valves, refer to Table 3. M9116 Series Electric Double Acting Motor Actuators 1. Check that the linkage is preset to the proper valve stroke; refer to the Stroke Setup section for more details. 2. Push the valve stem down all the way. 3. Place the linkage squarely on the valve bonnet. Loosely mount the linkage to the valve by tightening the yoke mounting screw finger tight. 4. Engage and hold down the manual override button on the actuator. Using the 1/8 in. (3 mm) Allen wrench as a spacer between the collar and the rotation limiter as illustrated in Figure 6, rotate the actuator collar Clockwise (CW) until it hits the Allen wrench. Verify that the collar is rotated off the end stop approximately 3 to 5 degrees by using the actuator nodule guides as a reference. 5. Mount the actuator over the drive shaft on the linkage, making sure that the drive shaft is positioned in the center of the U-bolt. 6. Using a No. 2 Phillips-head screwdriver, loosely thread the two No x 1-1/4 in. anti-rotation screws in for positioning purposes only; do not tighten these screws all the way at this time. 7. Hold the actuator against the bosses located on the valve linkage housing. Tighten the two clamp nuts using an adjustable wrench or 13/32 in. (10 mm) nut driver, then tighten the two anti-rotation screws securely. 8. Proceed to the Attaching Valve Stem to Linkage section which follows. M9216 Series Electric Spring Return Motor Actuators 1. Check that the linkage is preset to the proper valve stroke; refer to the Stroke Setup section for more details. 2. Place the linkage squarely on the valve bonnet. Loosely mount the linkage to the valve by tightening the yoke mounting screw finger tight. 3. Referring to Table 2, determine the desired return-to-normal function based on the valve action and the return-to-normal direction of the actuator. Note: The return-to-normal rotation direction is factory set to rotate Counterclockwise (CCW -- stem down spring return). For detailed information on changing the return-to-normal rotation direction, refer to the M9200 Series Electric Motor Spring Return Actuators Product/Technical Bulletin (LIT ). 4. Mount the actuator over the drive shaft on the linkage, making sure that the drive shaft is positioned in the center of the U-bolt. 5. Finger tighten the two clamp nuts onto the U-bolt so that the U-bolt loosely rests against the drive shaft. IMPORTANT: Do not tighten the clamp nuts all the way. During setup, the actuator collar must be able to move while the drive shaft remains stationary. 6. Using a No. 2 Phillips-head screwdriver, loosely thread the No x 2-3/8 in. anti-rotation screw in for positioning purposes only; do not tighten this screw all the way at this time. 7. Note: To use the manual override crank, push the crank in firmly and wind it in a CW direction to the desired angle. To lock the desired position, wind the crank a 1/4 turn CCW and remove. IMPORTANT: The only time the manual override crank should be rotated in a CCW direction is when locking in an angle position. a. If the desired return-to-normal direction is CCW, rotate the actuator collar CW to the 85 to 87 position (3 to 5 off the end stop), 6 M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin

7 using a 1/8 in. (3 mm) Allen wrench to gauge the gap between the collar and the rotation limiter (as illustrated in Figure 5). To lock the position when using the manual override crank, wind the crank a 1/4 turn CCW and remove. b. If the desired return-to-normal direction is CW, rotate the actuator collar CCW to the 3 to 5 position, using a 1/8 in. (3 mm) Allen wrench to gauge the gap between the collar and the rotation limiter (as illustrated in Figure 5). To lock the position when using the manual override crank, wind the crank a 1/4 turn CCW and remove. 8. Hold the actuator against the bosses located on the valve linkage housing. Tighten the two clamp nuts using an adjustable wrench or 13/32 in. (10 mm) nut driver, then tighten the anti-rotation screw securely. Table 2: Return-to-Normal Function Valve Body Style Counterclockwise Actuator Direction: Spring Returns Stem Down Clockwise Actuator Direction: Spring Returns Stem Up Return-to-Normal Function PDTC* Normally Closed Normally Open PDTO** Normally Open Normally Closed Mixing: Upper Port Lower Port Normally Open Normally Closed * PDTC = Push-Down-To-Close ** PDTO = Push-Down-To-Open Attaching Valve Stem to Linkage Normally Closed Normally Open 1. Thread the jam nut onto the valve stem. 2. Lift the stem up. 3. Referring to Figure 3, thread the stem connector onto the valve stem until the stem hits the cross pin. Note: It may be necessary to thread the spring capsule shaft further into the T-nut to allow the necessary clearance to thread the stem into the connector. 4. Referring to Figure 5, use a 7/16 in. (11 mm) wrench to tighten the jam nut against the stem connector. 5. Using a 3/16 in. (5 mm) blade screwdriver, tighten the yoke mounting screw. 6. Thread the spring capsule shaft into the T-nut until the valve stem is in its fully up position. The spring capsule shaft is in position when shaft meets resistance as the spring in the coupling begins to compress. 7. Referring to Figure 4, use a 7/16 in. (11 mm) wrench to tighten the jam nut (inside the housing) against the T-nut. 8. Carefully remove the 3/32 in. (2 mm) Allen wrench from the pinion. IMPORTANT: Do not energize the actuator before removing the Allen wrench. Failure to remove the Allen wrench could result in damage to the actuator and/or linkage. 9. Before proceeding to Step 10, check the following and make adjustments as necessary: a. Has the proper stroke been selected? b. Is the actuator rotated 3 to 5 degrees off the rotation limiter? c. Are the two U-bolt clamp nuts tightened securely? d. Are the anti-rotation screw(s) tightened securely? e. Is the stem in the fully up position? f. Is the stem jam nut tightened securely? g. Is the yoke mounting screw tightened securely? h. Is the jam nut tightened securely against the T-nut? i. Is the 3/32 in. (2 mm) Allen wrench removed from the pinion? 10. Turn the manual override crank a 1/4 turn CW to release the spring (M9216 models only). 11. Energize the actuator to ensure proper operation. 12. Re-install the cover. M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin 7

8 Table 3: Accessories (Order Separately.) Description Code Number VT Adapter Kit* (For Mounting to Johnson Controls in. VT Series Terminal Unit Valves) Barber-Colman (Siebe) Adapter Kit* (For Mounting to Barber-Colman Through 1-1/4 in. Globe Valves) Honeywell Adapter Kit* (For Mounting to Honeywell Through 3 in. Globe Valves) * Used in conjunction with an M Valve Linkage Kit. V V-9999-BC1 V-9999-HW1 Specifications Product Service Shutoff Force Valve Stroke Valve Assembly Operating Temperatures Dimensions Shipping Weight M Valve Linkage Kit Hot Water, Chilled Water, and Steam 180 lb (801 N) Minimum 5/16,, or 3/4 in. (8, 13, or 19 mm); See Table 1. Minimum Ambient = -4 F (-20 C) Maximum Ambient = 122 F (50 C) For Fluid Temperatures Up to 285 F (141 C) = 110 F (43 C) For Fluid Temperatures Greater Than 285 F (141 C) 4-31/32 in. W x 2-11/32 in. D x 12-11/32 in. H (126 mm W x 60 mm D x 314 mm H) 4 lb (1.8 kg) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI Printed in U.S.A. 8 M Valve Linkage Kit for M9x16 Series Electric Motor Actuators Product/Technical Bulletin

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