Relays SAFETY RELAYS SERIES. High Integrity Safety Relays. Suitable for SIL 3 applications according to IEC and IEC D5000 / D1000 SERIES

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1 D5000 / D00 SERIES SAFETY RELAYS SERIES High Integrity Safety Relays Suitable for applications according to IEC 608 and IEC 611 Relays technology for safety DTS

2 SAFETY RELAY - FEATURES SAFETY RELAY SERIES FEATURESEATURES Applications When loads, such as valves or motors, cannot be driven directly by a safety or by an emergency push button, an interposing relay becomes a necessity. In example, when the power required to switch the load is greater than what can be provided by the or when multiple contacts are required to be driven by the same signal, the use of a relay is a must. In today s high integrity applications a standard relay is no longer acceptable. Whether it is for a ESD, F&G, BMS or for any other critical application, a Safety () Relay must be used. GMI Relays are available in various contact configurations and rating to cover the majority of applications; they are available with standard DC as well as with AC coil. Typical applications are shut down or relief valves control, Fire & Gas valve control, Turbine shut down motors, etc. For each application the specific Safety Function must be determined to select the correct Safety Relay. The Safety Function controls the operating condition of the SIF, therefore of the Safety Relay. Safety Functions can be basically divided in four types starting from the following operating conditions: Relay Coil - NC Relay Contacts ( Normally Energized ) Relay Coil - NO Relay Contacts ( Normally De-Energized ) ND Relay Coil - NO Relay Contacts ( Normally De-Energized ) ND Relay Coil - NC Relay Contacts ( Normally Energized ) By Relay Coil we mean a High condition (power on) at the relay coil terminals and by ND Relay Coil we mean the exact opposite, a Low condition (power off). NC or NO Relay Contacts determine whether power is available to the load under normal operating conditions or not; with NC contacts the load is Normally Energized and with NO contacts the load is Normally De-Energized. The Safety Function is to revert the above operating conditions. For example, with relay coil and NC relay contacts, Safety Function is to disconnect power to the load by removing power at the relay coil (From High to Low condition); This is the most typical relay function for a. Or, with a relay coil and NO relay contacts, Safety Function is to power-on load by removing power at the relay coil (From High to Low condition). Other aspects in selecting the safety relay are: the load s contacts rating; the number of contacts required to be driven by the same control signal; if a single line or both lines of the load must be switched ON or OFF. For each GMI Safety Relay a data sheet containing schematics of all possible applications, as well as coil and contacts rating, is available. Line Monitoring Some critical applications, such as ND systems (F&G), require constant monitoring of the line and load. When using a relay, it is no longer possible to use the Safety System inherent pulse or continuous monitoring feature to accomplish this task. Models D5293S, D5294S and D93S have a built-in diagnostic circuit that monitors line and load providing separate alarms. All units are designed to filter the safety system line monitoring pulse, thus eliminating negative effects for relay and load. Such feature can be switched ON or OFF in the field. 28 DTS

3 SAFETY RELAY - FEATURES Enclosure Characteristics Two types of enclosure are available in 12 or mm widths. D5000 Series 12 or mm; D00 Series mm. Plug-in screw terminal blocks to secure terminations up to 2.5 mm 2. DIP switches easily accessible by removing the side cover (D5000 series) or by sliding out the top part of the enclosure (D00 Series). Power Bus mounting Safety Relays equipped with Line and diagnostic require a supply source to operate. The power source can be connected through the unit s terminal blocks or via the optional power bus system available for both Series. Termination Board compatibility As for all modules of series D5000 and D00, Safety Relays can be installed on Customized Termination Boards. Available both for 12mm and mm modules. technology for safety DTS

4 SAFETY RELAY SELECTION TABLE Field device Model Connections Connections Rating SIL level D5090S +/AC -/AC ON +/AC -/AC ON 4 A 250 Vac 00 VA 4 A 250 Vdc 1 W Relay with Coil and (1-1). function: disconnect by disconnecting input (0-0). Can be used to disconnect one or both supply lines (see figures). Coil D5091S OFF ON 4 A 250 Vac 00 VA 4 A 250 Vdc 1 W SAFETY RELAYS D5290S Relay with ND Coil and ND or (0-0 or 0-1). function: connect by connecting input (1-1) or disconnect by connecting input (1-0) (see figures). To disconnect both supply lines, use two D5091S units in parallel. +/AC -/AC ON +/AC -/AC ON Coil A 250 Vac 2500 VA A 250 Vdc 300 W Relay with Coil and (1-1). function: disconnect by disconnecting input (0-0). Can be used to disconnect one or both supply lines (see figures). Coil D5291S OFF ON A 250 Vac 2500 VA A 250 Vdc 300 W Relay with ND Coil and ND or (0-0 or 0-1). function: connect by connecting input (1-1) or disconnect by connecting input (1-0) (see figures). To disconnect both supply lines, use two D5291S units in parallel. Coil 30 DTS

5 SAFETY RELAY SELECTION TABLE Field device Model Connections Connections Rating SIL level D5290S /SA +/AC -/AC ON +/AC -/AC ON A 250 Vac 2500 VA A 250 Vdc 300 W Relay with Coil and (1-1). function: disconnect by disconnecting input (0-0). Can be used to disconnect one or both supply lines (see figures). Installation in safe area only and not compatible with pulse diagnostic. Coil D5290S /AC -/AC A ON B +/AC -/AC A ON B 5 A 250 Vac 1250 VA 5 A 250 Vdc 175 W SAFETY RELAYS D5290S -079 Relay for /ND with /ND Coil for interrupting up to 4 loads. function: configurable via external wiring. Can be used to disconnect one or both supply lines (see data sheet). +/AC -/AC A ON B +/AC -/AC A ON B Coil 5 A 250 Vac 1250 VA 5 A 250 Vdc 175 W Relay for /ND with /ND Coil for interrupting up to 4 loads. function: configurable via external wiring. AC Coil. Can be used to disconnect one or both supply lines (see data sheet). 1 Vac Coil D5290S /AC -/AC ON +/AC -/AC ON A 250 Vac 2500 VA A 250 Vdc 300 W Relay with Coil and (1-1). AC Coil. function: disconnect by disconnecting input (0-0). Can be used to disconnect one or both supply lines (see figures). 1 Vac Coil technology for safety DTS

6 SAFETY RELAY SELECTION TABLE Field device Model Contacts Connections Rating SIL level D5293S ON OFF A 250 Vac 2500 VA A 250 Vdc 300 W Relay with Coil and (1-1). function: disconnect by disconnecting input (0-0). Can be used to disconnect both supply lines (see figures). With smart line and load diagnostic function. RS-485 output. Coil D5294S ON OFF A 250 Vac 2500 VA A 250 Vdc 300 W SAFETY RELAYS D92S Relay with ND Coil and (0-0). function: connect by connecting input (1-1). Can be used to disconnect both supply lines (see figures). With smart line and load diagnostic function. RS-485 output. ON OFF Coil 3 A 250 Vac 750 VA 3 A 125 Vdc 1 W Relay with and ND Coil and (1-1, 0-0). function : disconnect by disconnecting input (0-0). function ND: connect by connecting input (1-1). Coil D92D ON ON Dual channel Relay with and ND Coil and (1-1, 0-0). function : disconnect by disconnecting input (0-0). function ND: connect by connecting input (1-1). Can be used to disconnect two loads or both supply lines. ON 3 A 250 Vac 750 VA 3 A 125 Vdc 1 W Coil 32 DTS

7 SAFETY RELAY SELECTION TABLE Field device Model Contacts Connections Rating SIL level D92S -069 ON OFF 3 A 250 Vac 750 VA 3 A 125 Vdc 1 W Relay with Coil and (1-1) and ND Coil and (0-1). function : disconnect by disconnecting input (0-0). function ND: disconnect by connecting input (1-0). Coil SAFETY RELAYS D92D -069 ON ON Relay with Coil and (1-1) and ND Coil and (0-1). function : disconnect by disconnecting input (0-0). function ND: disconnect by connecting input (1-0). Can be used to disconnect two loads or both supply lines. ON 3 A 250 Vac 750 VA 3 A 125 Vdc 1 W Coil D93S ON OFF 3 A 250 Vac 750 VA 3 A 125 Vdc 1 W Dual channel Relay with and ND Coil and (1-1, 0-0). function : disconnect by disconnecting input (0-0). function ND: connect by connecting input (1-1). With line and load diagnostic function. Coil Safety Relay technology for safety DTS

8 Characteristics: Front Panel and Features: Ordering Information: D5090 General Description: The single channel Relay, D5090S is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input and output contacts. Three mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 1) line input monitoring, to allow DCS/ line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/. Driving line pulse testing, executed by DCS/, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 2) low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. 3) short circuit fault detection: when enabled, it allows DCS/ to detect short circuit fault of module. D5090S provides two NO contacts for normally energized load and a NC contact for service purpose, in order to switch the load on both supply lines. See the following pages for Functional Safety applications with related SIL value. Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area or in Zone 2. STS 1 2 D Model: D5090S G.M. International DTS Page 1/4 according to IEC 608 for Tproof = / yrs ( / % of total SIF). SIL 2 according to IEC 608 for Tproof = yrs ( % of total SIF). PFDavg (1 year) 7.01 E-06, SFF % for. Installation in Zone 2. contact for load and contact for service purpose. Line input monitoring in-field DIP Switch selectable. Driving input voltage monitoring. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. ATEX, IECEx Certifications. DIN-Rail accessories: Cover and fix MCHP196 Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards. 4 A Relay Module for DIN-Rail and Termination Board Model D5090S Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. The following monitoring circuits are mutually exclusive: 1) Line input monitoring (DIP-Switch selectable): to allow DCS/ line monitoring function (pulse test). 2) Voltage monitoring (DIP-Switch selectable):.6 Vdc for normal operation, 17 Vdc reflects a high impedance ( ma consumption) to the control device. 3) Short circuit fault detection (DIP-Switch selectable): to allow DCS/ to detect short circuit fault of module. Current 24 V: 35 ma with relay energized and line input monitoring disabled, 45 ma with relay energized and line input monitoring enabled, typical. Power dissipation: 0.85 W with 24 V input voltage, relay energized and line input monitoring disabled, 1.1 W with 24 V input voltage, relay energized and line input monitoring enabled, typical. Isolation (Test Voltage): Input / All s 2.5 KV ; Out 1 / Out 2: 500V. : 1 voltage free SPDT relay contact identified with outputs: Out 1 (NO contact) terminals 7-11 and Out (NC contact) terminals 9-; 1 voltage free SPST relay contact identified with output Out 2 (NO contact) terminals Terminals 7-11 (Out 1) and 8-12 (Out 2) are open when relay is de-energized, closed in energized relay condition. load output (not SIL) at terminals 9- is normally close when relay is de-energized, open in energized relay condition. Contact material: Ag Alloy (Cd free). Contact rating: 4 A 250 Vac 00 VA, 4 A 250 Vdc 1 W (resistive load). DC breaking capacity: V (V) Resistive Mechanical / Electrical life: 5 * 6 / 3 * 4 operation, typical. Bounce time NO / NC contact: 3 / 8 ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 94/9/EC Atex Directive and to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits - 40 to + 70 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Safety Description: ATEX: II 3G Ex na nc IIC T4 Gc IECEx: Ex na nc IIC T4 Gc non-sparking electrical equipment. -40 C Ta 70 C. Approvals: BVS ATEX E 1 conforms to EN60079-, IECEx BVS.0072 X conforms to IEC Russia according to GOST , R , R , R ExnAnCIICT4 X. Ukraine according to GOST , 782.0, 782.3, ExsIIT4 X. TUV Certificate No. C-IS , SIL 2 / conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 1 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. Protection class: IP. Dimensions: Width 12.5 mm, Depth 123 mm, Height 1 mm. 4 I (A)

9 Image: Function Diagram: SAFE AREA, ZO 2 GROUP IIC T4 MODEL D5090S Out 1 (NO contact) Out Not SIL (NO2) 11 (CM1) 7 (CM1) 9 (NC1) In Out 2 (NO contact) (NO1) 8 (NO3) 12 Termination board connector See the following pages for Functional Safety applications with related SIL value. Relay contact shown in de-energized position. Terminals 7-11 and 8-12 are open; terminals 9- are closed. G.M. International DTS Page 2/4

10 Applications: Application D5090S - Normally Energized Condition () and Normally Energized Relay, with interruption of both load supply lines Normal state operation De-energized to trip operation Vdc Contacts 7-11 and 8-12: in normal operation relays are energized, contacts are closed, load is energized. Contact 9-: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts 7-11 and 8-12: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact 9-: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 3/4

11 Applications: Application D5090S - Normally Energized Condition () and Normally Energized Relay, with interruption of only one load supply line Normal state operation De-energized to trip operation Vdc 12 8 Contacts 7-11 and 8-12: in normal operation relays are energized, contacts are closed, load is energized. Contact 9-: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts 7-11 and 8-12: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact 9-: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 4/4

12 Characteristics: Front Panel and Features: Ordering Information: D5091 General Description: The single channel Relay, D5091S is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input and output contacts. Two mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 1) line input monitoring, to allow DCS/ line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/. Driving line pulse testing, executed by DCS/, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 2) low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. D5091S provides 1 SPDT contact for two different safety functions: 1) Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks 7-8. The driving signal is normally low (0 Vdc), the relay is normally de-energized, contact is open and load is de-energized. The safety function is met when the driving signal is high (), the relay is energized, contact is closed and load is energized. At Terminal Blocks 9- is also available a service contact (for service load) with opposite (not SIL) function. 2) Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks 9-. The driving signal is normally high (), the relay is normally energized, contact is open and load is de-energized. The safety function is met when the driving signal is low (0 Vdc), the relay is de-energized, contact is closed and load is energized. At Terminal Blocks 7-8 is also available a service contact (for service load) with opposite (not SIL) function. Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area or in Zone 2. STS 1 2 D Model: D5091S according to IEC 608 for Tproof = 6 / 12 yrs ( / % of total SIF) for ND load with ND relay (terminals 7-8). according to IEC 608 for Tproof = / yrs ( / % of total SIF) for ND load with relay (terminals 9-). SIL 2 according to IEC 608 for Tproof = yrs ( % of total SIF). PFDavg (1 year) 1.58 E-05, SFF 99. % for ND load with ND relay. PFDavg (1 year) 7.01 E-06, SFF % for ND load with relay. Installation in Zone 2. 1 SPDT contact for 2 different Safety Functions: 1) for ND load (energized in fail safe state) with ND relay condition (energized in fail safe state) 2) for ND load (energized in fail safe state) with relay condition (de-energized in fail safe state) Line input monitoring in-field DIP Switch selectable. Driving input voltage monitoring. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. ATEX, IECEx Certifications. Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards. 4 A Relay Module for ND with ND or Relay condition DIN-Rail & Termination Board, Model D5091S Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. The following monitoring circuits are mutually exclusive: 1) Line input monitoring (DIP-Switch selectable): to allow DCS/ line monitoring function (pulse test). 2) Voltage monitoring (DIP-Switch selectable):.6 Vdc for normal operation, 17 Vdc reflects a high impedance ( ma consumption) to the control device. Current 24 V: 35 ma with relay energized and line input monitoring disabled, 45 ma with relay energized and line input monitoring enabled, typical. Power dissipation: 0.85 W with 24 V input voltage, relay energized and line input monitoring disabled, 1.1 W with 24 V input voltage, relay energized and line input monitoring enabled, typical. Isolation (Test Voltage): Input/ 2.5 KV. : voltage free SPDT relay contact. Terminals 7-8, open when relay de-energized, close in energized condition. Terminals 9-, close when relay de-energized, open in energized condition. Contact material: Ag Alloy (Cd free). Contact rating: 4 A 250 Vac 00 VA, 4 A 250 Vdc 1 W (resistive load). DC breaking capacity: V (V) Resistive Mechanical / Electrical life: 5 * 6 / 3 * 4 operation, typical. Bounce time NO / NC contact: 3 / 8 ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 94/9/EC Atex Directive and to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits - 40 to + 70 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Safety Description: ATEX: II 3G Ex na nc IIC T4 Gc IECEx: Ex na nc IIC T4 Gc non-sparking electrical equipment. -40 C Ta 70 C. Approvals: BVS ATEX E 1 conforms to EN60079-, IECEx BVS.0072 X conforms to IEC Russia according to GOST , R , R , R ExnAnCIICT4 X. Ukraine according to GOST , 782.0, 782.3, ExsIIT4 X. TUV Certificate No. C-IS , SIL 2 / conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 1 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. Protection class: IP. Dimensions: Width 12.5 mm, Depth 123 mm, Height 1 mm. 4 I (A) DIN-Rail accessories: Cover and fix MCHP196 G.M. International DTS Page 1/4

13 Image: Function Diagram: SAFE AREA, ZO 2 GROUP IIC T4 MODEL D5091S In () SPDT Out ND 7-8 or Termination board connector Relay contact shown in de-energized position Terminals 7-8 open, terminals 9- close. Safety Function for ND load (energized in fail safe state) is available at terminal blocks 7-8; In this case, the Safety Function is met when the relay is energized (closed contact). Safety Function for ND load (energized in fail safe state) is available at terminal blocks 9-; In this case, the Safety Function is met when the relay is de-energized (closed contact). G.M. International DTS Page 2/4

14 Applications: Application for D5091S - SIL Normally De-Energized Condition (ND) and Normally De-Energized Relay Normal state operation Energized to trip operation 0 Vdc Contact 7-8: in normal operation the relay is de-energized, contact is open, load is de-energized Contact 9-: in normal operation the relay is de-energized, contact is closed, service load is energized. Contact 7-8: the Safety Function is met when the relay is energized, contact is closed, load is energized. Contact 9-: relay is energized, contact is open, service load is de-energized. Application for two D5091S - SIL Normally De-Energized Condition (ND) and Normally De-Energized Relay with one common driving signal from for the two relays Normal state operation Energized to trip operation Vdc Contacts 7-8: in normal operation relays are de-energized, contacts are open, load is de-energized Contacts 9-: in normal operation relays are de-energized, contacts are closed, service load is energized. Contacts 7-8: the Safety Function is met when the relays are energized, contacts are closed, load is energized. Contacts 9-: relays are energized, contacts are open, service load is de-energized. G.M. International DTS Page 3/4

15 Applications: Application for D5091S - SIL Normally De-Energized Condition (ND) and Normally Energized Relay Normal state operation De-energized to trip operation Vdc Contact 7-8: in normal operation the relay is energized, contact is closed, service load is energized Contact 9-: in normal operation the relay is energized, contact is open, load is de-energized. Contact 7-8: relay is de-energized, contact is open, service load is de-energized. Contact 9-: the Safety Function is met when the relay is de-energized, contact is closed, load is energized. Application for two D5091S - SIL Normally De-Energized Condition (ND) and Normally Energized Relay with common driving signal from for the two relays Normal state operation De-energized to trip operation Vdc Contacts 7-8: in normal operation relays are energized, contacts are closed, service load is energized Contacts 9-: in normal operation relays are energized, contacts are open, load is de-energized. Contacts 7-8: relays are de-energized, contacts are open, service load is de-energized. Contacts 9-: the Safety Function is met when the relays are de-energized, contacts are closed, load is energized. G.M. International DTS Page 4/4

16 Characteristics: D5290 General Description: The single channel Relay, D5290S is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input channel and output contacts. Three mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 1) line input monitoring, to allow DCS/ line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/. Driving line pulse testing, executed by DCS/, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 2) low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. 3) short circuit fault detection: when enabled, it allows DCS/ to detect short circuit fault of module. D5290S provides two NO contacts for normally energized load and a NC contact for service purpose, in order to switch the load on both supply lines. See the following pages for Functional Safety applications with related SIL value. Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area or in Zone 2. A Relay Module for DIN-Rail and Termination Board Model D5290S Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. The following monitoring circuits are mutually exclusive: 1) Line input monitoring (DIP-Switch selectable): to allow DCS/ line monitoring function (pulse test). 2) Voltage monitoring (DIP-Switch selectable):.6 Vdc for normal operation, 17 Vdc reflects a high impedance ( ma consumption) to the control device. 3) Short circuit fault detection (DIP-Switch selectable): to allow DCS/ to detect short circuit fault of module. Current 24 V: 60 ma with relay energized, typical. Power dissipation: 1.5 W with 24 V input voltage, relay energized, typical. Isolation (Test Voltage): Input / All s: 2.5 KV ; Out 1 / Out 2: 500V. : 1 voltage free SPDT relay contact identified with outputs: Out 1 (NO contact) terminals - and Out (NC contact) terminals -; 1 voltage free SPST relay contact identified with output Out 2 (NO contact) terminals -. Terminals - (Out 1) and - (Out 2) are open when relay is de-energized, closed in energized relay condition. load output (not SIL) at terminals - is normally close when relay is de-energized, open in energized relay condition. Contact material: Ag Alloy (Cd free) or AgSnO2. Contact rating: A 250 Vac 2500 VA, A 250 Vdc 300 W (resistive load). DC breaking capacity: V (V) Front Panel and Features: Resistive D5290 Ordering Information: Model: STS D5290S according to IEC 608 for Tproof = / yrs ( / % of total SIF). SIL 2 according to IEC 608 for Tproof = yrs ( % of total SIF). PFDavg (1 year) 7.01 E-06, SFF % for. Installation in Zone 2. A contact for load and contact for service purpose. Line input monitoring in-field DIP Switch selectable. Driving input voltage monitoring. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. ATEX, IECEx Certifications. Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards I (A) Mechanical / Electrical life: * 6 / 5 * 4 operation, typical. Bounce time NO / NC contact: 4 / 6 ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 94/9/EC Atex Directive and to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits 40 to + 60 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Safety Description: ATEX: II 3G Ex na nc IIC T4 Gc IECEx: Ex na nc IIC T4 Gc non-sparking electrical equipment. -40 C Ta 60 C. Approvals: BVS ATEX E 1 conforms to EN60079-, IECEx BVS.0072 X conforms to IEC Russia according to GOST , R , R , R ExnAnCIICT4 X. Ukraine according to GOST , 782.0, 782.3, ExsIIT4 X. TUV Certificate No. C-IS , SIL 2 / conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 5 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. Protection class: IP. Dimensions: Width.5 mm, Depth 123 mm, Height 1 mm. DIN-Rail accessories: Cover and fix MCHP196 G.M. International DTS Page 1/4

17 Image: Function Diagram: SAFE AREA, ZO 2 GROUP IIC T4 MODEL D5290S Out 1 (NO contact) Not SIL (NO2) (CM1) (NC1) In Out 2 (NO contact) (NO1) (NO3) Termination board connector See the following pages for Functional Safety applications with related SIL value. Relay contact shown in de-energized position. Terminals - and - are open; terminal - is closed. G.M. International DTS Page 2/4

18 Applications: Application D5290S - Normally Energized Condition () and Normally Energized Relay, with interruption of both load supply lines Normal state operation De-energized to trip operation 0 Vdc Contacts - and -: in normal operation relays are energized, contacts are closed, load is energized. Contact -: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact -: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 3/4

19 Applications: Application D5290S - Normally Energized Condition () and Normally Energized Relay, with interruption of only one load supply line Normal state operation De-energized to trip operation 0 Vdc Contacts - and -: in normal operation relays are energized, contacts are closed, load is energized. Contact -: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact -: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 4/4

20 Characteristics: Front Panel and Features: Ordering Information: D5291 General Description: The single channel Relay, D5291S is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input and output contacts. Two mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 1) line input monitoring, to allow DCS/ line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/. Driving line pulse testing, executed by DCS/, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 2) low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. D5291S provides 1 SPDT contact for two different safety functions: 1) Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks -. The driving signal is normally low (0 Vdc), the relay is normally de-energized, contact is open and load is de-energized. The safety function is met when the driving signal is high (), the relay is energized, contact is closed and load is energized. At Terminal Blocks - is also available a service contact (for service load) with opposite (not SIL) function. 2) Safety Function for Normally De-Energized load (energized in fail safe state) is available at Terminal Blocks -. The driving signal is normally high (), the relay is normally energized, contact is open and load is de-energized. The safety function is met when the driving signal is low (0 Vdc), the relay is de-energized, contact is closed and load is energized. At Terminal Blocks - is also available a service contact (for service load) with opposite (not SIL) function. Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area or in Zone 2. STS D5291 according to IEC 608 for Tproof = 6 / 12 yrs ( / % of total SIF) for ND load with ND relay (terminals -). according to IEC 608 for Tproof = / yrs ( / % of total SIF) for ND load with relay (terminals -). SIL 2 according to IEC 608 for Tproof = yrs ( % of total SIF). PFDavg (1 year) 1.58 E-05, SFF 99. % for ND load with ND relay. PFDavg (1 year) 7.01 E-06, SFF % for ND load with relay. Installation in Zone 2. A SPDT contact for 2 different Safety Functions: 1) for ND load (energized in fail safe state) with ND relay condition (energized in fail safe state) 2) for ND load (energized in fail safe state) with relay condition (de-energized in fail safe state) Line input monitoring in-field DIP Switch selectable. Driving input voltage monitoring. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. ATEX, IECEx Certifications. Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards. A Relay Module for ND with ND or Relay condition DIN-Rail & Termination Board, Model D5291S Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. The following monitoring circuits are mutually exclusive: 1) Line input monitoring (DIP-Switch selectable): to allow DCS/ line monitoring function (pulse test). 2) Voltage monitoring (DIP-Switch selectable):.6 Vdc for normal operation, 17 Vdc reflects a high impedance ( ma consumption) to the control device. Current 24 V: 60 ma with relay energized, typical. Power dissipation: 1.5 W with 24 V input voltage and relay energized, typical. Isolation (Test Voltage): Input/ 2.5 KV. : voltage free SPDT relay contact. Terminals -, open when relay de-energized, close in energized condition. Terminals -, close when relay de-energized, open in energized condition. Contact material: Ag Alloy (Cd free) or AgSnO2. Contact rating: A 250 Vac 2500 VA, A 250 Vdc 300 W (resistive load). DC breaking capacity: V (V) Resistive I (A) Mechanical / Electrical life: * 6 / 5 * 4 operation, typical. Bounce time NO / NC contact: 4 / 6 ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 94/9/EC Atex Directive and to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits - 40 to + 60 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Safety Description: ATEX: II 3G Ex na nc IIC T4 Gc IECEx: Ex na nc IIC T4 Gc non-sparking electrical equipment. -40 C Ta 60 C. Approvals: BVS ATEX E 1 conforms to EN60079-, IECEx BVS.0072 X conforms to IEC Russia according to GOST , R , R , R ExnAnCIICT4 X. Ukraine according to GOST , 782.0, 782.3, ExsIIT4 X. TUV Certificate No. C-IS , SIL 2 / conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 5 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. Protection class: IP. Dimensions: Width.5 mm, Depth 123 mm, Height 1 mm. Model: D5291S DIN-Rail accessories: Cover and fix MCHP196 G.M. International DTS Page 1/4

21 Image: Function Diagram: SAFE AREA, ZO 2 GROUP IIC T4 MODEL D5291S In () SPDT Out ND - or Termination board connector Relay contact shown in de-energized position Terminals - open, terminals - close. Safety Function for ND load (energized in fail safe state) is available at terminal blocks -; In this case, the Safety Function is met when the relay is energized (closed contact). Safety Function for ND load (energized in fail safe state) is available at terminal blocks -; In this case, the Safety Function is met when the relay is de-energized (closed contact). G.M. International DTS Page 2/4

22 Applications: Application for D5291S - SIL Normally De-Energized Condition (ND) and Normally De-Energized Relay Normal state operation Energized to trip operation 0 Vdc Contact -: in normal operation the relay is de-energized, contact is open, load is de-energized Contact -: in normal operation the relay is de-energized, contact is closed, service load is energized. Contact -: the Safety Function is met when the relay is energized, contact is closed, load is energized. Contact -: relay is energized, contact is open, service load is de-energized. Application for two D5291S - SIL Normally De-Energized Condition (ND) and Normally De-Energized Relay with one common driving signal from for the two relays Normal state operation Energized to trip operation 0 Vdc Contacts -: in normal operation relays are de-energized, contacts are open, load is de-energized Contacts -: in normal operation relays are de-energized, contacts are closed, service load is energized. Contacts -: the Safety Function is met when the relays are energized, contacts are closed, load is energized. Contacts -: relays are energized, contacts are open, service load is de-energized. G.M. International DTS Page 3/4

23 Applications: Application for D5291S - SIL Normally De-Energized Condition (ND) and Normally Energized Relay Normal state operation De-energized to trip operation 0 Vdc Contact -: in normal operation the relay is energized, contact is closed, service load is energized Contact -: in normal operation the relay is energized, contact is open, load is de-energized. Contact -: relay is de-energized, contact is open, service load is de-energized. Contact -: the Safety Function is met when the relay is de-energized, contact is closed, load is energized. Application for two D5291S - SIL Normally De-Energized Condition (ND) and Normally Energized Relay with common driving signal from for the two relays Normal state operation De-energized to trip operation 0 Vdc Contacts -: in normal operation relays are energized, contacts are closed, service load is energized Contacts -: in normal operation relays are energized, contacts are open, load is de-energized. Contacts -: relays are de-energized, contacts are open, service load is de-energized. Contacts -: the Safety Function is met when the relays are de-energized, contacts are closed, load is energized. G.M. International DTS Page 4/4

24 Characteristics: D5290 /SA General Description: The single channel Relay, D5290S/SA is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input and output contacts. D5290S/SA provides two NO contacts for normally energized load and a NC contact for service purpose, in order to switch the load on both supply lines. See the following pages for Functional Safety applications with related SIL value. Mounting on standard DIN-Rail in Safe Area. A Relay Module for DIN-Rail and Termination Board Model D5290S/SA for Safe Area only Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. Current 24 V: 40 ma with relay energized, typical. Power dissipation: 1 W with 24 V input voltage, relay energized, typical. Isolation (Test Voltage): Input / All s 2.5 KV ; Out 1 / Out 2: 500 V. : 1 voltage free SPDT relay contact identified with outputs: Out 1 (NO contact) terminals - and Out (NC contact) terminals -; 1 voltage free SPST relay contact identified with output Out 2 (NO contact) terminals -. Terminals - (Out 1) and - (Out 2) are open when relay is de-energized, closed in energized relay condition. load output (not SIL) at terminals - is normally close when relay is de-energized, open in energized relay condition. Contact material: Ag Alloy (Cd free) or AgSnO2. Contact rating: A 250 Vac 2500 VA, A 250 Vdc 300 W (resistive load). DC breaking capacity: V (V) Resistive Front Panel and Features: according to IEC 608 for Tproof = / yrs ( / % of total SIF) I (A) STS D5290 /SA SIL 2 according to IEC 608 for Tproof = yrs ( % of total SIF). PFDavg (1 year) 7.01 E-06, SFF 99. % for. A contact for load and contact for service purpose. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards. Mechanical / Electrical life: * 6 / 5 * 4 operation, typical. Bounce time NO / NC contact: 4 / 6 ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits 40 to + 70 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Approvals: conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 5 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area installation. Protection class: IP. Dimensions: Width.5 mm, Depth 123 mm, Height 1 mm Ordering Information: Model: D5290S/SA DIN-Rail accessories: Cover and fix MCHP196 G.M. International DTS Page 1/4

25 Image: Function Diagram: SAFE AREA MODEL D5290S/SA Out 1 (NO contact) Not SIL (NO2) (CM1) (NC1) In Out 2 (NO contact) (NO1) (NO3) Termination board connector See the following pages for Functional Safety applications with related SIL value. Relay contact shown in de-energized position. Terminals - and - are open; terminal - is closed. G.M. International DTS Page 2/4

26 Applications: Application D5290S/SA - Normally Energized Condition () and Normally Energized Relay, with interruption of both load supply lines Normal state operation De-energized to trip operation 0 Vdc Contacts - and -: in normal operation relays are energized, contacts are closed, load is energized. Contact -: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact -: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 3/4

27 Applications: Application D5290S/SA - Normally Energized Condition () and Normally Energized Relay, with interruption of only one load supply line Normal state operation De-energized to trip operation 0 Vdc Contacts - and -: in normal operation relays are energized, contacts are closed, load is energized. Contact -: in normal operation relay is energized, contact is open, service load for load is de-energized. Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load is de-energized. Contact -: in safe state the relay is de-energized, contact is closed, service load for load is energized. G.M. International DTS Page 4/4

28 Characteristics: Front Panel and Features: D Ordering Information: Model: STS D General Description: The D5290S-078 is a relay module suitable for the switching of safety related circuits, up to level according to IEC 608 for high risk industries. It provides isolation between input channel and output contacts. Three mutually exclusive (by DIP-Switch programming) monitoring circuits are provided: 1) line input monitoring, to allow DCS/ line monitoring function: when enabled, the module permits a wide compatibility towards different DCS/. Driving line pulse testing, executed by DCS/, is permitted by a dedicated internal circuit, to prevent relay and LED flickering. 2) low voltage input monitoring: when enabled, the module reflects a high impedance state to the control unit when the driving voltage is below the specified threshold. 3) short circuit fault detection (only for Functional Safety applications with Relay condition): when enabled, it allows DCS/ to detect short circuit fault of module. See the following pages for Functional Safety applications with related SIL value. Mounting on standard DIN-Rail or on customized Termination Boards, in Safe Area or in Zone according to IEC 608 for Tproof = / years ( / % of total SIF) with PFDavg (1 year) 7.01 E-06, SFF = % for two or ND loads with relay condition (see application n 1, 2 and 4). SIL 2 according to IEC 608 for Tproof = 7 / years ( / % of total SIF) with PFDavg (1 year) 1.40 E-04, SFF = % for four loads with relay condition (see application n 3). according to IEC 608 for Tproof = 6 / 12 years ( / % of total SIF) with PFDavg (1 year) 1.58 E-05, SFF = 99. % for ND load with ND relay condition (see application n 5). SIL 2 according to IEC 608 for Tproof = yrs ( % or more of total SIF) with PFDavg (1 year) 1.54 E-05, SFF = % for two ND loads with ND relay condition (see application n 6). Installation in Zone 2. 5 A / SIL 2 contacts for or ND loads with or ND Relay condition. Line input monitoring in-field DIP Switch selectable. Driving input voltage monitoring. Input/ isolation. EMC Compatibility to EN , EN , EN626-1, EN for safety system. ATEX, IECEx Certifications. Simplified installation using standard DIN-Rail and plug-in terminal blocks or customized Termination Boards. D5290S A Relay Module for or ND s with or ND Relay condition DIN-Rail & Termination Board, Model D5290S-078 Technical Data: Input: nom (.6 to 27.6 Vdc) reverse polarity protected, ripple within voltage limits 5 Vpp. The following monitoring circuits are mutually exclusive: 1) Line input monitoring (DIP-Switch selectable): to allow DCS/ line monitoring function (pulse test). 2) Voltage monitoring (DIP-Switch selectable):.6 Vdc for normal operation, 17 Vdc reflects a high impedance ( ma consumption) to the control device. 3) Short circuit fault detection (DIP-Switch selectable and only for Functional Safety applications with Relay condition): to allow DCS/ to detect short circuit fault of module. Current 24 V: 60 ma with relay energized, typical. Power dissipation: 1.5 W with 24 V input voltage, relay energized, typical. Isolation (Test Voltage): Input / All s: 2.5 KV; Out S_1 & Out P_1 / Out S_3 & Out P_2, Out S_2, Out S_4: 500 V; Out S_3 & Out P_2 / Out S_2, Out S_4: 500 V; Out S_2 / Out S_4: 500 V. : 2 voltage free SPDT (= NO contact + parallel of 2 NC contacts) relay contacts identified with outputs: Out S_1 & Out P_1 and Out S_3 & Out P_2; 2 voltage free SPST (NO) relay contacts identified with: Out S_2 and Out S_4. Terminals - (Out S_1), - (Out S_2), - (Out S_4) and (Out S_3) are: open when relay is de-energized, closed in energized relay condition. Terminals (Out P_1) and 19- (Out P_2) are: closed when relay is de-energized, open in energized relay condition. Contact material: Ag Alloy (Cd free) or AgSnO2. Contact rating: 5 A 250 Vac 1250 VA, 5 A 250 Vdc 175 W (resistive load). DC breaking capacity: V (V) Resistive I (A) Mechanical / Electrical life: * 6 / 5 * 4 operation, typical. Bounce time NO / NC contact: 4 / ms, typical. Frequency response: Hz maximum. Compatibility: CE mark compliant, conforms to 94/9/EC Atex Directive and to 04/8/CE EMC Directive. Environmental conditions: Operating: temperature limits - 40 to + 60 C, relative humidity 95 %, up to 55 C. Storage: temperature limits - 45 to + 80 C. Safety Description: ATEX: II 3G Ex na nc IIC T4 Gc IECEx: Ex na nc IIC T4 Gc non-sparking electrical equipment. -40 C Ta 60 C. Approvals: ATEX conforms to EN60079-, IECEx conforms to IEC SIL 2 / conforms to IEC608. Mounting: T35 DIN-Rail according to EN500 or on customized Termination Board. Weight: about 5 g. Connection: by polarized plug-in disconnect screw terminal blocks to accomodate terminations up to 2.5 mm 2. Location: Safe Area/Non Hazardous Locations or Zone 2, Group IIC T4 installation. Protection class: IP. Dimensions: Width.5 mm, Depth 123 mm, Height 1 mm. 4 5 DIN-Rail accessories: Cover and fix MCHP196 G.M. International DTS Page 1/6 - PRELIMINARY INFORMATION

29 Image: Function Diagram: SAFE AREA, ZO 2 GROUP IIC T4 Out S_2 (NO contact) MODEL D5290S-078 Out P_1 (NC contact) Out S_1 (NO contact) Out S_3 (NO contact) Out P_2 (NC contact) In Out S_4 (NO contact) Termination board connector See the following pages for Functional Safety applications with related SIL value. Relay contacts shown in de-energized position. Terminals -, -, - and are open. Terminals and 19- are closed. PRELIMINARY INFORMATION - G.M. International DTS Page 2/6

30 Applications: 1) Application D5290S Normally Energized Condition () and Normally Energized Relay: one common driving signal from for both loads (A and B), with interruption of both load supply lines Normal state operation (for load A and its service load) (for load B and its service load) De-energized to trip operation (for load A and its service load) (for load B and its service load) A B A 0 Vdc B (for load A and its service load) (for load B and its service load) Contacts - and -: in normal operation relays are energized, contacts are closed, load (A) is energized. Contact (double contact in parallel): in normal operation relay is energized, contact is open, service load for load (A) is de-energized. (for load A and its service load) (for load B and its service load) Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load (A) is de-energized. Contact (double contact in parallel): in safe state the relay is de-energized, contact is closed, service load for load (A) is energized. Contacts - and 23-24: in normal operation relays are energized, contacts are closed, load (B) is energized. Contact 19- (double contact in parallel): in normal operation relay is energized, contact is open, service load for load (B) is de-energized. Contacts - and 23-24: the Safety Function is met when the relays are de-energized, contacts are open, load (B) is de-energized. Contact 19- (double contact in parallel): in safe state the relay is de-energized, contact is closed, service load for load (B) is energized. Warning: being an application with Relay condition, if DCS/ is set to monitor the input line current, it s appropriate to enable the short circuit fault detection so that DCS/ can detect short circuit fault of module (as, for example, the short circuit of a relay coil). 2) Application D5290S Normally Energized Condition () and Normally Energized Relay: one common driving signal from for both loads (A and B), with interruption of only one load supply line Normal state operation De-energized to trip operation (for load A and its service load) (for load B and its service load) (for load A and its service load) (for load B and its service load) Vdc A B A B (for load A and its service load) (for load B and its service load) (for load A and its service load) (for load B and its service load) Contacts - and -: in normal operation relays are energized, contacts are closed, load (A) is energized. Contact (double contact in parallel): in normal operation relay is energized, contact is open, service load for load (A) is de-energized. Contacts - and 23-24: in normal operation relays are energized, contacts are closed, load (B) is energized. Contact 19- (double contact in parallel): in normal operation relay is energized, contact is open, service load for load (B) is de-energized. Contacts - and -: the Safety Function is met when the relays are de-energized, contacts are open, load (A) is de-energized. Contact (double contact in parallel): in safe state the relay is de-energized, contact is closed, service load for load (A) is energized. Contacts - and 23-24: the Safety Function is met when the relays are de-energized, contacts are open, load (B) is de-energized. Contact 19- (double contact in parallel): in safe state the relay is de-energized, contact is closed, service load for load (B) is energized. Warning: being an application with Relay condition, if DCS/ is set to monitor the input line current, it s appropriate to enable the short circuit fault detection so that DCS/ can detect short circuit fault of module (as, for example, the short circuit of a relay coil). G.M. International DTS Page 3/6 - PRELIMINARY INFORMATION

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